Controllable transition from finger-like pores to inter-connected pores of PLLA membranes

Chitosan particles embedded bacterial nanocellulose flat membrane for hemodialysis

The development of bio-based hemodialysis membranes continues to be a challenge. Bacterial nanocellulose (BNC) membranes show potential in hemodialysis but can hardly retain beneficial proteins. Here, chitosan particles/bacterial nanocellulose (CSP/BNC) membranes were designed to efficiently remove uremic toxins and retain beneficial proteins. First, CSPs were synthesized in situ within a BNC membrane by ionic gelation following negative pressure impregnation. Subsequently, these membranes were thoroughly characterized. Compared with the BNC membrane, the pore volume and pore size of the 3 % CSP/BNC membrane decreased by 42.2 % and 32.1 %, respectively. The increased 22.2 times of Young's modulus and 88.9 % of tensile strength in the 3 % CSP/BNC membrane confirmed enhanced mechanical property. The sieving coefficient of bovine serum albumin decreased to 0.05 ± 0.03 in the 3 % CSP/BNC membrane. Moreover, the CSP/BNC membrane exhibited good hemocompatibility and cytocompatibility. The simulated dialysis results showed that the 3 % CSP/BNC membrane exhibited high clearance of urea (16.37 %/cm2) and lysozyme (3.54 %/cm2), while efficiently retaining bovine serum albumin (98.04 %/cm2). This is the first demonstration of the construction of a BNC-based hemodialysis membrane with in situ CSP formation to effectively regulate the pore properties of the membrane, making the CSP/BNC membrane a promising candidate for hemodialysis applications.

Crystallization-driven formation poly (l-lactic acid)/poly (d-lactic acid)-polyethylene glycol-poly (l-lactic acid) small-sized microsphere structures by solvent-induced self-assembly

Improving hydrophobicity through the regulation of surface microstructures has attracted significant interest in various applications. This research successfully prepared a surface with microsphere structures using the Non-solvent induced phase separation method (NIPS). Poly(D-Lactic acid)-block-poly(ethylene glycol)-block-poly(D-Lactic acid) (PDLA-PEG-PDLA) block polymers were synthesized by ring-opening polymerization of D-Lactic acid (D-LA) using polyethylene glycol (PEG) as initiator. PLLA/PDLA-PEG-PDLA membrane with microscale microsphere morphology was fabricated using a nonsolvent-induced self-assembly method by blending the triblock copolymer with a poly(L-lactic acid) (PLLA) solution. In phase separation processes, the amphiphilic block copolymers self-assemble into micellar structures to minimize the Gibbs free energy, and the hydrophilic segments (PEG) aggregate to form the core of the micelles, while the hydrophobic segments (PDLA) are exposed on the outer corona resulting in a core-shell structure. The Stereocomplex Crystalline (SC), formed by the hydrogen bonding between PLLA and PDLA, can facilitate the transition from liquid-liquid phase separation to solid-liquid phase separation, and the PEG chain segments can enhance the formation of SC. The membrane, prepared by adjusting the copolymer content and PEG chain length, exhibited adjustable microsphere quantity, diameter, and surface roughness, enabling excellent hydrophobicity and controlled release of oil-soluble substances.

Hydrophilicity and flux properties improvement of high performance polysulfone membranes via sulfonation and blending with Poly(lactic acid)

