Modification of ceramic membranes for pore structure tailoring: The atomic layer deposition route

Fast preparation of a polydopamine/ceramic composite nanofiltration membrane with excellent permselectivity

Fabrication of a dense polymer/ceramic composite membrane with high permeability remains a great challenge. In this study, a highly selective polydopamine (PDA)/ceramic composite nanofiltration (NF) membrane was prepared by using an Al₂O₃ ceramic membrane with pore size of 0.1 μm as the support layer. In order to improve the membrane formation rate, KMnO₄ was introduced to oxidize the dopamine to improve the reactivity, and Na₂CO₃ was used to adjust the pH value of the dopamine solution. When the addition amount of KMnO₄ is 0.2 g L^-1 and that of Na₂CO₃ is 1 g L^-1, a functional layer can be formed within 10 min. PDA and polyethyleneimine (PEI) were added to the functional layer to adjust the selectivity of the composite membrane. The composite membrane showed a rejection of 99.7% towards Congo red dye with a high flux of 165 L (m² h bar)^-1 at ambient temperature. After 3 h treatment with Congo red, the fouling resistance of the membrane was improved compared with that of the ceramic based membrane. The surface morphology and composition of the composite membrane were also characterized with scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS), which confirmed the successful preparation of the PDA/ceramic composite membrane.

Cost and efficiency perspectives of ceramic membranes for water treatment

More robust ceramic membranes with tailorable structures and functions are increasingly employed for water treatment, particularly in some harsh applications for their ultra-long service lifespan due to their high mechanical, structural, chemical and thermal stability and anti-fouling properties. Decreasing cost and enhancing efficiency are two key but quite challenging application-oriented issues for broader and larger-scale engineering application of current ceramic membranes, and are required to make ceramic membranes a highly efficient and economic water treatment technique. In this review, we critically discuss these two significant concerns of both cost and efficiency for water treatment ceramic membranes, focusing on an overview of various advanced strategies and mechanism insights. A brief up-to-date discussion is first introduced about recent developments of ceramic membranes covering the major advances of novel membranes and applications. Then some promising strategies for decreasing the cost of ceramic membranes are discussed, including membrane material cost and processing cost. To fully address the issue of moderate efficiency with single separation function, valuable and considerable insights are provided into recent major progress and mechanism understandings in application with other unit processes, such as advanced oxidation and electrochemistry techniques, to significantly enhance treatment efficiency. Subsequently, a review of recent ceramic membrane applications emphasizing harsh operating environments is presented, such as oil-water separation, saline water, refractory organic and emerging contaminant wastewater treatment. Finally, engineering application, conclusions, and future perspectives of ceramic membrane for water treatment applications are critically discussed offering new insight based on understanding the issues of cost and efficiency.

Modeling the antifouling properties of atomic layer deposition surface-modified ceramic nanofiltration membranes

This work investigates the enhancement of antifouling properties of ceramic nanofiltration membranes by surface modification via atomic layer deposition (ALD) of TiO₂. Feed solutions containing bovine serum albumin (BSA), humic acid (HA) and sodium alginate (SA) were used as model foulants. The classic fouling mechanism models and the modified fouling indices (MFI) were deduced from the flux decline profiles. Surface roughness values of the ALD coated and uncoated membranes were 63 and 71 nm, respectively, while the contact angles were 34.2 and 59.5°, respectively. Thus, coating increased the water affinity of the membrane surfaces and consequently improved the anti-fouling properties. The MFI values and the classic fouling mechanism correlation coefficients for cake filtration for the ALD coated and the uncoated membrane upon SA fouling were 42,963 (R² = 0.82) and 143,365 sL^-2 (R² = 0.98), respectively, whereas the correlation coefficients for the combined foulants (SA + BSA + HA) were 267,185 (R² = 0.99) and 9569 sL^-2 (R² = 0.37), respectively. The study showed that ALD can effectively enhance the antifouling properties of ceramic membranes.

