Constructing CO2 transport passageways in Matrimid® membranes using nanohydrogels for efficient carbon capture

Micro and Nanoporous Membrane Platforms for Carbon Neutrality: Membrane Gas Separation Prospects

Recently, carbon neutrality has been promoted as a potentially practical solution to global CO2 emissions and increasing energy-consumption challenges. Many attempts have been made to remove CO2 from the environment to address climate change and rising sea levels owing to anthropogenic CO2 emissions. Herein, membrane technology is proposed as a suitable solution for carbon neutrality. This review aims to comprehensively evaluate the currently available scientific research on membranes for carbon capture, focusing on innovative microporous material membranes used for CO2 separation and considering their material, chemical, and physical characteristics and permeability factors. Membranes from such materials comprise metal-organic frameworks, zeolites, silica, porous organic frameworks, and microporous polymers. The critical obstacles related to membrane design, growth, and CO2 capture and usage processes are summarized to establish novel membranes and strategies and accelerate their scaleup.

Recent advances in dual-filler mixed matrix membranes

Mixed matrix membranes (MMMs) have been widely developed as an attractive solution to overcome the drawbacks found in most polymer membranes, such as permeability-selectivity trade-off and low physicochemical stability. Numerous fillers based on inorganic, organic, and hybrid materials with various structures including porous or nonporous, and two-dimensional or three-dimensional, have been used. Demanded to further improve the characteristics and performances of the MMMs, the use of dual-filler instead of a single filler has then been proposed, from which multiple effects could be obtained. This article aims to review the recent development of MMMs with dual filler and discuss their performances in diverse potential applications. Challenges in this emerging field and outlook for future research are finally provided.

Understanding the Effect of Water on CO2 Adsorption

Carbon capture from large sources and ambient air is one of the most promising strategies to curb the deleterious effect of greenhouse gases. Among different technologies, CO₂ adsorption has drawn widespread attention mostly because of its low energy requirements. Considering that water vapor is a ubiquitous component in air and almost all CO₂-rich industrial gas streams, understanding its impact on CO₂ adsorption is of critical importance. Owing to the large diversity of adsorbents, water plays many different roles from a severe inhibitor of CO₂ adsorption to an excellent promoter. Water may also increase the rate of CO₂ capture or have the opposite effect. In the presence of amine-containing adsorbents, water is even necessary for their long-term stability. The current contribution is a comprehensive review of the effects of water whether in the gas feed or as adsorbent moisture on CO₂ adsorption. For convenience, we discuss the effect of water vapor on CO₂ adsorption over four broadly defined groups of materials separately, namely (i) physical adsorbents, including carbons, zeolites and MOFs, (ii) amine-functionalized adsorbents, and (iii) reactive adsorbents, including metal carbonates and oxides. For each category, the effects of humidity level on CO₂ uptake, selectivity, and adsorption kinetics under different operational conditions are discussed. Whenever possible, findings from different sources are compared, paying particular attention to both similarities and inconsistencies. For completeness, the effect of water on membrane CO₂ separation is also discussed, albeit briefly.

Materials and logistics for carbon dioxide capture, storage and utilization

The efforts to curtail carbon dioxide presence in the atmosphere are a strong function of the available technologies to capture, store and usefully utilize it. Materials with adequate CO₂ sorption kinetics that are both effective and economical are of prime importance for the whole capture system to be built around. This work identifies such materials that are currently used in CO₂ adsorption beds/columns at different global locations, along with their vital operational parameters, logistics and costs. Three main classes of materials currently in use to that end are discussed in detail here, namely solid sorbents, advanced solvents membrane systems. These materials are then compared in terms of their potential CO₂ uptake, operating parameters and ease of use and implementation of the respective technology. Tabular data are appended to each technology covered with the most relevant advantages and disadvantages. With such comprehensive survey of the recent state-of-the-art materials, recommendations are also made to facilitate the selection of systems based on their CO₂ yield, price and suitability to the geographical location.

