Elaboration of novel tubular ceramic membrane from inexpensive raw materials by extrusion method and its performance in microfiltration of synthetic oily wastewater treatment

Recent advancements in wastewater treatment via anaerobic fermentation process: A systematic review

This manuscript delves into the realm of wastewater treatment, with a particular emphasis on anaerobic fermentation processes, especially dark, photo, and dark-photo fermentation processes, which have not been covered and overviewed previously in the literature regarding the treatment of wastewater. Moreover, the study conducts a bibliometric analysis for the first time to elucidate the research landscape of anaerobic fermentation utilization in wastewater purification. Furthermore, microorganisms, ranging from microalgae to bacteria and fungi, emphasizing the integration of these agents for enhanced efficiency, are all discussed and compared. Various bioreactors, such as dark and photo fermentation bioreactors, including tubular photo bioreactors, are scrutinized for their design and operational intricacies. The results illustrated that using clostridium pasteurianum CH4 and Rhodopseudomonas palustris WP3-5 in a combined dark-photo fermentation process can treat wastewater to a pH of nearly 7 with over 90% COD removal. Also, integrating Chlorella sp and Activated sludge can potentially treat synthetic wastewater to COD, P, and N percentage removal rates of 99%,86%, and 79%, respectively. Finally, the paper extends to discuss the limitations and future prospects of dark-photo fermentation processes, offering insights into the road ahead for researchers and scientists.

Treatment of food processing industries wastewater using a novel Fuller's earth clay-based tubular ceramic membrane

This study investigates the feasibility of a robust, low-cost tubular microfiltration ceramic membrane fabricated using a mixture of locally available Fuller's earth clay (FEC) and solid waste material, rice husk ash (RHA), to treat effluents generated by a local dairy and palm oil industries. Fabrication of the membrane was carried out by employing the extrusion method followed by sintering at a temperature of 850 °C. Raw materials were characterized using XRD, XRF, FTIR, TGA, and differential thermal analysis (DTA). The membrane that underwent sintering exhibits a 61% porosity level, 43.29 L/m2 h bar water permeability, 0.115 μm average pore size, and relatively good corrosion resistance. Further, the effect of different operating conditions, including pressure (1.03-2.41 bar) and cross-flow rate (30-150 Lph), on the microfiltration of both the wastewaters is studied. The membrane lowered the COD levels below the discharge limit (<200 mg/L) of the Central Pollution Control of India for both wastewaters. Finally, Hermia's fouling models were used to identify the fouling mechanism concerned.

Preparation and Characterization of New and Low-Cost Ceramic Flat Membranes Based on Zeolite-Clay for the Removal of Indigo Blue Dye Molecules

Composite flat membranes were prepared using a dry uniaxial pressing process. The effect of the sintering temperature (850-950 °C) and smectite proportion (10-50 wt.%) on membrane properties, such as microstructure, mechanical strength, water permeability, and treatment performances, was explored. It was observed that increasing the sintering temperature and adding higher amounts of smectite increased the mechanical strength and shrinkage. Therefore, 850 °C was chosen as the optimum sintering temperature because the composite membranes had a very low shrinkage that did not exceed 5% with high mechanical strength, above 23 MPa. The study of smectite addition (10-50 wt.%) showed that the pore size and water permeability were significantly reduced from 0.98 to 0.75 µm and from 623 to 371 L·h-1·m-2·bar-1, respectively. Furthermore, the application of the used membranes in the treatment of indigo blue (IB) solutions exhibited an almost total turbidity removal. While the removal of color and COD decreased from 95% to 76%, respectively, they decreased from 95% to 52% when the amount of smectite increased. To verify the treated water's low toxicity, a germination test was performed. It has been shown that the total germination of linseed grains irrigated by MS10-Z90 membrane permeate was identical to that irrigated with distilled water. Finally, based on its promising properties, its excellent separation efficiency, and its low energy consumption, the MS10-Z90 (10 wt.% smectite and 90 wt.% zeolite) sintered at 850 °C could be recommended for the treatment of colored industrial wastewater.

Clarification of citrus fruit juices using microfiltration technique equipped with indigenously developed novel ceramic membrane

Microfiltration of citrus fruit juices using membrane technology is a promising method for clarification without losing their inherent properties to extend their shelf life. The present work discusses the development of a tubular ceramic microfiltration membrane and its performance in clarifying two kinds of citrus fruit juices, mandarin and sweet orange. The membrane was prepared by the extrusion method from indigenous bentonite clay, exhibited a porosity of 37% with 0.11 μm pore size, and possessed adequate flexural strength of 18 MPa. The fabricated membrane's potential was evaluated by conducting the tangential filtration of both centrifuged and enzyme-treated centrifuged fruit juices. Also, the applied pressure (68.94-344.7 kPa) and crossflow rate (110-150 Lph) were varied to study the clarified juice properties. At low operating conditions, the highest clarity of the juices was identified despite low permeate flux. The desired properties of juices, including pH, citric acid content, and total soluble solids, were unaffected by pretreatment and tangential membrane filtration, whereas the pectin content, which reduces the juice quality, was eliminated entirely. Furthermore, fouling analysis was carried out using Hermia's models, and cake filtration was identified to be dominant for both juices.