Recent Progress of Atomic Layer Technology in Spintronics: Mechanism, Materials and Prospects

The atomic layer technique is generating a lot of excitement and study due to its profound physics and enormous potential in device fabrication. This article reviews current developments in atomic layer technology for spintronics, including atomic layer deposition (ALD) and atomic layer etching (ALE). To begin, we introduce the main atomic layer deposition techniques. Then, in a brief review, we discuss ALE technology for insulators, semiconductors, metals, and newly created two-dimensional van der Waals materials. Additionally, we compare the critical factors learned from ALD to constructing ALE technology. Finally, we discuss the future prospects and challenges of atomic layer technology in the field of spinronics.

State-of-the-Art Ceramic Membranes for Oily Wastewater Treatment: Modification and Application

Membrane filtration is considered to be one of the most promising methods for oily wastewater treatment. Because of their hydrophilic surface, ceramic membranes show less fouling compared with their polymeric counterparts. Membrane fouling, however, is an inevitable phenomenon in the filtration process, leading to higher energy consumption and a shorter lifetime of the membrane. It is therefore important to improve the fouling resistance of the ceramic membranes in oily wastewater treatment. In this review, we first focus on the various methods used for ceramic membrane modification, aiming for application in oily wastewater. Then, the performance of the modified ceramic membranes is discussed and compared. We found that, besides the traditional sol-gel and dip-coating methods, atomic layer deposition is promising for ceramic membrane modification in terms of the control of layer thickness, and pore size tuning. Enhanced surface hydrophilicity and surface charge are two of the most used strategies to improve the performance of ceramic membranes for oily wastewater treatment. Nano-sized metal oxides such as TiO2, ZrO2 and Fe2O3 and graphene oxide are considered to be the potential candidates for ceramic membrane modification for flux enhancement and fouling alleviation. The passive antifouling ceramic membranes, e.g., photocatalytic and electrified ceramic membranes, have shown some potential in fouling control, oil rejection and flux enhancement, but have their limitations.

Recent Advances in Molten-Carbonate Membranes for Carbon Dioxide Separation: Focus on Material Selection, Geometry, and Surface Modification

Membranes for carbon dioxide permeation have been recognized as potential candidates for CO₂ separation technology, particularly in the energy sector. Supported molten-salt membranes provide ionic routes to facilitate carbon dioxide transport across the membrane, permit the use of membrane at higher temperature, and offer selectivity based on ionic affinity of targeted compound. In this review, molten-carbonate ceramic membranes have been evaluated for CO₂ separation. Various research studies regarding mechanisms of permeation, properties of molten salt, significance of material selection, geometry of support materials, and surface modifications have been assessed with reference to membrane stabilities and operational flux rates. In addition, the outcomes of permeation experiments, stability tests, selection of the compatible materials, and the role of interfacial reactions for membrane degradation have also been discussed. At the end, major challenges and possible solutions are highlighted along with future recommendations for fabricating efficient carbon dioxide separation membranes.

Recent developments in porous ceramic membranes for wastewater treatment and desalination: A review

The development of membrane technology has proved vital in providing a sustainable and affordable supply of clean water to address the ever-increasing demand. Though liquid separation applications have been still dominated by polymeric membranes, porous ceramic membranes have gained a commercial foothold in microfiltration (MF) and ultrafiltration (UF) applications due to their hydrophilic nature, lower fouling, ease of cleaning, reliable performance, robust performance with harsh feeds, relative insensitivity to temperature and pH, and stable long-term flux. The enrichment of research and development on porous ceramic membranes extends its focus into advanced membrane separation technologies. The latest emerging nanofiltration (NF) and membrane distillation (MD) applications have witnessed special interests in constructing porous membrane with hydrophilic/functional/hydrophobic properties. However, NF and MD are relatively new, and many shortcomings must be addressed to compete with their polymeric counterparts. For the last three years (2018-2020), state-of-the-art literature on porous ceramic membranes has been collected and critically reviewed. This review highlights the efficiency (permeability, selectivity, and antifouling) of hydrophilic porous ceramic membranes in a wide variety of wastewater treatment applications and hydrophobic porous ceramic membranes in membrane distillation-based desalination applications. A significant focus on pores characteristics, pore sieving phenomenon, nano functionalization, and synergic effect on fouling, the hydrophilic porous ceramic membrane has been discussed. In another part of this review, the role of surface hydrophobicity, water contact angle, liquid entry pressure (LEP), thermal properties, surface micro-roughness, etc., has been discussed for different types of hydrophobic porous ceramic membranes -(a) metal-based, (b) silica-based, (c) other ceramics. Also, this review highlights the potential benefits, drawbacks, and limitations of the porous membrane in applications. Moreover, the prospects are emphasized to overcome the challenges in the field.