Top-Down Polyelectrolytes for Membrane-Based Post-Combustion CO2 Capture

Polymer-based CO2 selective membranes offer an energy efficient method to separate CO2 from flue gas. `Top-down' polyelectrolytes represent a particularly interesting class of polymer materials based on their vast synthetic flexibility, tuneable interaction with gas molecules, ease of processability into thin films, and commercial availability of precursors. Recent developments in their synthesis and processing are reviewed herein. The four main groups of post-synthetically modified polyelectrolytes discern ionised neutral polymers, cation and anion functionalised polymers, and methacrylate-derived polyelectrolytes. These polyelectrolytes differentiate according to the origin and chemical structure of the precursor polymer. Polyelectrolytes are mostly processed into thin-film composite (TFC) membranes using physical and chemical layer deposition techniques such as solvent-casting, Langmuir-Blodgett, Layer-by-Layer, and chemical grafting. While solvent-casting allows manufacturing commercially competitive TFC membranes, other methods should still mature to become cost-efficient for large-scale application. Many post-synthetically modified polyelectrolytes exhibit outstanding selectivity for CO2 and some overcome the Robeson plot for CO2/N2 separation. However, their CO2 permeance remain low with only grafted and solvent-casted films being able to approach the industrially relevant performance parameters. The development of polyelectrolyte-based membranes for CO2 separation should direct further efforts at promoting the CO2 transport rates while maintaining high selectivities with additional emphasis on environmentally sourced precursor polymers.

Membrane-based separation technologies: from polymeric materials to novel process: an outlook from China

During the past two decades, research on membrane and membrane-based separation process has developed rapidly in water treatment, gas separation, biomedicine, biotechnology, chemical manufacturing and separation process integration. In China, remarkable progresses on membrane preparation, process development and industrial application have been made with the burgeoning of the domestic economy. This review highlights the recent development of advanced membranes in China, such as smart membranes for molecular-recognizable separation, ion exchange membrane for chemical productions, antifouling membrane for liquid separation, high-performance gas separation membranes and the high-efficiency hybrid membrane separation process design, etc. Additionally, the applications of advanced membranes, relevant devices and process design strategy in chemical engineering related fields are discussed in detail. Finally, perspectives on the future research directions, key challenges and issues in membrane separation are concluded.

Constructing Unique Cross-Sectional Structured Mixed Matrix Membranes by Incorporating Ultrathin Microporous Nanosheets for Efficient CO2 Separation

Ultrathin microporous nanosheets denoted as Zn-tetra-(4-carboxyphenyl)porphyrin (Zn-TCPP) were synthesized and incorporated into a Pebax MH 1657 (Pebax) polymer to fabricate mixed matrix membranes (MMMs) for efficient CO₂ separation. The Zn-TCPP nanosheets with a microporous structure provide high-speed channels for fast CO₂ transport and shorten the diffusion pathways, both contributing toward high CO₂ permeability. Furthermore, scanning electron microscopy results indicate that the ultrathin Zn-TCPP nanosheets with an ultrahigh aspect ratio (>200) tend to arrange horizontally in the Pebax matrix. The obtained unique cross-sectional structure of the MMMs functions as a selective barrier, allowing repeated discrimination of gases due to the tortuous interlayer of horizontal nanosheets, thus improving the selectivity of the MMMs. In addition, the horizontally arranged microporous nanosheets were found to strongly interact with the membrane matrix and endowed the MMMs with excellent interfacial compatibility, which improved the CO₂ permeability and eliminated unselective permeation pathways. Significantly, the optimized CO₂ separation performance of the MMMs surpassed the 2008 Robeson's limit.

