Malic acid production using a biological electrodialysis with bipolar membrane

Bipolar Membrane Electrodialysis for Cleaner Production of Diprotic Malic Acid: Separation Mechanism and Performance Evaluation

Bipolar membrane electrodialysis (BMED) is a promising process for the cleaner production of organic acid. In this study, the separation mechanism of BMED with different cell configurations, i.e., BP-A, BP-A-C, and BP-C (BP, bipolar membrane; A, anion exchange membrane; C, cation exchange membrane), to produce diprotic malic acid from sodium malate was compared in consideration of the conversion ratio, current efficiency and energy consumption. Additionally, the current density and feed concentration were investigated to optimize the BMED performance. Results indicate that the conversion ratio follows BP-C > BP-A-C > BP-A, the current efficiency follows BP-A-C > BP-C > BP-A, and the energy consumption follows BP-C < BP-A-C < BP-A. For the optimized BP-C configuration, the current density was optimized as 40 mA/cm² in consideration of low total process cost; high feed concentration (0.5-1.0 mol/L) is more feasible to produce diprotic malic acid due to the high conversion ratio (73.4-76.2%), high current efficiency (88.6-90.7%), low energy consumption (0.66-0.71 kWh/kg) and low process cost (0.58-0.59 USD/kg). Moreover, a high concentration of by-product NaOH (1.3497 mol/L) can be directly recycled to the upstream process. Therefore, BMED is a cleaner, high-efficient, low energy consumption and environmentally friendly process to produce diprotic malic acid.

Recovery of Acid and Alkaline from Industrial Saline Wastewater by Bipolar Membrane Electrodialysis under High-Chemical Oxygen Demand Concentration

Actual high saline wastewater containing concentrated organics and sodium chloride is a bioenergy and renewable resource. This study compared two different bipolar membrane electrodialysis membranes from two companies’ stacks to recover HCl and NaOH from sodium chloride solution and actual chemical wastewater. The results demonstrated that the electrolysis rates were around 1.5 kg/m²h, the HCl and NaOH production rates were about 0.9 kg/m²h, energy consumption was in the range of 1.05–1.27 kWh/kg, and the economic benefits were above 1 yuan/h in BMED systems. From analyzing the performance of seven different BMED membrane stacks, the B2 stack was chosen for electrolyzing actual high salt wastewater to observe the effect of chemical oxygen demand on BMED systems, where electrolytic salt performance, HCl-NaOH alkali production rates, and energy consumption show linear dependence on time for 5000 mg/L chemical oxygen demand wastewater. It illustrated chemical oxygen demand can enhance energy consumption and reduce electrolytic salt performance and the acid and alkali production rates, due to improving the membrane area resistance. In this study, the effect of high COD saline wastewater on the performance of a BMED membrane stack was clarified and the mechanism was analyzed for its practical application in treating chemical high salt wastewater.

Composition and Structure Progress of the Catalytic Interface Layer for Bipolar Membrane

Bipolar membranes, a new type of composite ion exchange membrane, contain an anion exchange layer, a cation exchange layer and an interface layer. The interface layer or junction is the connection between the anion and cation exchange layers. Water is dissociated into protons and hydroxide ions at the junction, which provides solutions to many challenges in the chemical, environmental and energy fields. By combining bipolar membranes with electrodialysis technology, acids and bases could be produced with low cost and high efficiency. The interface layer or junction of bipolar membranes (BPMs) is the connection between the anion and cation exchange layers, which the membrane and interface layer modification are vital for improving the performance of BPMs. This paper reviews the effect of modification of a bipolar membrane interface layer on water dissociation efficiency and voltage across the membrane, which divides into three aspects: organic materials, inorganic materials and newly designed materials with multiple components. The structure of the interface layer is also introduced on the performance of bipolar membranes. In addition, the remainder of this review discusses the challenges and opportunities for the development of more efficient, sustainable and practical bipolar membranes.

High current density with spatial distribution of Geobacter in anodic biofilm of the microbial electrolysis desalination and chemical-production cell with enlarged volumetric anode

