Fluorine removal and calcium fluoride recovery from rare-earth smelting wastewater using fluidized bed crystallization process

Bibliometric analysis and systematic review of fluoride-containing wastewater treatment: Development, hotspots and future perspectives

Water pollution with fluoride can cause dental fluorosis, skeletal deformities, and other diseases, posing serious harm to human health. To understand the development status, research hotspots, and frontier trends in fluoride-containing wastewater (FCW) treatment, this study employed bibliometric methods to visually analyze 2840 publications related to FCW treatment from the Web of Science Core Collection (WOSCC) database. The "bibliometrix" package in R language, VOSviewer, and CiteSpace visualization software were utilized for the analysis. The results revealed a fluctuating upward trend in the annual number of publications, indicating ongoing deepening and development of research in this field. India and China exhibited the strongest research capacity, forming a cooperation network centered around these two countries. High-impact journals such as Desalination and Water Treatment, Journal of Hazardous Materials, and Chemical Engineering Journal frequently publish research related to FCW treatment. Keyword co-occurrence and burst analysis revealed that the current research hotspots in FCW treatment primarily focus on treatment methods (ion exchange, chemical coagulation/precipitation, adsorption, electrochemical, membrane separation, and fluidized bed crystallization), adsorption mechanism, and adsorbent design and optimization. Future research will likely focus on developing efficient treatment technologies and adsorption materials for FCW, as well as the recovery of fluoride resources from FCW, highlighting a dual approach to environmental sustainability and resource management. By employing bibliometrics, this study outlines the development status of FCW treatment and predicts the field's future trends, providing insights for understanding the development trajectory of this field.

Control approach and evaluation framework of scaling in drinking water distribution systems: A review

The United Nations Sustainable Development Goals call for innovative proposals to ensure access to clean water and sanitation. While significant strides have been made in enhancing drinking water purification technologies, the role of drinking water distribution systems (DWDS) in maintaining water quality safety has increasingly become a focal point of concern. The presence of scale within DWDS can impede the secure and efficient functioning of the drinking water supply system, posing risks to the safety of drinking water quality. Previous research has identified that the primary constituents of scale in DWDS are insoluble minerals, such as calcium and magnesium carbonate. Elevated levels of hardness and alkalinity in the water can exacerbate scale formation. To address the scaling issue, softening technologies like induced crystallization, nanofiltration/reverse osmosis, and ion exchange are currently in widespread use. These methods effectively mitigate the scaling in DWDS by reducing the water's hardness and alkalinity. However, the application of softening technologies not only alters the hardness and alkalinity but also induces changes in the fundamental characteristics of water quality, leading to transition effects within the DWDS. This article reviews the impact of various softening technologies on the intrinsic properties of water quality and highlights the merits of electrochemical characteristic indicators in the assessment of water quality stability. Additionally, the paper delves into the factors that influence the transition effects in DWDS. It concludes with a forward-looking proposal to leverage artificial intelligence, specifically machine learning and neural networks, to develop an evaluation and predictive framework for the stability of drinking water quality and the transition effects observed in DWDS. This approach aims to provide a more accurate and proactive method for managing and predicting the impacts of water treatment processes on distribution system integrity and water quality over time.

Stratified control of chemical crystallization in a pellet fluidized bed for pH-Adjusted fluoride and phosphate reduction: An experimental study

Chemical crystallization granulation in a fluidized bed offers an environmentally friendly technology with significant promise for fluoride removal. This study investigates the impact of stratified pH control in a crystallization granulation fluidized bed for the removal of fluoride and phosphate on a pilot scale. The results indicate that using dolomite as a seed crystal, employing sodium dihydrogen phosphate (SDP) and calcium chloride as crystallizing agents, and controlling the molar ratio n(F):n(P):n(Ca) = 1:5:10 with an upflow velocity of 7.52 m/h, effectively removes fluoride and phosphate. Stratified pH control-maintaining weakly acidic conditions (pH = 6-7) at the bottom and weakly alkaline conditions (pH = 7-8) at the top-facilitates the induction of fluoroapatite (FAP) and calcium phosphate crystallization. This approach reduces groundwater fluoride levels from 9.5 mg/L to 0.2-0.6 mg/L and phosphate levels to 0.1-0.2 mg/L. Particle size analysis, scanning electron microscopy-energy-dispersive X-ray spectroscopy, and X-ray diffraction physical characterizations reveal significant differences in crystal morphology between the top and bottom layers, with the lower layer primarily generating high-purity FAP crystals. Further analysis shows that dolomite-induced FAP crystallization offers distinct advantages. SDP not only dissolves on the dolomite surface to provide active sites for crystallization but also, under weakly acidic conditions, renders both dolomite and FAP surfaces negatively charged. This allows for the effective adsorption of PO43-, HPO42-, and F- anions onto the crystal surfaces. This study provides supporting data for the removal of fluoride from groundwater through induced FAP crystallization in a chemical crystallization pellet fluidized bed.