Tailoring the Microporosity of Polymers of Intrinsic Microporosity for Advanced Gas Separation by Atomic Layer Deposition

Tailoring the microporosity of intrinsically microporous polymers at the atomic level is one of the biggest challenges in achieving high-performance polymeric gas separation membranes. In this study, for the first time, the Al₂ O₃ atomic layer deposition (ALD) technique was used to modify the microporosity of a typical polymer of intrinsic microporosity (PIM-1) at the atomic level. PIM-1 with six ALD cycles (PIM-1-Al₂ O₃ -6) exhibited simultaneous high thermal, mechanical, pure- and mixed-gas separation, and anti-aging properties. The O₂ /N₂ , H₂ /N₂ , and H₂ /CH₄ separation performances were adequate above the latest trade-off lines. PIM-1-Al₂ O₃ -6 showed CO₂ and O₂ permeabilities of 624 and 188 Barrer, combined with CO₂ /CH₄ and O₂ /N₂ selectivities of 56.2 and 8.8, respectively. This significantly enhanced performance was attributed to the strong size sieving effect induced by the Al₂ O₃ deposition.

Ceramic-Polymer Composite Membranes for Water and Wastewater Treatment: Bridging the Big Gap between Ceramics and Polymers

Clean water supply is an essential element for the entire sustainable human society, and the economic and technology development. Membrane filtration for water and wastewater treatments is the premier choice due to its high energy efficiency and effectiveness, where the separation is performed by passing water molecules through purposely tuned pores of membranes selectively without phase change and additional chemicals. Ceramics and polymers are two main candidate materials for membranes, where the majority has been made of polymeric materials, due to the low cost, easy processing, and tunability in pore configurations. In contrast, ceramic membranes have much better performance, extra-long service life, mechanical robustness, and high thermal and chemical stabilities, and they have also been applied in gas, petrochemical, food-beverage, and pharmaceutical industries, where most of polymeric membranes cannot perform properly. However, one of the main drawbacks of ceramic membranes is the high manufacturing cost, which is about three to five times higher than that of common polymeric types. To fill the large gap between the competing ceramic and polymeric membranes, one apparent solution is to develop a ceramic-polymer composite type. Indeed, the properly engineered ceramic-polymer composite membranes are able to integrate the advantages of both ceramic and polymeric materials together, providing improvement in membrane performance for efficient separation, raised life span and additional functionalities. In this overview, we first thoroughly examine three types of ceramic-polymer composite membranes, (i) ceramics in polymer membranes (nanocomposite membranes), (ii) thin film nanocomposite (TFN) membranes, and (iii) ceramic-supported polymer membranes. In the past decade, great progress has been made in improving the compatibility between ceramics and polymers, while the synergy between them has been among the main pursuits, especially in the development of the high performing nanocomposite membranes for water and wastewater treatment at lowered manufacturing cost. By looking into strategies to improve the compatibility among ceramic and polymeric components, we will conclude with briefing on the perspectives and challenges for the future development of the composite membranes.