The aim of this study was to establish the relationship between spatial distribution of Geobacter and electric intensity in the microbial electrolysis desalination and chemical-production cell (MEDCC) and to investigate the effect of enlarged volumetric anode on the performance of MEDCC. The MEDCC was constructed with nine carbon brush anodes (length × diameter = 11 cm × 3 cm) as enlarged volumetric anode, and operated by feeding with 1 g/L acetate as substrate and 35 g/L NaCl as artificial seawater under the applied voltages of 1.2-4.5 V. Spatial distribution of Geobacter in the anodic biofilm was determined according to the bacterial community analysis on 27 biofilm samples from the top, middle and bottom layers of anodes (i.e., with distance of 4.5, 10, and 15.5 cm to the cathode, respectively). Results showed that the enlarged volumetric anode significantly improved the performance of MEDCC. The maximum desalination rate and current density reached 338.5 ± 21.8 mg/L∙h and 55.7 ± 3.7 A/m² in the MEDCC, respectively. The electric intensity values decreased with the distance from the anode to the cathode and formed an uneven distribution in the anode chamber. The samples in the top layer of anodes had the highest average 16S rRNA gene copy number of Geobacter of 1.55 × 10⁷ copies/μL, which was 18 times higher than that in the bottom layer of anodes. A linear relation was established between the spatial distribution of Geobacter and electric intensity (R² = 0.994-0.999). The electric intensity gradient created the uneven spatial distribution of Geobacter in the biofilms of volumetric anode. Results from this study could be useful to enrich Geobacter in the anodic biofilm thus to improve the performance of MEDCC.

Enhanced l-Malic Acid Production by Aspergillus oryzae DSM 1863 Using Repeated-Batch Cultivation

l-Malic acid is a C4-dicarboxylic acid and a potential key building block for a bio-based economy. At present, malic acid is synthesized petrochemically and its major market is the food and beverages industry. In future, malic acid might also serve as a building block for biopolymers or even replace the commodity chemical maleic anhydride. For a sustainable production of l-malic acid from renewable resources, the microbial synthesis by the mold Aspergillus oryzae is one possible route. As CO₂ fixation is involved in the biosynthesis, high yields are possible, and at the same time greenhouse gases can be reduced. In order to enhance the production potential of the wild-type strain Aspergillus oryzae DSM 1863, process characteristics were studied in shake flasks, comparing batch, fed-batch, and repeated-batch cultivations. In the batch process, a prolonged cultivation time led to malic acid consumption. Keeping carbon source concentration on a high level by pulsed feeding could prolong cell viability and cultivation time, however, did not result in significant higher product levels. In contrast, continuous malic acid production could be achieved over six exchange cycles and a total fermentation time of 19 days in repeated-batch cultivations. Up to 178 g/L l-malic acid was produced. The maximum productivity (0.90 ± 0.05 g/L/h) achieved in the repeated-batch cultivation had more than doubled than that achieved in the batch process and also the average productivity (0.42 ± 0.03 g/L/h for five exchange cycles and 16 days) was increased considerably. Further repeated-batch experiments confirmed a positive effect of regular calcium carbonate additions on pH stability and malic acid synthesis. Besides calcium carbonate, nitrogen supplementation proved to be essential for the prolonged malic acid production in repeated-batch. As prolonged malic acid production was only observed in cultivations with product removal, product inhibition seems to be the major limiting factor for malic acid production by the wild-type strain. This study provides a systematic comparison of different process strategies under consideration of major influencing factors and thereby delivers important insights into natural l-malic acid production.

Recovery of Biologically Treated Textile Wastewater by Ozonation and Subsequent Bipolar Membrane Electrodialysis Process

The Bipolar Membrane Electrodialysis process (BPMED) can produce valuable chemicals such as acid (HCl, H₂SO₄, etc.) and base (NaOH) from saline and brackish waters under the influence of an electrical field. In this study, BPMED was used to recover wastewater and salt in biologically treated textile wastewater (BTTWW). BPMED process, with and without pre-treatment (softening and ozonation), was evaluated under different operational conditions. Water quality parameters (color, remaining total organic carbon, hardness, etc.) in the acid, base and filtrated effluents of the BPMED process were evaluated for acid, base, and wastewater reuse purposes. Ozone oxidation decreased 90% of color and 37% of chemical oxygen demand (COD) in BTTWW. As a result, dye fouling on the anion exchange membrane of the BPMED process was reduced. Subsequently, over 90% desalination efficiency was achieved in a shorter period. Generated acid, base, and effluent wastewater of the BPMED process were found to be reusable in wet textile processes. Results indicated that pre-ozonation and subsequent BPMED membrane systems might be a promising solution in converging to a zero discharge approach in the textile industry.

