A critical review of the pre-processing and metals recovery methods from e-wastes

Novel and Sustainable Materials for the Separation of Lithium, Rubidium, and Cesium Ions from Aqueous Solutions in Adsorption Processes-A Review

The growing demand for alkali metals (AMs), such as lithium, cesium, and rubidium, related to their wide application across various industries (e.g., electronics, medicine, aerospace, etc.) and the limited resources of their naturally occurring ores, has led to an increased interest in methods of their recovery from secondary sources (e.g., brines, wastewater, waste leachates). One of the dynamically developing research directions in the field of separation of AMs ions from various aqueous solutions is the search for novel, efficient, and "green" materials that could be used in adsorption processes, also on a larger industrial scale. This review concerns the latest achievements (mainly from 2023 to 2024) in the development of innovative adsorption materials (e.g., ion sieves, aluminum-based adsorbents, mineral adsorbents, composites, resins) for the separation of Li+, Cs+, and Rb+ ions from solutions, with particular emphasis on their most important advantages and limitations, as well as their potential impact on the environment.

A review on sustainable management strategies for navigating the piling e-waste crisis and associated environmental threats

In today's fast-paced technological era, multifaceted technological advancements in our contemporary lifestyle are surging the use of electronic devices, which are significantly piling e-waste and posing environmental concerns. This stock of e-waste is expected to keep rising up to 50 mt year-1. Formal recycling of such humongous waste is a major challenge, especially in developing nations. Mishandling of e-waste poses serious threats to human health, soil, and water ecosystem, threatening ecological and environmental sustainability. Complex matrix of resourceful materials comprising valuable metals like gold, silver, and copper, and hazardous substances such as lead, mercury, cadmium, and brominated flame retardants make its judicious management even more crucial. Potential toxic elements such as Pb, Cd, Cr, As, and Hg, as well as plastic/microplastics, nanoparticles are prevalent in components like batteries, cathode ray tubes, circuit boards, glass and plastic components which are known to cause neurological, renal, and developmental damage in humans. Effective and sustainable management of these requires a comprehensive understanding of their sources, environmental behavior, and toxicological impacts. This review explores potential approached for sustainable e-waste recycling (recycling of glass, plastic, rare earth metals, and base metals), and resource recycling through pyrometallurgy, hydrometallurgy, biometallurgy, biohydrometallurgy, bioleaching and biodegradation plastic alongside challenges and prospects.

Sequential Selective Dissolution of Coinage Metals in Recyclable Ionic Media

Coinage metals Cu, Ag, and Au are essential for modern electronics and their recycling from waste materials is becoming increasingly important to guarantee the security of their supply. Designing new sustainable and selective procedures that would substitute currently used processes is crucial. Here, we describe an unprecedented approach for the sequential dissolution of single metals from Cu, Ag, and Au mixtures using biomass-derived ionic solvents and green oxidants. First, Cu can be selectively dissolved in the presence of Ag and Au with a choline chloride/urea/H2O2 mixture, followed by the dissolution of Ag in lactic acid/H2O2. Finally, the metallic Au, which is not soluble in either solution above, is dissolved in choline chloride/urea/Oxone. Subsequently, the metals were simply and quantitatively recovered from dissolutions, and the solvents were recycled and reused. The applicability of the developed approach was demonstrated by recovering metals from electronic waste substrates such as printed circuit boards, gold fingers, and solar panels. The dissolution reactions and selectivity were explored with different analytical techniques and DFT calculations. We anticipate our approach will pave a new way for the contemporary and sustainable recycling of multi-metal waste substrates.