To achieve increased flow and reduce fouling, polymeric membranes can be functionalized with hydrophilic groups such as sulfone, amines, and others. This research has aimed at the sulfonation of Polysulfone (PSU) with various agents and at varying substitution degrees to change its hydrophobic character. PSU was also blended with Poly(lactic acid) (PLA), which is a more hydrophilic polymer. The phase inversion method was used to make PSU, PLA, sulfonated PSU, and PSU/PLA blend-based membranes. Sulfonation degrees of sulfonated PSU membranes were assessed using FT-IR, mechanical characteristics of membranes were determined, and thermal properties of membranes were clarified using DSC and TGA techniques. Hydrophilic natures and membrane alterations were investigated, as well as contact angle and water uptake measures. Among three distinct sulfonation agents (trimethylsilyl chlorosulfonate (TMSCS), sulfuric acid, and chlorosulfonic acid) employed to produce a 20% sulfonation degree of polysulfone, TMSCS was chosen as having the highest sulfonation efficiency (91.5%). With increasing sulfonation degree, a drop in molecular weight was seen in all sulfonated polysulfone samples. The mechanical strength values of polysulfone after sulfonation with TMSCS rose from 35.23 MPa to 63.35 MPa, while the contact angle value decreased from 85.58° to 71°. The contact angle value reduced from 85.58° to 64.68° while the mechanical strength of the PSU and PSU/PLA (50:50) blend increased from 35.23 MPa to 39.3 MPa. Membranes were also tested for pure water flux, hydrostability, and biostability. In terms of application requirements, it was determined that sulfonated PSU-based membranes manufactured with TMSCS with a 20% sulfonation degree and PSU/PLA blend-based membranes with a 50:50 (w:w) ratio have the optimum compositions with high flux quantities.

Flexure-resistant and additive-free poly (L-lactic acid) hydrophobic membranes fabricated by slow phase separation

PLLA membranes with excellent ductility were successfully prepared by a simple solvent evaporation-induced precipitation method, without any additive. The excellent mechanical properties are mainly attributed to the interconnecting pore morphology and the plastic deformation of the pore wall during the stretching process. The interconnecting pore morphology is determined by delaying non-solvent diffusion and molecular chain pre-nucleation. It was found that the average pore size gradually decreased from 19.25 μm to 6.71 μm as the concentration of the polymer solution increased from 0.03 g/ml to 0.10 g/ml, and the elongation at break of the membrane can reach 130.8%. The crystallinity is between 33.4% and 44.5%, and the crystal form is a perfect α crystal. Membrane with interconnecting pore structure contributes to the formation of 91.2% porosity. Furthermore, the solvent evaporation-induced precipitation method can also form surfaces containing micro-nano structures which significantly improves surface hydrophobicity. The combination of high porosity and hydrophobicity makes the membrane potentially applicable to the field of oil-water separation.

Poly(lactic acid)/poly(butylene succinate) dual-layer membranes with cellulose nanowhisker for heavy metal ion separation

In this study, poly(lactic acid) (PLA)/poly(butylene succinate) (PBS) dual-layer membranes filled with 0-3 wt% cellulose nanowhisker (CNWs) were fabricated with aim to remove metal ions from wastewater. An integrated method was employed in the membrane fabrication process by combining water vapor-induced and crystallization-induced phase inversions. The membrane thickness was measured in between 11 and 13 μm, which did not pose significant flux deviation during filtration process. The 3% CNW filled membrane showed prominent and well-laminated two layers structure. Meanwhile, the increase in CNWs from 0 to 3% loadings could improve the membrane porosity (43-74%) but reducing pore size (2.45-0.54 μm). The heat resistance of neat membrane enhanced by 1% CNW but decreased with loadings of 2-3% CNWs due to flaming behavior of sulphated nanocellulose. Membrane with 3% CNW displayed the tensile strength (23.5 MPa), elongation at break (7.1%), and Young's modulus (0.75 GPa) as compared to other samples. For wastewater filtration performance, the continuous operation test showed that 3% CNW filled membrane exhibited the highest removal efficiency for both cobalt and nickel metal ions reaching to 83% and 84%, respectively. We concluded that CNWs filled dual-layer membranes have potential for future development in the removal of heavy metal ions from wastewater streams.