Efficient recovery of highly pure CaF2 from fluorine-containing wastewater using an icy lime solution

Developing a feasible and low-cost strategy for the recovery of calcium fluoride efficiently from fluoride-containing wastewater is very essential for the recycle of fluoride resources. Herein, a modified lime precipitation method was employed to recover CaF2 from fluorinated wastewater using a special icy lime solution. Intriguingly, the highest F- removal was greater than 95% under the optimal condition, leaving a fluoride concentration from 200 to 8.64 mg/L, while the lime dosage was much lower than that of industry. Importantly, spherical-shaped CaF2 particles with a 93.47% purity and size smaller than 600 nm were recovered, which has a high potential for the production of hydrofluoric acid. Besides, the precipitation was significantly affected by Ca/F molar ratio, stirring time, temperature, and solution pH. Furthermore, the thermodynamics and kinetics were investigated in detail to reveal the crystallization process. As a result, the defluorination reaction followed the pseudo-second order reaction kinetics model. Also, CO2 in the air adversely influenced the CaF2 purity. Based on this facile method, a high lime utilization efficiency was applied to defluorination, which contributed to protecting the environment and saving costs. This study, therefore, provides a feasible approach for the green recovery of fluorine resources and has significance for related research.

Stepwise extraction of lithium and potassium and recovery of fluoride from aluminum electrolyte wastes through calcification roasting-two-stage leaching

Aluminum electrolyte is a necessity for aluminum reduction cells; however, its stock is rising every year due to several factors, resulting in the accumulation of solid waste. Currently, it has become a favorable material for the resources of lithium, potassium, and fluoride. In this study, the calcification roasting-two-stage leaching process was introduced to extract lithium and potassium separately from aluminum electrolyte wastes, and the fluoride in the form of CaF2 was recycled. The separation behaviors of lithium and potassium under different conditions were investigated systematically. XRD and SEM-EDS were used to elucidate the phase evolution of the whole process. During calcification roasting-water leaching, the extraction efficiency of potassium was 98.7% under the most suitable roasting parameters, at which the lithium extraction efficiency was 6.6%. The mechanism analysis indicates that CaO combines with fluoride to form CaF2, while Li-containing and K-containing fluorides were transformed into water-insoluble LiAlO2 phase and water-soluble KAlO2 phase, respectively, thereby achieving the separation of two elements by water leaching. In the second acid-leaching stage, the extraction efficiency of lithium was 98.8% from water-leached residue under the most suitable leaching conditions, and CaF2 was obtained with a purity of 98.1%. The present process can provide an environmentally friendly and promising method to recycle aluminum electrolyte wastes and achieve resource utilization.

Amendment of Sargassum oligocystum bio-char with MnFe2O4 and lanthanum MOF obtained from PET waste for fluoride removal: A comparative study

The use of biomass and waste to produce adsorbent reduces the cost of water treatment. The bio-char of Sargassum oligocystum (BCSO) was modified with MnFe2O4 magnetic particles and La-metal organic framework (MOF) to generate an efficient adsorbent (BCSO/MnFe2O4@La-MOF) for fluoride ions (F-) removal from aqueous solutions. The performance of BCSO/MnFe2O4@La-MOF was compared with BCSO/MnFe2O4 and BCSO. The characteristics of the adsorbents were investigated using various techniques, which revealed that the magnetic composites were well-synthesized and exhibited superparamagnetic properties. The maximum adsorption efficiencies (BCSO: 97.84%, BCSO/MnFe2O4: 97.85%, and BCSO/MnFe2O4@La-MOF: 99.36%) were achieved under specific conditions of pH 4, F- concentration of 10 mg/L, and adsorbent dosage of 3, 1.5, and 1 g/L for BCSO, BCSO/MnFe2O4, and BCSO/MnFe2O4@La-MOF, respectively. The results demonstrated that the experimental data adheres to a pseudo-second-order kinetic model. The enthalpy, entropy, and Gibbs free energy were determined to be negative; thus, the F- adsorption was exothermic and spontaneous in the range of 25-50 °C. The equilibrium data of the process exhibited conformity with the Langmuir model. The maximum adsorption capacities of F- ions were determined as 10.267 mg/g for BCSO, 14.903 mg/g for the BCSO/MnFe2O4, and 31.948 mg/g for BCSO/MnFe2O4@La-MOF. The KF and AT values for the F- adsorption were obtained at 21.03 mg/g (L/mg)1/n and 100 × 10+9 L/g, indicating the pronounced affinity of the BCSO/MnFe2O4@La-MOF towards F- than other samples. The significant potential of the BCSO/MnFe2O4@La-MOF magnetic composite for F- removal from industrial wastewater, makes it suitable for repeated utilization in the adsorption process.

Optimization of Calcium Fluoride Crystallization Process for Treatment of High-Concentration Fluoride-Containing Semiconductor Industry Wastewater

This study utilized a fluidized bed reactor (FBR) for fluoride removal from high-concentration fluoride-ion-containing simulated semiconductor industry wastewater and recovered high-purity CaF2 crystals. The effects of hydraulic retention time (HRT), pH, Ca2+ to F- ratio, upflow velocity, seed size and seed bed height were investigated by performing lab-scale batch experiments. Considering fluoride removal and CaF2 crystallization efficiency, 5 h HRT, pH 6, seed height of 50 cm and [Ca2+]/[F-] ratio of 0.55 (mol/mol) were found to be optimum. The effect of the interaction between the important process parameters on fluoride removal was further analyzed using response surface methodology (RSM) experimental design. The results showed that all the individual parameters have a significant impact (p = 0.0001) on fluoride removal. SEM-EDX and FTIR analysis showed the composition of the crystals formed inside FBR. HR-XRD analysis confirmed that the crystalline structure of samples was mainly CaF2. The results clearly demonstrated the feasibility of silica seed material containing FBR for efficient removal and recovery of fluoride as high-purity calcium fluoride crystals.