Influence of Canadian provincial stewardship model attributes on the cost effectiveness of e-waste management

This paper presents a comprehensive analysis of e-waste collection and management trends across six Canadian provinces, focusing on e-waste collection rates, provincial stewardship model attributes, program strategies and budget allocations from 2013 to 2020. Temporal and regression analyses were conducted using data from Electronic Product Recycling Association reports. A group characterization based on geographical proximity is proposed, aiming to explore the potential outcomes of fostering collaboration among neighboring provinces. The analysis emphasizes the significant impact of stewardship model attributes on e-waste collection rates, with Quebec emerging as a standout case, showcasing a remarkable 61.5% surge in collection rates. Findings from group analysis reveal a positive correlation between per capita e-waste collection rate and the growth of businesses and collection sites in Western Canada (Group A - British Columbia, Saskatchewan, and Manitoba). This highlights the potential benefits of a coordinated waste management approach, emphasizing the importance of shared resources and collaborative policies. Saskatchewan and Manitoba allocated only 6.6% and 7.0% of their respective budgets to e-waste transfer and storage. British Columbia's observed steady decrease of e-waste collection rate. In Group A, stewards handled 2.18-13.95 tonnes of e-waste during the study period. The cost per tonne of e-waste tended to be lower when more e-waste is managed per steward, suggesting the potential benefits of an integrated e-waste collection and management system.

Driving sustainable circular economy in electronics: A comprehensive review on environmental life cycle assessment of e-waste recycling

E-waste, encompassing discarded materials from outdated electronic equipment, often ends up intermixed with municipal solid waste, leading to improper disposal through burial and incineration. This improper handling releases hazardous substances into water, soil, and air, posing significant risks to ecosystems and human health, ultimately entering the food chain and water supply. Formal e-waste recycling, guided by circular economy models and zero-discharge principles, offers potential solutions to this critical challenge. However, implementing a circular economy for e-waste management due to chemical and energy consumption may cause environmental impacts. Consequently, advanced sustainability assessment tools, such as Life Cycle Assessment (LCA), have been applied to investigate e-waste management strategies. While LCA is a standardized methodology, researchers have employed various routes for environmental assessment of different e-waste management methods. However, to the authors' knowledge, there lacks a comprehensive study focusing on LCA studies to discern the opportunities and limitations of this method in formal e-waste management strategies. Hence, this review aims to survey the existing literature on the LCA of e-waste management under a circular economy, shedding light on the current state of research, identifying research gaps, and proposing future research directions. It first explains various methods of managing e-waste in the circular economy. This review then evaluates and scrutinizes the LCA approach in implementing the circular bioeconomy for e-waste management. Finally, it proposes frameworks and procedures to enhance the applicability of the LCA method to future e-waste management research. The literature on the LCA of e-waste management reveals a wide variation in implementing LCA in formal e-waste management, resulting in diverse results and findings in this field. This paper underscores that LCA can pinpoint the environmental hotspots for various pathways of formal e-waste recycling, particularly focusing on metals. It can help address these concerns and achieve greater sustainability in e-waste recycling, especially in pyrometallurgical and hydrometallurgical pathways. The recovery of high-value metals is more environmentally justified compared to other metals. However, biometallurgical pathways remain limited in terms of environmental studies. Despite the potential for recycling e-waste into plastic or glass, there is a dearth of robust background in LCA studies within this sector. This review concludes that LCA can offer valuable insights for decision-making and policy processes on e-waste management, promoting environmentally sound e-waste recycling practices. However, the accuracy of LCA results in e-waste recycling, owing to data requirements, subjectivity, impact category weighting, and other factors, remains debatable, emphasizing the need for more uncertainty analysis in this field.

Evaluation of the recycling potential of obsolete mobile phones through secondary material resources identification: A comprehensive characterization study