Supplementary Information

The online version contains supplementary material available at 10.1007/s13197-023-05734-y.

A New Approach to the Development of Hollow Fiber Membrane Modules for Water Treatment: Mixed Polymer Matrices

In this study, mixed matrix hollow fiber polymeric membranes were prepared using polyethersulfone (PES) and polyvinylidene fluoride (PVDF) as polymers in their composition. N-methyl-2-pyrrolidone (NMP) was used as a solvent and demineralized water with an electrical conductivity below 3 μS·cm^-1 was used as a non-solvent. A new approach to producing enhanced polymeric hollow fiber membranes based on the preparation of a simple blend PVDF/PES solution, and on the conformation of the composite membranes through the extrusion technique followed by the phase inversion process in a non-solvent bath, was applied. The investigation focused on the preparation of polymeric membranes with different polymer ratios and further assessment of the effects of these proportions on the membrane performance and in specific physical properties. The amount of PVDF ranged from 10 to 90% with 10% steps. The presence of PVDF, although it increased the membranes' plasticity, had a negative effect on the overall mechanical properties of the composite membranes. Scanning electron microscopy (SEM) results showed good dispersion of both polymers in the polymeric matrix. Furthermore, the membrane permeability showed a slight negative correlation with contact angle, suggesting that membrane hydrophilicity played an important role in membrane permeability. Finally, it was found that membranes with low ratios of PVDF/PES may have potential for water treatment applications, due to the combined advantageous properties of PES and PVDF.

Development of Ultrafiltration Kaolin Membranes over Sand and Zeolite Supports for the Treatment of Electroplating Wastewater

A high cost of high-purity materials is one of the major factors that limit the application of ceramic membranes. Consequently, the focus was shifted to using natural and abundant low-cost materials such as zeolite, clay, sand, etc. as alternatives to well-known pure metallic oxides, such as alumina, silica, zirconia and titania, which are usually used for ceramic membrane fabrication. As a contribution to this area, the development and characterization of new low-cost ultrafiltration (UF) membranes made from natural Tunisian kaolin are presented in this work. The asymmetric ceramic membranes were developed via layer-by-layer and slip-casting methods by direct coating on tubular supports previously prepared from sand and zeolite via the extrusion process. Referring to the results, it was found that the UF kaolin top layer is homogenous and exhibits good adhesion to different supports. In addition, the kaolin/sand and kaolin/zeolite membranes present an average pore diameter in the range of 4-17 nm and 28 nm, and water permeability of 491 L/h·m²·bar and 182 L/h·m²·bar, respectively. Both membranes were evaluated in their treatment of electroplating wastewater. This was done by removing oil and heavy metals using a homemade crossflow UF pilot plant operated at a temperature of 60 °C to reduce the viscosity of the effluent, and the transmembrane pressure (TMP) of 1 and 3 bar for kaolin/sand and kaolin/zeolite, respectively. Under these conditions, our membranes exhibit high permeability in the range of 306-336 L/h·m²·bar, an almost total oil and lead retention, a retention up to 96% for chemical oxygen demand (COD), 96% for copper and 94% for zinc. The overall data suggest that the developed kaolin membranes have the potential for remediation of oily industrial effluents contaminated by oil and heavy metals.

Natural and recycled materials for sustainable membrane modification: Recent trends and prospects

Despite water being critical for human survival, its uneven distribution, and exposure to countless sources of pollution make water shortages increasingly urgent. Membrane technology offers an efficient solution for alleviating the water shortage impact. The selectivity and permeability of membranes can be improved by incorporating additives of different nature and size scales. However, with the vast debate about the environmental and economic feasibility of the common nanoscale materials in water treatment applications, we can infer that there is a long way before the first industrial nanocomposite membrane is commercialized. This stumbling block has motivated the scientific community to search for alternative modification routes and/or materials with sustainable features. Herein, we present a pragmatic review merging the concept of sustainability, nanotechnology, and membrane technology through the application of natural additives (e.g., Clays, Arabic Gum, zeolite, lignin, Aquaporin), recycled additives (e.g., Biochar, fly ash), and recycled waste (e.g., Polyethylene Terephthalate, recycled polystyrene) for polymeric membrane synthesis and modification. Imparted features on polymeric membranes, induced by the presence of sustainable natural and waste-based materials, are scrutinized. In addition, the strategies harnessed to eliminate the hurdles associated with the application of these nano and micro size additives for composite membranes modification are elaborated. The expanding research efforts devoted recently to membrane sustainability and the prospects for these materials are discussed. The findings of the investigations reported in this work indicate that the application of natural and waste-based additives for composite membrane fabrication/modification is a nascent research area that deserves the attention of both research and industry.