A Robust PVDF-Assisted Composite Membrane for Tetracycline Degradation in Emulsion and Oil-Water Separation

Tetracycline (TC) contamination in water has progressively exacerbated the environmental crisis. It is urgent to develop a feasible method to solve this pollution in water. However, polluted water often contains oil. This paper reported a glass fiber (FG)-assisted polyvinylidene fluoride (PVDF) hybrid membrane with dual functions: high TC degradation efficiency in emulsion and oil-water separation. It can meet the catalytic degradation of tetracycline in complex water. This membrane was decorated by coating the glass fiber with PVDF solution containing hydrophilic graphene oxide hybridized NH2-MIL-101(Fe) particles. Moreover, due to its strong mechanical strength enhanced by the glass fiber, it can be reused as TC degradation catalysts for dozens of times without cracking. Thanks to the hydrophobicity of PVDF and the surface pore size of MOFs, the prepared membrane showed a good oil-water separation performance. Besides, the hydrophilic graphene oxide (GO) and NH2-MIL-101(Fe) improved the membrane's anti-fouling performance, allowing it to be reused as the separation membrane. Therefore, the outstanding stability and recoverability of the membrane make it as a fantastic candidate material for large-scale removal of TC as well as oil-water separation application.

Nano architectured cues as sustainable membranes for ultrafiltration in blood hemodialysis

Membranes with zeolites are encouraging for performing blood dialysis because zeolites can eliminate uremic toxins through molecular sieving. Although the addition of various pore-gen and adsorbent in the membrane can certainly impact the membrane production along with creatinine adsorption, however, it is not directed which pore-gen along with zeolite leads to better performance. The research was aimed at reducing the adsorption of protein-bound and uremic toxins by using mordenite zeolite as an adsorbent while polyethylene glycol and cellulose acetate as a pore generating agent. Membranes were cast by a phase-inversion technique which is cheap and easy to handle as compared to the electro-spinning technique. Through this strategy, the ability to adsorb creatinine and solute rejection percentage were measured and compared against the pristine PSU, when only PEG was used as a pore-modifier and when PEG along with CA was used as a pore-modifier along with a different concentration of zeolite. The experiments revealed that PEG membranes can give a better solute rejection percentage (93%) but with a low creatinine adsorption capacity that is 7654 μg/g and low bio-compatibility (PRT 392 s, HR 0.46%). However, PEG/CA membranes give maximum creatinine adsorption that is 9643 μg/g and also better bio-compatibility (PRT 490 s, HR 0.37%) but with a low BSA rejection (72%) as compared to the pristine PSU and PEG membranes. The present study finds that the concentration of mordenite zeolite affects the membrane performance because its entrapment and large pore size of the membrane decreases solute rejection but increases creatinine uptake level along with the better bio-compatibility.

Cellulose acetate-polyvinyl alcohol blend hemodialysis membranes integrated with dialysis performance and high biocompatibility

Hemodialysis considered as therapy of end-stage renal disease (ESRD) for the separation of protein and uremic toxins based on their molecular weights using semi-permeable membranes. Cellulose Acetate (CA) hemodialysis membrane has been widely used in the biomedical field particularly for hemodialysis applications. The main issue of CA membrane is less selectivity and hemocompatibility. In this study, to enhance the filtration capability and biocompatibility of CA hemodialysis membrane modified by using Polyvinyl Alcohol (PVA) and Polyethylene Glycol (PEG) as additives. CA-PVA flat sheet membranes were cast by phase inversion method, and separation was done by dead-end filtration cell. The synthesized membranes were described in terms of chemical structure using Fourier Transform Infrared Spectroscopy (FTIR) and morphology by Scanning Electron Microscopy (SEM), Atomic Force Microscopy (AFM), pure water flux, solute permeation, and protein retention. Biocompatibility of the membranes was tested by the platelet adherence, hemolysis ratio, thrombus formation, and plasma recalcification time. SEM images exposed that the CA-PVA membrane has a uniform porous structure. 42.484 L/m² h is the maximum pure water flux obtained. The CA-PVA rejected up to 95% of bovine serum albumin (BSA). A similar membrane separated 93% of urea and 89% of creatinine. Platelet adhesion and hemolysis ratio of casted membranes were less than the pure CA membrane. Increased clotting time and less thrombus formation on the membrane's surface showed that the fabricated membrane is biocompatible. CA-PVA hemodialysis membranes are more efficient than conventional reported hemodialysis membranes. It revealed that CA-PVA is high performing biocompatible hemodialysis membrane.