Induced crystallization for the simultaneous removal of hardness-iron-manganese in groundwater: An experimental study

Hardness, iron, and manganese are common groundwater pollutants, that frequently surpass the established discharge standard concentrations. They can be effectively removed, however, through induced crystallization. This study has investigated the effectiveness of the simultaneous removal of hardness-iron-manganese and the crystallization kinetics of calcium carbonate during co-crystallization using an automatic potentiometric titrator. The impacts pH, dissolved oxygen (DO), and ion concentration on the removal efficiency of iron and manganese and their influence on calcium carbonate induced crystallization were assessed. The results suggest that pH exerts the most significant influence during the removal of hardness, iron, and manganese, followed by DO, and then the concentration of iron and manganese ions. The rate of calcium carbonate crystallization increased with pH, stabilizing at a maximum of 10-10 m/s. Iron and manganese can be reduced from an initial level of 4 mg/L to <0.3 mg/L and 0.1 mg/L, respectively. The removal rate of iron, however, was notably higher than that of manganese. The DO concentration correlates positively with the removal of iron and manganese but has minimal impact on the calcium carbonate crystallization process. During the removal of iron and manganese, competitive interactions occur with the substrate, as increases in the concentration of one ion will inhibit the removal rate of the other. Characterization of post-reaction particles and mechanistic analysis reveals that calcium is removed through the crystallization of CaCO3, while most iron is removed through precipitation as Fe2O3 and FeOOH. Manganese is removed via two mechanisms, crystallization of manganese oxide (MnO2/Mn2O3) and precipitation. Overall, this research studies the removal efficiency of coexisting ions, the crystallization rate of calcium carbonate, and the mechanism of simultaneous removal, and provides valuable data to aid in the development of new removal techniques for coexisting ions.

Sulfate Doping Promotes Agglomeration of Calcium Fluoride Crystals

Calcium salt precipitation is an effective solution to wastewater fluoride pollution. The purity and precipitation efficiency of calcium fluoride is critical for its removal and recovery. This study aimed to reveal the role of coexisting sulfates in the precipitation of calcium fluoride. A low sulfate concentration promoted calcium fluoride precipitation. The size of calcium fluoride-aggregated particle clusters increased from 750 to 2000 nm when the molar ratio of sulfate to fluoride was increased from 0 to 3:100. Sulfate doped in the calcium fluoride crystals neutralized the positive charge of the calcium fluoride. Online atomic force microscopy measurements showed that sulfate reduced the repulsive force between calcium fluoride crystals and increased the adhesion force from 1.62 to 2.46 nN, promoting the agglomeration of calcium fluoride crystals. Sulfate improved the precipitation efficiency of calcium fluoride by promoting agglomeration; however, the purity of calcium fluoride was reduced by doping. Sulfate reduced the induction time of calcium fluoride crystallization and improved the nucleation rate of calcium fluoride. Sulfate should be retained to improve the precipitation of calcium fluoride and to avoid its loss from the effluents. However, it is necessary to separate sulfate from fluoride to obtain high-purity calcium fluoride. Therefore, sulfate concentration regulation in high-fluoride wastewater is key to achieving the efficient removal and recovery of fluoride ions.

Fluorine removal from sodium tungstate ion exchange effluent by precipitation with addition of lanthanum chloride

The waste water generated from the sodium tungstate ion exchange process of scheelite hydrometallurgical extraction contains a certain concentration of fluorine ion, which caused environmental pollution and harmed human health. In this study, a new method for removing fluorine from the wastewater by precipitation with addition of lanthanum chloride was proposed. In the process, fluorine was removed by from the solution as insoluble lanthanum fluoride precipitates. To explore the favourable conditions for the formation of lanthanum fluoride, thermodynamic analysis of the La-F-H2O system was conducted. Results show that lanthanum fluoride is stable when the solution pH value is between 1.0 and 10.0, and the lanthanum fluoride is gradually converted into lanthana hydroxide when the pH value is more than 10.0 at 298K. The effects of various parameters on the fluorine removal were studied, and the optimum process parameters were determined. More than 92% of the fluorine can be removed when the concentration of fluorine in the solution ranged from 60 to 400 mg/L, the dosage of lanthanum chloride was 1.3 times of the theoretical amount, the pH value was 8.0 at 60°C for 30 min. After removing fluorine from the solution, the resiual fluorine concentrtion was lower than 10 mg/L, which could meet the requirement of national wastewater discharge.