Investigation of ion-exchange membranes by means of chronopotentiometry: A comprehensive review on this highly informative and multipurpose technique

Electrodialysis is mostly used for drinking water production but it has gained applicability in different new fields in recent decades. Membrane characteristics and ion transport properties strongly influence the efficiency of electrodialysis and must be evaluated to avoid an intense energy consumption and ensure long membrane times of usage. To this aim, conducting studies on ion transport across membranes is essential. Several dynamic characterization methods can be employed, among which, chronopotentiometry has shown special relevance because it allows a direct access to the contribution of the potential in different states of the membrane/solution system. The present paper provides a critical review on the use of chronopotentiometry to determine the main membrane transport properties and to evaluate mass transfer phenomena. Properties, such as limiting current density, electrical resistances, plateau length, transport number of counter-ions in the membrane, transition times, and apparent fraction of membrane conductive area have been intensively discussed in the literature and are presented in this review. Some of the phenomena evaluated using this technique are concentration polarization, gravitational convection, electroconvection, water dissociation, and fouling/scaling, all of them also shown herein. Mathematical and experimental studies were considered. New trends in chronopotentiometric studies should include ion-exchange membranes that have been recently developed (presenting anti-fouling, anti-microbial, and monovalent-selective properties) and a deeper discussion on the behaviour of complex solutions that have been often treated by electrodialysis, such as municipal wastewaters. New mathematical models, especially 3D ones, are also expected to be developed in the coming years.

Low-waste fermentation-derived organic acid production by bipolar membrane electrodialysis—an overview

Organic acids, e.g, citric acid, fumaric acid, lactic acid, malic acid, pyruvic acid and succinic acid, have important role in the food industry and are potential raw materials for the sustainable chemical industry. Their fermentative production based on renewable raw materials requires innovatively designed downstream processing to maintain low environmental impact and resource efficiency throughout the production process. The application of bipolar membranes offers clean and effective way to generate hydrogen ions required for free acid production from its salt. The water dissociation reaction inside the bipolar membrane triggered by electric field plays key role in providing hydrogen ion for the replacement of the cations in organic acid salts. Combined with monopolar ion-exchange membranes in a bipolar membrane electrodialysis process, material flow can be separated beside the product stream into additional reusable streams, thus minimizing the waste generation. This paper focuses on bipolar membrane electrodialysis applied for organic acid recovery from fermentation broth.

Electro-membrane processes for organic acid recovery

With an increase in the organic acid requirement, the production of organic acids has been increased over the years. To achieve cost-effective production of organic acids, efficient recovery processes are needed. Electro-membrane processes, including electrodialysis (ED), electrometathesis (EMT), electro-ion substitution (EIS), electro-electrodialysis (EED), electrodialysis with bipolar membrane (EDBM), and electrodeionization (EDI), are promising technologies for the recovery of organic acids. In the electro-membrane processes, organic acids are separated from water and other impurities based on the electro-migration of ions through ion-exchange membranes. These processes can recover various types of organic acids from the fermentation broth with high recovery yield and low energy consumption. In addition, the integration of fermentation and the electro-membrane process can improve the acid recovery with lower byproduct concentration and energy consumption.

With an increase in the organic acid requirement, the publication of organic acids recovery has been increased over the years.

High-efficient acetate production from carbon dioxide using a bioanode microbial electrosynthesis system with bipolar membrane

The aim of this study was to develop an efficient bioanode microbial electrosynthesis system (MES) to convert carbon dioxide into acetate using bioenergy from the wastewater. The bioanode MESs were constructed using proton exchange membrane (PEM) and bipolar membrane (BPM) as separator, respectively, and operated under different voltages (i.e., 0.8, 1.0, 1.2, and 1.4V). Since BPM could dissociate H₂O into H⁺ and OH^- in situ to buffer the pH change in the chambers, the BPM-MES achieved 238% improvement in cathodic acetate production rate, 45% increase in anodic substrate removal efficiency, and more than five times enhancement in current output, as compared to the PEM-MES. The biomass on the surface of anode and cathode, and the relative abundance of Acetobacterium in the cathode of BPM-MES was higher than that in PEM-MES. Bioanode MES with BPM should be a useful microbial electrosynthesis strategy for acetate production using bioenergy from wastewater treatment.

A comparative evaluation of different types of microbial electrolysis desalination cells for malic acid production

The aim of this study was to investigate different microbial electrolysis desalination cells for malic acid production. The systems included microbial electrolysis desalination and chemical-production cell (MEDCC), microbial electrolysis desalination cell (MEDC) with bipolar membrane and anion exchange membrane (BP-A MEDC), MEDC with bipolar membrane and cation exchange membrane (BP-C MEDC), and modified microbial desalination cell (M-MDC). The microbial electrolysis desalination cells performed differently in terms of malic acid production and energy consumption. The MEDCC performed best with the highest malic acid production rate (18.4 ± 0.6 mmol/Lh) and the lowest energy consumption (0.35 ± 0.14 kWh/kg). The best performance of MEDCC was attributable to the neutral pH condition in the anode chamber, the lowest internal resistance, and the highest Geobacter percentage of the anode biofilm population among all the reactors.