The growing concern over the management of e-wastes has generated an interest in the recovery of resources from these wastes under the concept of urban mining and circular economy. However, in the absence of accurate knowledge of the physico-chemical compositional structure of these wastes makes the recycling process difficult. Thus, the present study conducted a recycling-oriented characterization of waste mobile phones (WMPs) for the identification of secondary materials and estimated their recycling potential. The characterization was performed using ICP-OES and FTIR techniques after dismantling WMPs for the determination of elemental composition and the polymeric fractions respectively. Dismantling of the WMPs revealed that enclosures, batteries, display modules, and PCBs consist of 35.33 wt%, 28.9 wt%, 19.44 wt%, and 16.31 wt% respectively. Of these components, PCBs constitute the highest economic recovery potential with an estimated potential revenue generation of more than 50,000 US $ per ton of waste PCBs. Copper showed the highest recovery potential (234.39 tons/year) with an economic value of approximately 3317 US $/ton of WPCBs followed by Sn (27.37 tons/year) and Ni (24.64 tons/year). Among different precious metals, Au was found to have the highest percentage of economic value (76.22%) followed by Pd (8.16%) and Ag (3.13%). The display modules and enclosures were found to have relatively lower contributions than WPCBs in the overall recycling potential due to lower metal contents and mixed polymeric fractions. The findings in the study indicate that WMPs could serve as a promising new source for sustainable secondary mining of rare and valuable metals. Further, the study will help the policymakers in designing effective e-waste management strategies through the promotion of sustainable recovery of materials.

Enhanced bromine fixation and tar lightweighting in co-pyrolysis of non-metallic fractions of waste printed circuit boards with Bayer red mud

A co-pyrolysis process for non-metallic fractions (NMFs) from WPCBs with Bayer red mud (RM) is proposed to upgrade pyrolysis products in this study. High bromine fixation efficiency was realized, and higher content of lightweight pyrolysis tar was obtained. The mechanism of catalytic pyrolysis and simultaneous bromine fixation of NMFs by RM was investigated by experiments and theoretical calculations. The three inorganic components of Fe₂O₃, CaCO₃ and Al₂O₃ in RM played key roles in the catalytic pyrolysis of NMFs, and their order of catalytic debromination effect was CaCO₃ > Fe₂O₃ > Al₂O₃. By adding 15 wt% RM, the pyrolysis solid residue could fix 89.55 wt% bromine, compared with 35.42 wt% of NMFs without adding RM, due to the formation of FeBr₂ and CaBr₂ from Fe₂O₃ and CaCO₃ in RM, respectively. Tar lightweighting was realized by reducing the energy barrier of the direct decomposition of tetrabromobisphenol A (TBBPA) in NMFs. The order of effect of the three key components on the tar lightweighting was Fe₂O₃ > Al₂O₃ > CaCO₃. The content of lightweight tar in the tar obtained by catalytic pyrolysis of NMFs with 15 wt% RM was 44.29% higher than that in the tar obtained by direct pyrolysis of NMFs. This work provides a theoretical guidance for the low-cost and eco-friendly recycling of e-wastes by co-pyrolysis with RM.

Critical metal geochemistry in groundwaters influenced by dredged material

This study investigated critical metal (CM) geochemistry including rare earth elements (REEs), Co, Ni, and Mn in groundwaters below and surrounding two dredged material placement facilities (DMPFs). Metal concentrations are elevated at both sites, spanning several orders of magnitude. The highest CM concentrations measured exceed many environments considered as aqueous resources (Co and Ni > 1 mg L^-1, REEs > 3 mg L^-1). Correlations between sulfur and iron, major cations, and CMs indicate that oxidation of sulfides present in the DM releases metals both directly from sulfide minerals and indirectly through acid dissolution of and/or desorption from additional minerals. REE fractionation patterns indicate that their mobility in the groundwaters may be influenced by interactions with silicate, carbonate, and phosphate minerals. Significant positive Gd and Eu anomalies were observed, which may be attributed to increased mobility of Eu²⁺ and anthropogenic Gd. Nanogeochemical analysis of filtered samples revealed several REE-bearing nanoparticulate (diameter < 100 nm) species, some of which co-occurred with aluminum, suggesting an (oxy)hydroxide or a clay mineral component. Further characterization of soluble and nano scale geochemical speciation is needed to fully assess the viability of CM recovery from DM-associated groundwater. CM recovery from DM-associated waters can provide a beneficial use, both offsetting costs associated with disposal, and supplementing domestic CM resources.