Combing Seeding Crystallization with Flotation for Recovery of Fluorine from Wastewater: Experimental and Molecular Simulation Studies

For effective removal and utilization of fluorine resources from industrial wastewater, stepwise removal and recovery of fluorine were accomplished by seeding crystallization and flotation. The effects of seedings on the growth and morphology of CaF₂ crystals were investigated by comparing the processes of chemical precipitation and seeding crystallization. The morphologies of the precipitates were analyzed by X-ray diffraction (XRD) and scanning electron microscope (SEM) measurements. The seed crystal, fluorite, helps improve the growth of perfect CaF₂ crystals. The solution and interfacial behaviors of the ions were calculated by molecular simulations. The existing perfect surface of fluorite was proven to provide the active sites for ion adhesion and formed a more ordered attachment layer than the precipitation procedure. The precipitates were then floated to recover calcium fluoride. By stepwise seeding crystallization and flotation, the products with a CaF₂ purity of 64.42% can be used to replace parts of metallurgical-grade fluorite. Both removal of fluorine from wastewater and the reutilization of the fluorine resource were realized.

In-situ modified biosynthetic crystals with lanthanum for fluoride removal based on microbially induced calcium precipitation: Characterization, kinetics, and mechanism

In this research, in-situ modified biosynthetic crystals with lanthanum (BC-La) were synthesized based on anaerobic microbially induced calcium precipitation (MICP) and investigated its capacity for groundwater defluoridation under various operational conditions. The kinetic and thermodynamic models were simulated to explore the effect of the material on the removal of fluoride ion (F^-) under various parameters (pH, initial concentration of F^-, and temperature). BC-La had the maximum F^- adsorption capacity of 10.92 mg g^-1 and 96.66% removal efficiency. The pseudo-second-order kinetic model and Langmuir isotherm model were the best kinetic and isotherm models for F^- removal from BC-La, which indicated that F^- were mainly spontaneously removed through chemisorption and adsorption processes. The specific surface area was 54.26 m² g^-1 and the average pore size was 9.0670 nm. BC-La mainly contained LaCO₃OH, LaPO₄, CaCO₃, Ca₅ (PO₄)₃OH, and F^- was mainly removed through ion exchange with the material surface. Moreover, OH^-, PO₄^3-, and CO₃^2- significantly influenced the F^- removal. This work suggested a novel method for in-situ modification of anaerobic biosynthetic crystals, which improved the defluoridation effect of traditional biosynthetic crystals, increased the stability of the BC-La and allowed to remove F^- from groundwater consistently.

Lanthanide-doped upconversion glass-ceramic photocatalyst fabricated from fluorine-containing waste for the degradation of organic pollutants

Fluorine-containing waste is one kind of hazardous waste characteristic by hard disposal and utilization, it is an attractive way to prepare for fluoride-based luminescent matrix. In this work, to realize the high value-added utilization of fluorine-containing waste and reduce cost of the raw materials for preparation near-infrared (NIR) glass-ceramic (GC) photocatalyst, the pure fluoride of luminescent matrix was replaced by introducing fluorine-containing waste. The waste contained NIR GC photocatalyst was synthesis by the method of facile in-situ etching of an upconversion GC with HCl, which possesses core-shell structure, where the GC micro-powder including optically active centers lanthanides doped CaF₂ nanocrystals are displayed as the core, and the BiOCl is as the superficial coating. The upconversion emission performance of CaF₂ based luminescent matrix in photocatalyst is not weakened with HCl etching. NIR GC photocatalyst has high methyl orange and enrofloxacin degradation rate of 86 % and 82 % over 180 min after NIR light irradiation, respectively. The UV-Vis-NIR photocatalytic activity was enhanced degradation rate (93 % in 15 min) of enrofloxacin compared with those of commercial P25 and BiOCl. In addition, the photocatalyst had stable photocatalytic activity and it also can be regenerated. The study provided references for high value-added utilization fluorine-containing waste.

Management of Solid Waste Containing Fluoride-A Review

Technological and economic development have influenced the amount of post-production waste. Post-industrial waste, generated in the most considerable amount, includes, among others, waste related to the mining, metallurgical, and energy industries. Various non-hazardous or hazardous wastes can be used to produce new construction materials after the “solidification/stabilization” processes. They can be used as admixtures or raw materials. However, the production of construction materials from various non-hazardous or hazardous waste materials is still very limited. In our opinion, special attention should be paid to waste containing fluoride, and the reuse of solid waste containing fluoride is a high priority today. Fluoride is one of the few trace elements that has received much attention due to its harmful effects on the environment and human and animal health. In addition to natural sources, industry, which discharges wastewater containing F− ions into surface waters, also increases fluoride concentration in waters and pollutes the environment. Therefore, developing effective and robust technologies to remove fluoride excess from the aquatic environment is becoming extremely important. This review aims to cover a wide variety of procedures that have been used to remove fluoride from drinking water and industrial wastewater. In addition, the ability to absorb fluoride, among others, by industrial by-products, agricultural waste, and biomass materials were reviewed.