Fabrication and Characterization of Novel Poly(D-lactic acid) Nanocomposite Membrane for Water Filtration Purpose

The development of membrane technology from biopolymer for water filtration has received a great deal of attention from researchers and scientists, owing to the growing awareness of environmental protection. The present investigation is aimed at producing poly(D-lactic acid) (PDLA) membranes, incorporated with nanocrystalline cellulose (NCC) and cellulose nanowhisker (CNW) at different loadings of 1 wt.% (PDNC-I, PDNW-I) and 2 wt.% (PDNC-II PDNW-II). From morphological characterization, it was evident that the nanocellulose particles induced pore formation within structure of the membrane. Furthermore, the greater surface reactivity of CNW particles facilitates in enhancing the surface wettability of membranes due to increased hydrophilicity. In addition, both thermal and mechanical properties for all nanocellulose filled membranes under investigation demonstrated significant improvement, particularly for PDNW-I-based membranes, which showed improvement in both aspects. The membrane of PDNW-I presented water permeability of 41.92 L/m²h, when applied under a pressure range of 0.1-0.5 MPa. The investigation clearly demonstrates that CNWs-filled PDLA membranes fabricated for this investigation have a very high potential to be utilized for water filtration purpose in the future.

Self-assembled membrane composed of amyloid-like proteins for efficient size-selective molecular separation and dialysis

The design and scalable construction of robust ultrathin protein membranes with tunable separation properties remain a key challenge in chemistry and materials science. Here, we report a macroscopic ultrathin protein membrane with the potential for scaled-up fabrication and excellent separation efficiency. This membrane, which is formed by fast amyloid-like lysozyme aggregation at air/water interface, has a controllable thickness that can be tuned to 30–250 nm and pores with a mean size that can be tailored from 1.8 to 3.2 nm by the protein concentration. This membrane can retain > 3 nm molecules and particles while permitting the transport of small molecules at a rate that is 1~4 orders of magnitude faster than the rate of existing materials. This membrane further exhibits excellent hemodialysis performance, especially for the removal of middle-molecular-weight uremic toxins, which is 5~6 times higher in the clearance per unit area than the typical literature values reported to date.

Membrane separation is important for a range of industrial and medical applications. Here, the authors report on the formation of self-assembled protein membranes for size selective separation and demonstrate application in the separation of dyes, nanoparticles and in hemodialysis.

Designing pH-Responsive Biodegradable Polymer Coatings for Controlled Drug Release via Vapor-Based Route

We present the design of a novel pH-responsive drug release system that is achieved by solventless encapsulation of drugs within a microporous membrane using a thin capping layer of biodegradable poly(methacrylic anhydride) (PMAH) coating. The coating was synthesized via a mild vapor polymerization process, namely, initiated chemical vapor deposition, which allowed perfect retention of the anhydride groups during deposition. The synthesized polyanhydride underwent degradation upon exposure to aqueous buffers, resulting in soluble poly(methacrylic acid). The degradation behavior of PMAH is highly pH-dependent, and the degradation rate under pH 10 is 15 times faster than that under pH 1. The release profile of a model drug rifampicin clearly exhibited two stages: the initial stage when the coatings were being degraded but the drugs were well stored and the second stage when drugs were gradually exposed to the medium and released. The drug release also showed strong pH responsiveness where the duration of the initial stage under pH 1 was more than 7 and 3 times longer than that under pH 10 and 7.4, respectively, and the release rates at pH 7.4 and 10 were significantly faster than that at pH 1. The pH-dependent degradation of the encapsulant thus enabled good preservation of drugs under low-pH environment but high drug release efficiency under neutral and alkaline environment, suggesting potential applications in site-specific drug delivery systems.

Investigation of the heat resistance, wettability and hemocompatibility of a polylactide membrane via surface crosslinking induced crystallization

Polylactide (PLA) has attracted much attention as a sustainable and environmentally friendly material.

Surface PEGylation on PLA membranes via micro-swelling and crosslinking for improved biocompatibility/hemocompatibility

A feasible and efficient strategy was developed to enable persistent PEGylation on a PLA membrane surface via micro-swelling and subsequent UV-initiated crosslinking of poly(ethylene glycol) diacrylate.