Nanoparticles functionalized ceramic membranes: fabrication, surface modification, and performance

Membrane technologies are used intensively for desalination and wastewater treatment. Water filtration using ceramic membranes exhibited high performance compared with polymeric membranes due to various properties such as high resistance to fouling, permeability, rejection rate, and chemical stability. Recently, the performance of nanocomposite ceramic membranes was improved due to the development in nanotechnology. This article focusses on the development of porous ceramic membranes and nanomaterial functionalized ceramic membranes for water filtration applications. At the beginning, various fabrication methods of ceramic membranes were described, and the effect of surface modification techniques on the membrane intrinsic properties was reviewed. Then, the performance of nanoparticles functionalized ceramic membranes was evaluated in terms of physicochemical properties, rejection rate, and water permeability. This work can help new entrants and established researchers to become familiar with the current challenges and developments of nanoparticle-incorporated ceramic membranes for water filtration applications.

Aquatic environment remediation by atomic layer deposition-based multi-functional materials: A review

Water pollution still poses significant threats to the ecosystem and human health today. The adsorption, advanced oxidation and membranes filtration have been extensively investigated and utilized for aquatic contaminants remediation, and their efficiency is closely correlated with the advanced materials design and fabrication (e.g. adsorbents, catalysts and membranes). Thanks to uniform deposition, three-dimensional conformity and process controllability, the atomic layer deposition (ALD) has emerged as a promising strategy for fabrication of these multifunctional materials, arising their successful application in aquatic contaminants remediation. Therefore, a timely review on ALD-based water treatment materials is highly important to summarize the current opportunity and elucidate unaddressed problems in this field. Herein, in this review, the advantages of ALD process, the superiority of ALD-based materials and the corresponding decontamination performance were analyzed comprehensively, highlighting key advantages offered by this technology.

Ceramic Microfiltration Membranes in Wastewater Treatment: Filtration Behavior, Fouling and Prevention

Nowadays, integrated microfiltration (MF) membrane systems treatment is becoming widely popular due to its feasibility, process reliability, commercial availability, modularity, relative insensitivity in case of wastewater of various industrial sources as well as raw water treatment and lower operating costs. The well thought out, designed and implemented use of membranes can decrease capital cost, reduce chemical usage, and require little maintenance. Due to their resistance to extreme operating conditions and cleaning protocols, ceramic MF membranes are gradually becoming more employed in the drinking water and wastewater treatment industries when compared with organic and polymeric membranes. Regardless of their many advantages, during continuous operation these membranes are susceptible to a fouling process that can be detrimental for successful and continuous plant operations. Chemical and microbial agents including suspended particles, organic matter particulates, microorganisms and heavy metals mainly contribute to fouling, a complex multifactorial phenomenon. Several strategies, such as chemical cleaning protocols, turbulence promoters and backwashing with air or liquids are currently used in the industry, mainly focusing around early prevention and treatment, so that the separation efficiency of MF membranes will not decrease over time. Other strategies include combining coagulation with either inorganic or organic coagulants, with membrane treatment which can potentially enhance pollutants retention and reduce membrane fouling.

Atomic layer deposition for membrane interface engineering

In many applications, interfaces govern the performance of membranes. Structure, chemistry, electrostatics, and other properties of interfaces can dominate the selectivity, flux, fouling resistance, and other critical aspects of membrane functionality. Control over membrane interfacial properties, therefore, is a powerful means of tailoring performance. In this Minireview, we discuss the application of atomic layer deposition (ALD) and related techniques in the design of novel membrane interfaces. We discuss recent literature in which ALD is used to (1) modify the surface chemistry and interfacial properties of membranes, (2) tailor the pore sizes and separation characteristics of membranes, and (3) enable novel advanced functional membranes.