Microbial induced calcium precipitation based anaerobic immobilized biofilm reactor for fluoride, calcium, and nitrate removal from groundwater

In this study, the anaerobic quartz sand fixed biofilm reactor containing Cupriavidus sp. W12 was established to simultaneously remove calcium (Ca²⁺), fluoride (F^-) and nitrate (NO₃^-N) from groundwater. After 84 days of continuous operation, the optimum operating parameters and defluoridation mechanism were explored, and the microbial community structure under different pH environments were compared and analyzed. Under the optimal operation conditions (HRT of 6 h, initial Ca²⁺ concentration of 180 mg L^-1, and pH of 7.0), the removal efficiencies of Ca²⁺, F^-, and NO₃^-N were 58.97%, 91.93%, and 100%, respectively. Gas chromatography (GC) results indicate that N₂ is the main gas produced by the bioreactor. Three-dimension excitation emission matrix fluorescence spectroscopy (3D-EEM) showed that extracellular polymers (EPS) are produced during bacterial growth and metabolism. The results of Scanning electron microscopy-energy dispersive spectrometer (SEM-EDS), X-ray diffraction (XRD), and Fourier transform infrared spectrometer (FTIR) demonstrated that the defluoridation mechanism is attributed to the synergetic effects of ion exchange, co-precipitation, and chemisorption. The comparative analysis of the microbial community structure under different pH conditions show that Cupriavidus is the dominant bacteria in the bioreactor throughout the experiment, and it shows a prominent advantage at pH of 7.0. This research provides an application foundation for anaerobic microbial induced calcium precipitation (MICP) bioremediation of Ca²⁺, F^-, and NO₃^-N from groundwater.

Potential of a novel facultative anaerobic denitrifying Cupriavidus sp. W12 to remove fluoride and calcium through calcium bioprecipitation

This study focused on a novel denitrifying Cupriavidus sp. W12, which can perform microbial induced calcium precipitation (MICP) to remove fluoride (F^-) under aerobic and anaerobic conditions. Under anaerobic condition, the removal ratios of F^-, calcium (Ca²⁺), and nitrate (NO₃^--N) reached 87.52%, 65.03%, and 96.06%, respectively, which were higher than that under aerobic condition (50.17%, 88.21%, and 67.33%, respectively). Higher pH of 8.26 was obtained after 120 h of the strain W12 growth under anaerobic condition than that under aerobic condition (7.77). The F^- removal ratio of 98.20% was predicted by the response surface methodology (RSM). Scanning electron microscopy (SEM) images of anaerobic precipitation were dense and porous. CaCO₃, Ca₅(PO₄)₃OH, Ca₅(PO₄)₃F, and CaF₂ were determined by X-ray diffraction (XRD) and energy dispersive spectrometer (EDS). Self-aggregation of bacteria and adsorption of biological crystal seeds were the determinant of the precipitates formation. The results of infrared spectrometer (FTIR) and excitation-emission matrix (EEM) showed that anaerobic extracellular polymeric substances (EPS) expression led the proportion of hydroxylapatite in the precipitates increased. As the first report on the anaerobic MICP to remove F^-, it provides a theoretical basis for the remediation of F^-, Ca²⁺, and NO₃^--N in groundwater.

Synergistic removal of fluoride from groundwater by seed crystals and bacteria based on microbially induced calcium precipitation

A new hypothesis that seed crystals (SC) and bacteria based on microbially induced calcium precipitation (MICP) synergistically remove fluoride (F^-) from groundwater was proposed, with a focus on evaluating the defluoridation potential of this method and revealing its F^- removal mechanism. The crucial conditions were optimized to reduce preparation and operation costs. SC furnished more available binding sites due to the existence of bacteria, and the reuse experiments showed that the defluoridation efficiency of SC still remained a high level after 14 cycles (70.10%), with a residual F^- concentration of 0.96 mg L^-1. The SEM-EDS, FTIR and XRD analyses indicated the predominant F^- removal mechanism of SC could be ascribed to the chemisorption, ion exchange, and co-precipitation. Moreover, ion exchange and co-precipitation (PO₄^3- involvement) were validated more contributive than chemisorption (CaCO₃ and CaSO₄ involvement). As a feasible, reusable, and eco-friendly technique, SC suggests promising applications in the treatment of fluoride-contaminated groundwater.

Challenges and opportunities for more efficient water use and circular wastewater management. The case of Campania Region, Italy

By 2050, global demand for water is expected to increase by some 55% due to population growth and urbanization. The utilization of large amounts of freshwater in the world, generate huge volumes of wastewater of which, globally, more than 80% is discharged without treatment, thus causing impacts on aquatic ecosystems, human health and economic productivity. More sustainable practices of wastewater management are expected as a way towards circular bioeconomy (CBE) processes, whose goal is to implement closed systems promoting the systematic use of recycling, reuse and recovery of bioproducts and by-products and the reduction of waste generation. This approach, if adopted in the water and wastewater sector, can ensure environmental, economic and social benefits. The reuse of wastewater, on the one hand, reduces the volume of wastewater and the pressure on water bodies; on the other hand, the recovery of nutrients (P or N) and/or other high value bioproducts (biogas, cellulose, biopolymers) from wastewater offers numerous advantages in terms of supplying new raw bio-based materials that can be refed back to supply chains (thus substituting fossil resources) and, at the same time, producing cleaner water to be reused. Nevertheless, while in Europe many industries have demonstrated the ability to recycle and reuse water, in many regions of Italy the sustainable management of water and wastewater is not yet consolidated. In this study we explore the available technological, economic and environmental options concerning water use and wastewater treatment and we apply them to design appropriate scenarios for improved use efficiency and circular management. A comprehensive literature review of the most promising wastewater treatment processes for resources and energy valorization was conducted. The recovery of PHAs, struvite, nitrogen and algal biomass, as potential substitutes for conventional PET, phosphate and nitrogen chemical fertilizers and electricity, respectively, in addition to reusable treated water, were hypothesized and carefully discussed. Resulting scenarios are tested against the present situation of Campania Region (situated in Southern Italy) based on population and demand statistics, in order to develop strategies and policies potentially applicable locally and elsewhere.