Block copolymer membranes based on polyetheramine and methyl-containing polyisophthalamides designed for efficient CO2 separation

A series of block copolymer membranes was designed using polyetheramine (PEA) and methyl-containing polyisophthalamides (MPA) for the separation of carbon dioxide (CO2)/methane (CH4) gas mixtures. PEA consists of abundant ethylene oxide units, which show good affinity with CO2, and MPA consists of methyl (Me) substituents, which can increase the fractional free volume of block copolymer membranes. The Me substituents were introduced into MPA via polymerization from isophthaloyl dichloride (IPC), 2,5-dimethyl-1,4-phenylenediamine (DPD), and 4,4′-bis(3-aminophenoxy)diphenyl sulfone (BADS). Therefore, the CO2 solubility and diffusivity in the membranes could be improved by tailoring the PEA/MPA mass ratio and BADS/DPD mole ratio, respectively. The membrane with a PEA/MPA mass ratio of 6/4 and a BADS/DPD mole ratio of 1/10 exhibited optimum CO2 separation performance with a CO2 permeability of 629 Barrer and CO2/CH4 selectivity of 23 at 2 × 105 Pa and 25°C.

Mixed-Matrix Membranes Containing Carbon Nanotubes Composite with Hydrogel for Efficient CO2 Separation

In this study, a carbon nanotubes composite coated with N-isopropylacrylamide hydrogel (NIPAM-CNTs) was synthesized. Mixed-matrix membranes (MMMs) were fabricated by incorporating NIPAM-CNTs composite filler into poly(ether-block-amide) (Pebax MH 1657) matrix for efficient CO₂ separation. The as-prepared NIPAM-CNTs composite filler mainly plays two roles: (i) The extraordinary smooth one-dimensional nanochannels of CNTs act as the highways to accelerate CO₂ transport through membranes, increasing CO₂ permeability; (ii) The NIPAM hydrogel layer coated on the outer walls of CNTs acts as the super water absorbent to increase water content of membranes, appealing both CO₂ permeability and CO₂/gas selectivity. MMM containing 5 wt % NIPAM-CNTs exhibited the highest CO₂ permeability of 567 barrer, CO₂/CH₄ selectivity of 35, and CO₂/N₂ selectivity of 70, transcending 2008 Robeson upper bound line. The improved CO₂ separation performance of MMMs is mainly attributed to the construction of the efficient CO₂ transport pathways by NIPAM-CNTs. Thus, MMMs incorporated with NIPAM-CNTs composite filler can be used as an excellent membrane material for efficient CO₂ separation.

Efficient CO2 capture by functionalized graphene oxide nanosheets as fillers to fabricate multi-permselective mixed matrix membranes

A novel multi-permselective mixed matrix membrane (MP-MMM) is developed by incorporating versatile fillers functionalized with ethylene oxide (EO) groups and an amine carrier into a polymer matrix. The as-prepared MP-MMMs can separate CO2 efficiently because of the simultaneous enhancement of diffusivity selectivity, solubility selectivity, and reactivity selectivity. To be specific, MP-MMMs were fabricated by incorporating polyethylene glycol- and polyethylenimine-functionalized graphene oxide nanosheets (PEG-PEI-GO) into a commercial low-cost Pebax matrix. The PEG-PEI-GO plays multiple roles in enhancing membrane performance. First, the high-aspect ratio GO nanosheets in a polymer matrix increase the length of the tortuous path of gas diffusion and generate a rigidified interface between the polymer matrix and fillers, enhancing the diffusivity selectivity. Second, PEG consisting of EO groups has excellent affinity for CO2 to enhance the solubility selectivity. Third, PEI with abundant primary, secondary, and tertiary amine groups reacts reversibly with CO2 to enhance reactivity selectivity. Thus, the as-prepared MP-MMMs exhibit excellent CO2 permeability and CO2/gas selectivity. The MP-MMM doped with 10 wt % PEG-PEI-GO displays optimal gas separation performance with a CO2 permeability of 1330 Barrer, a CO2/CH4 selectivity of 45, and a CO2/N2 selectivity of 120, surpassing the upper bound lines of the Robeson study of 2008 (1 Barrer = 10(-10) cm(3) (STP) cm(-2) s(-1) cm(-1) Hg).

Enhanced CO2 transport properties of membranes by embedding nano-porous zeolite particles into Matrimid®5218 matrix

A novel mixed matrix membrane (MMM) was fabricated by incorporating micro-sized nano-porous sodium zeolite-Y (NaY zeolite) into Matrimid®5218 matrix.