Multipurpose surface functionalization on AZ31 magnesium alloys by atomic layer deposition: tailoring the corrosion resistance and electrical performance

An environmentally friendly atomic layer deposition (ALD) method with excellent atomic scale roughness controllability is developed to fabricate a highly conformal, corrosion preventive and conducting Al doped ZnO (AZO) film on a plasma electrolytic oxidation (PEO) layer coated AZ31 magnesium alloy. Compared with the insulated PEO coated magnesium alloy, the electrical conductivity of the composite coating increases to 25 S m^-1, and in the meantime the anticorrosion performance of the PEO/AZO coating is greatly improved compared to the bare Mg alloy. The enhanced electrical properties of the composite coating are due to the abundant oxygen deficiency in the AZO film generated during the ALD process. The improvement of the corrosion resistance is attributed to the changes in the bond angle and the distance between the surface coating molecule and adsorbent H₂O molecule. As a result, the hydrophilic surface of PEO changes to the hydrophobic surface of AZO, providing a novel process to protect the surface of the magnesium alloy. It is believed that this technique may provide a novel and controllable strategy to expand the practical applications of magnesium alloys.

Atomic and molecular layer deposition: off the beaten track

ALD archetype and deviations from it.

Nanoporous SiO2 thin films made by atomic layer deposition and atomic etching

A new route to prepare nanoporous SiO2 films by mixing atomic-layer-deposited alumina and silica in an Å-scale is presented. The selective removal of Al2O3 from the composites using wet chemical etching with phosphoric acid resulted in nanoporous thin SiO2 layers. A diffusion-controlled dissolution mechanism is identified whereby an interesting reorganization of the residual SiO2 is observed. The atomic scale oxide mixing is decisive in attaining and tailoring the film porosity. The porosity and the refractive index of nanoporous silica films were tailored from 9% to 69% and from 1.40 to 1.13, respectively. The nanoporous silica was successfully employed as antireflection coatings and as diffusion membranes to encapsulate nanostructures.

Atomic layer deposition of biobased nanostructured interfaces for energy, environmental and health applications

The most fundamental phenomena in the immobilising of biomolecules on the nanostructured materials for energy, environmental and health applications are the control of interfaces between the nanostructures/nanopores and the immobilized biomaterials. Thus, the throughput of all those biobased nanostructured materials and devices can be improved or controlled by the enhanced geometric area of the nanostructured interfaces if an efficient immobilization of the biomolecules is warranted. In this respect, an accurate control of the geometry (size, porosity, etc.) and interfaces is primordial to finding the delicate balance between large/control interface areas and good immobilization conditions. Here, we will show how the atomic layer deposition (ALD) can be used as a tool for the creation of controlled nanostructured interfaces in which the geometry can be tuned accurately and the dependence of the physical-chemical properties on the geometric parameters can be studied systematically in order to immobilize biomolecules. We will show mainly examples of how these methods can be used to create single nanopores for mass spectroscopy and DNA sequencing, and membrane for gas separation and water treatment in which the performance varies with the nanostructure morphologies/interfaces and the immobilization conditions.

Modulation of microporous/mesoporous structures in self-templated cobalt-silica

Finite control of pore size distributions is a highly desired attribute when producing porous materials. While many methodologies strive to produce such materials through one-pot strategies, oftentimes the pore structure requires post-treatment modification. In this study, modulation of pore size in cobalt-silica systems was investigated by a novel, non-destructive, self-templated method. These systems were produced from two cobalt-containing silica starting materials which differed by extent of condensation. These starting materials, sol (SG') and xerogel (XG'), were mixed with pure silica sol to produce materials containing 5-40 mol% Co. The resultant SG-series materials exhibited typical attributes for cobalt-silica systems: mesoporous characteristics developed at high cobalt concentrations, coinciding with Co3O4 formation; whereas, in the XG-series materials, these mesoporous characteristics were extensively suppressed. Based on an examination of the resultant materials a mechanism describing the pore size formation and modulation of the two systems was proposed. Pore size modulation in the XG-series was caused, in part, by the cobalt source acting as an autogenous template for the condensation of the silica network. These domains could be modified when wetted, allowing for the infiltration and subsequent condensation of silica oligomers into the pre-formed, mesoporous cages, leading to a reduction in the mesoporous content of the final product.