Batch fluidized bed reactor based modified biosynthetic crystals: Optimization of adsorptive properties and application in fluoride removal from groundwater

A batch fluidized bed reactor (BFBR) with modified biosynthetic crystals (MBC), derived from Pseudomonas sp. HXF1, was investigated for the treatment of the groundwater containing fluoride (F^-). Impacts of different hydraulic retention time (HRT), pH, and initial F^- concentration on F^- removal were examined and the maximum defluorination efficiency was recorded as 95.20%. Moreover, recycling experiments were performed to evaluate the stability of repeated use. BFBR/MBC system showed a long-term effective treatment outcome with low fluctuation in the concentrations of residual Ca²⁺ and F^-. The formed precipitates were characterized by SEM, XPS, XRD, and FTIR. The defluorination mechanisms of BFBR/MBC system were defined as the chemisorption and induced crystallization of Ca₅(PO₄)₃F on the MBC surface. As a feasible, economical, and environment-friendly technique, the method has a long-term value, which suggests promising applications in F^- removal and resourceful treatment.

An Effective New Treatment of Fluoride-Containing Sludge Resulting from the Manufacture of Photovoltaic Cells

The circular economy and maximization of environmental sustainability are increasingly becoming the vision and mission of companies competing in present-day global markets. In particular, in the energy sector, the transition from fossil fuels to renewable sources of energy has become the widespread mantra. One typical example is the deployment of devices which produce clean energy, such as solar photovoltaic panels and solar thermal panels, wind generators, tidal stream generators, wave power generators, etc. These are undoubtedly generating clean energy, but their manufacture creates hazardous by-products, the disposal of which results in increased environmental pollution. Chemical Vapor Deposition (CVD) is widely used in manufacturing of solar photovoltaic cells. In these processes, typically, crystalline silicon is precipitated from chlorosilanes, iodides, bromides and fluorides. Polluting by-products include deposition of a silicon film, formation of SiO2 powder and formation of toxic vapors of HF, SiH4 and PH3. Usually, these gaseous products are eliminated in a central scrubber, whose unwanted by-product consists in large quantities of hazardous fluorine-containing sludge. This article concerns an effective and inexpensive detoxification of fluorinated sludge, developed by the authors during research into the sludge collected from the scrubber of a PV cell manufacturing plant located in southern Italy.

Ultrasonic power combined with seed materials for recovery of phosphorus from swine wastewater via struvite crystallization process

Recovering P via struvite crystallization is an effective way to utilize the resources in swine wastewater. At present, the main challenges of traditional struvite crystallization process are the long reaction time and insufficient removal efficiency. In this study, a novel method to promote struvite crystallization process through ultrasound (US) combined with seed materials is proposed to overcome these defects. We systematically study the effects of US, seed materials, and ultrasonic power on nutrient recovery. The experimental results show that under the conditions of pH 9.5 and MgCl₂:P molar ratio1.4:1, the addition of 2 g/L pre-synthesized struvite as the seed materials can increase the P removal rate to 91.56%, whereas, the addition of 80 W ultrasonic power for 15 min can make the P removal rate reach 94.18%. Meanwhile, the combination of US and struvite seed crystals can achieve a maximum P removal efficiency value of 97.66% in which 10 min for the reaction time is enough. The products are characterized using XRD, SEM, and FTIR to determine the phosphorus removal mechanism of ultrasonic power combined with seed induction. The shearing effect of US is found beneficial to affect the surface morphology of the seed crystals, which provides more nucleation sites to enhance crystal nucleation and growth. The removal efficiency comparison reveals that this combined technology performs an excellent removal effect.

A comprehensive review on application of bioreactor for industrial wastewater treatment

In the recent past, wastewater treatment processes performed a pivotal role in accordance with maintaining the sustainable environment and health of mankind at a proper hygiene level. It has been proved indispensable by government regulations throughout the world on account of the importance of preserving freshwater bodies. Human activities, predominantly from industrial sectors, generate an immeasurable amount of industrial wastewater loaded with toxic chemicals, which not only cause dreadful environmental problems, but also leave harmful impacts on public health. Hence, industrial wastewater effluent must be treated before being released into the environment to restrain the problems related to industrial wastewater discharged to the environment. Nowadays, biological wastewater treatment methods have been considered an excellent approach for industrial wastewater treatment process because of their cost-effectiveness in the treatment, high efficiency and their potential to counteract the drawbacks of conventional wastewater treatment methods. Recently, the treatment of industrial effluent through bioreactor has been proved as one of the best methods from the presently available methods. Reactors are the principal part of any biotechnology-based method for microbial or enzymatic biodegradation, biotransformation and bioremediation. This review aims to explore and compile the assessment of the most appropriate reactors such as packed bed reactor, membrane bioreactor, rotating biological contactor, up-flow anaerobic sludge blanket reactor, photobioreactor, biological fluidized bed reactor and continuous stirred tank bioreactor that are extensively used for distinct industrial wastewater treatment.

Removal of fluoride from industrial wastewater by using different adsorbents: A review

Many industries such as iron and steel metallurgy, copper and zinc smelting, the battery industry, and cement manufacturing industries discharge high concentrations of fluoride-containing wastewater into the environment. Subsequently, the discharge of high fluoride effluent serves as a threat to human life as well as the ecological ability to sustain life. This article analyses the advantages and drawbacks of some fluoride remediation technologies such as precipitation and flocculation, membrane technology, ion exchange technology, and adsorption technology. Among them, adsorption technology is considered the obvious choice and the best applicable technology. As such, several adsorbents with high fluoride adsorption capacity such as modified alumina, metal oxides, biomass, carbon-based materials, metal-organic frameworks, and other adsorption materials including their characteristics have been comprehensively summarized. Additionally, different adsorption conditions of the various adsorbents, such as pH, temperature, initial fluoride concentration, and contact time have been discussed in detail. The study found out that the composite synergy between different materials, morphological and structural control, and the strengthening of their functional groups can effectively improve the ability of the adsorbents for removing fluoride. This study has prospected the direction of various adsorbents for removing fluoride in wastewater, which would serve as guiding significance for future research in the field.

Impact of C/N ratio on the fate of simultaneous Ca2+ precipitation, F- removal, and denitrification in quartz sand biofilm reactor

The coexistence of F^-, Ca²⁺, nitrates, and other pollutants in water body has aroused widespread concern. In this research, a novel quartz sand biofilm reactor was established, aiming to study the key factors of different carbon to nitrogen (C/N) ratios (5:1, 4:1, and 3:1), initial Ca²⁺ concentration (180 mg L^-1, 144 mg L^-1, and 108 mg L^-1), and hydraulic retention time (HRT) (4 h, 6 h, and 8 h) on simultaneous Ca²⁺ precipitation, F^- removal, and denitrification. Results showed that the removal efficiencies of Ca²⁺, F^-, and nitrate were 55.04%, 82.64%, and 97.69% under the low C/N ratio of 3:1, initial Ca²⁺ concentration of 180 mg L^-1, and HRT of 8 h. 3-D Excitation-Emission Fluorescence Spectroscopy (3-D EEM) demonstrates that extracellular polymeric substances (EPS) was generated during the growth metabolism. Scanning Electron Microscopy (SEM) and X-ray diffractometer images showed that Ca²⁺, F^- removed in the form of CaCO₃, Ca₅(PO₄)₃F and CaF₂ under Acinetobacter sp. H12 induction. Moreover, high-throughput sequencing results display that the biomineralized bacteria Acinetobacter sp. H12 exerted great influence in the bioreactor. This research will underpin the practical use of multiple pollutants such as F^- and Ca²⁺ wastewater under the different C/N ratios.

Isolation of biosynthetic crystals by microbially induced calcium carbonate precipitation and their utilization for fluoride removal from groundwater

Biosynthetic crystals (BC) were prepared through microbially induced calcium carbonate precipitation (MICP) for fluoride (F^-) removal from the groundwater. Batch experiments were conducted to evaluate the fluoride adsorption capacity and the impacts of critical factors (organic matter, pH, initial fluoride concentration and BC dosage) on defluorination efficiency of BC. The maximum adsorption amount and defluorination efficiency were recorded as 5.10 mg g^-1 and 98.24%, respectively. The adsorption kinetics and isotherms studies showed that pseudo-second-order kinetic model and Freundlich isotherm model were best fitting to the reaction. Adsorption thermodynamic parameters indicated a spontaneous, endothermic and thermodynamically favorable adsorption process. Moreover, the mechanism of F^- removal by BC was further analyzed by SEM, XPS, XRD and FTIR. The method can cope with the problem of applying the external organic substances in MICP, and avoid the microbial safety risk in the effluent. As an economically and environmentally friendly adsorbent, BC can be used for F^- removal from groundwater.

Formation and In Situ Treatment of High Fluoride Concentrations in Shallow Groundwater of a Semi-Arid Region: Jiaolai Basin, China

Fluorine is an essential nutrient, and excessive or deficient fluoride contents in water can be harmful to human health. The shallow groundwater of the Jiaolai Basin, China has a high fluoride content. This study aimed to (1) investigate the processes responsible for the formation of shallow high-fluoride groundwater (SHFGW); (2) identify appropriate methods for in situ treatment of SHFGW. A field investigation into the formation of SHFGW was conducted, and the results of experiments using soils from high-fluoride areas were examined to investigate the leaching and migration of fluoride. The results showed that the formation of SHFGW in the Jiaolai Basin is due to long-term geological and evaporation processes in the region. Stratums around and inside the basin act as the source of fluoride whereas the terrain promotes groundwater convergence. The hydrodynamic and hydrochemical conditions resulting from slow groundwater flow along with high evaporation and low rainfall all contribute to the enrichment of fluoride in groundwater. In situ treatment of SHFGW may be an effective approach to manage high SHFGW in the Jiaolai Basin. Since soil fluoride in high-fluoride areas can leach into groundwater and migrate with runoff, the construction of ditches can shorten the runoff of shallow groundwater and accelerate groundwater loss, resulting in the loss of SHFGW from high-fluoride areas through river outflow. The groundwater level will be reduced, thereby lowering the influence of evaporation on fluoride enrichment in shallow groundwater. The results of this study can act a reference for further research on in situ treatment for high-fluoride groundwater.

Mining and Restoration Monitoring of Rare Earth Element (REE) Exploitation by New Remote Sensing Indicators in Southern Jiangxi, China

Rare earth elements (REEs) are widely used in various industries. The open-pit mining and chemical extraction of REEs in the weathered crust in southern Jiangxi, China, since the 1970s have provoked severe damages to the environment. After 2010, different restorations have been implemented by various enterprises, which seem to have a spatial variability in both management techniques and efficiency from one mine to another. A number of vegetation indices, e.g., normalized difference vegetation index (NDVI), soil-adjusted vegetation index (SAVI), enhanced vegetation index (EVI) and atmospherically resistant vegetation index (ARVI), can be used for this kind of monitoring and assessment but lack sensitivity to subtle differences. For this reason, the main objective of this study was to explore the possibility to develop new, mining-tailored remote sensing indicators to monitor the impacts of REE mining on the environment and to assess the effectiveness of its related restoration using multitemporal Landsat data from 1988 to 2019. The new indicators, termed mining and restoration assessment indicators (MRAIs), were developed based on the strong contrast of spectral reflectance, albedo, land surface temperature (LST) and tasseled cap brightness (TCB) of REE mines between mining and postmining restoration management. These indicators were tested against vegetation indices such as NDVI, EVI, SAVI and generalized difference vegetation index (GDVI), and found to be more sensitive. Of similar sensitivity to each other, one of the new indicators was employed to conduct the restoration assessment of the mined areas. Six typically managed mines with different restoration degrees and management approaches were selected as hotspots for a comparative analysis to highlight their temporal trajectories using the selected MRAI. The results show that REE mining had experienced a rapid expansion in 1988–2010 with a total mined area of about 66.29 km2 in the observed counties. With implementation of the post-2010 restoration measures, an improvement of varying degrees in vegetation cover in most mines was distinguished and quantified. Hence, this study with the newly developed indicators provides a relevant approach for assessing the sustainable exploitation and management of REE resources in the study area.

Towards the Implementation of Circular Economy in the Wastewater Sector: Challenges and Opportunities

The advancement of science has facilitated increase in the human lifespan, reflected in economic and population growth, which unfortunately leads to increased exploitation of resources. This situation entails not only depletion of resources, but also increases environmental pollution, mainly due to atmospheric emissions, wastewater effluents, and solid wastes. In this scenario, it is compulsory to adopt a paradigm change, as far as the consumption of resources by the population is concerned, to achieve a circular economy. The recovery and reuse of resources are key points, leading to a decrease in the consumption of raw materials, waste reduction, and improvement of energy efficiency. This is the reason why the concept of the circular economy can be applied in any industrial activity, including the wastewater treatment sector. With this in view, this review manuscript focuses on demonstrating the challenges and opportunities in applying a circular economy in the water sector. For example, reclamation and reuse of wastewater to increase water resources, by paying particular attention to the risks for human health, recovery of nutrients, or highly added-value products (e.g., metals and biomolecules among others), valorisation of sewage sludge, and/or recovery of energy. Being aware of this situation, in the European, Union 18 out of 27 countries are already reusing reclaimed wastewater at some level. Moreover, many wastewater treatment plants have reached energy self-sufficiency, producing up to 150% of their energy requirements. Unfortunately, many of the opportunities presented in this work are far from becoming a reality. Still, the first step is always to become aware of the problem and work on optimizing the solution to make it possible.

Precipitation Methods Using Calcium-Containing Ores for Fluoride Removal in Wastewater

F-containing wastewater does great harm to human health and the ecological environment and thus needs to be treated efficiently. In this paper, the new calcium-containing precipitant calcite and aided precipitant fluorite were adopted to purify F-containing wastewater. Relevant reaction conditions, such as reaction time, oscillation rate, dosage of hydrochloric acid, calcite dosage and the assisting sedimentation performance of fluorite, and action mechanism are analyzed. The experiment showed that the removal rate of fluoride in simulated wastewater reached 96.20%, when the reaction time, the dosage of calcite, the dosage of 5% dilute hydrochloric acid, and the oscillation rate was 30 min, 2 g/L, 21.76 g/L, and 160 r/min, respectively. Moreover, the removal rate of fluoride in the actual F-containing smelting wastewater reaches approximately 95% under the optimum condition of calcite dosage of 12 g/L, reaction time of 30 min, and oscillation rate of 160 r/min. The addition of fluorite significantly improves the sedimentation performance of the reactive precipitates. The experimental results showed that calcite and fluorite can effectively reduce the concentration of fluoride ions in F-containing wastewater and solve the problem of slow sedimentation of reactive precipitates.