Thin Film Composite Polyamide Reverse Osmosis Membrane Technology towards a Circular Economy

It is estimated that Reverse Osmosis (RO) desalination will produce, by 2025, more than 2,000,000 end-of-life membranes annually worldwide. This review examines the implementation of circular economy principles in RO technology through a comprehensive analysis of the RO membrane life cycle (manufacturing, usage, and end-of-life management). Future RO design should incorporate a biobased composition (biopolymers, recycled materials, and green solvents), improve the durability of the membranes (fouling and chlorine resistance), and facilitate the recyclability of the modules. Moreover, proper membrane maintenance at the usage phase, attained through the implementation of feed pre-treatment, early fouling detection, and membrane cleaning methods can help extend the service time of RO elements. Currently, end-of-life membranes are dumped in landfills, which is contrary to the waste hierarchy. This review analyses up to now developed alternative valorisation routes of end-of-life RO membranes, including reuse, direct and indirect recycling, and energy recovery, placing a special focus on emerging indirect recycling strategies. Lastly, Life Cycle Assessment is presented as a holistic methodology to evaluate the environmental and economic burdens of membrane recycling strategies. According to the European Commission's objectives set through the Green Deal, future perspectives indicate that end-of-life membrane valorisation strategies will keep gaining increasing interest in the upcoming years.

Preparation and Characterization of Low-Cost Ceramic Membrane Coated with Chitosan: Application to the Ultrafine Filtration of Cr(VI)

In this work, low-cost ceramic membranes (CMs) were prepared from ultrafine starting powders such as kaolin, clay, and starch by a dry compaction method. The ceramic membranes were sintered at different temperatures and times and were characterized by XRD, XRF, TG-DTA, SEM-EDS, N₂-BET, water absorption, compressive strength, and pure water flux. The optimal membrane, sintered at 1000 °C for 3 h, possessed water absorption of 27.27%, a compressive strength of 31.05 MPa, and pure water flux of 20.74 L/h m². Furthermore, chitosan crosslinked with glutaraldehyde was coated on the surface of the ceramic membrane by the dip coating method, and the pore size of the chitosan-coated ceramic membrane (CCCM) was 16.24 nm. Eventually, the separation performance of this membrane was assessed for the removal of chromium(VI) from aqueous solution. The ultrafine filtration of Cr(VI) was studied in the pH range of 2-7. The maximum removal of Cr(VI) was observed to be 71.25% with a pH of 3. The prepared CCCM showed good membrane properties such as mechanical stability and ultrafine structure, which have important applications for the treatment of wastewater including such heavy metals.

Treatment of oily wastewaters by highly porous whisker-constructed ceramic membranes: Separation performance and fouling models

Efficient treatment of challenging oily emulsion wastewater can alleviate water pollution to provide more chances for water reuse and resource recovery. Despite their promising application potential, conventional porous ceramic membranes have challenging bottleneck issues such as high cost and insufficient permeance. This study presents a new strategy for highly efficient treatment of not only synthetic but real oily emulsions via unexpensive whisker-constructed ceramic membranes, exhibiting exceptional permeance and less energy input. Compared with common ceramic membranes, such lower-cost mullite membranes with a novel whisker-constructed structure show higher porosity and water permeance, and better surface oleophobicity in water. Treatment performance such as permeate flux and oil rejection was explored for the oily emulsions with different properties under key operating parameters. Furthermore, classical Hermia models were used to reveal membrane fouling mechanism to well understand the microscopic interactions between emulsion droplets and membrane interface. Even for real acidic oily wastewater, such membranes also exhibit high permeance and less energy consumption, outperforming most state-of-the-art ceramic membranes. This work provides a new structure concept of highly permeably whisker-constructed porous ceramic membranes that can efficiently enable more water separation applications.

Recent Progress in Microfiltration/Ultrafiltration Membranes for Separation of Oil and Water Emulsions

Oily wastewater has become one of the leading causes of environmental pollution. A massive quantity of oily wastewater is released from industries, oil spills, and routine activities, endangering the ecosystem's sustainability. Due to the enormous negative impact, researchers put strenuous efforts into developing a sustainable solution to treat oily wastewater. Microfiltration/ultrafiltration membranes are considered an efficient solution to treat oily wastewater due to their low cost, small footprint, facile operation, and high separation efficiencies. However, membranes severely fouled during the separation process due to oil's adsorption and cake layer formation, which shortens the membranes' life. This review has critically discussed the microfiltration/ultrafiltration membrane synthesizing methods and their emulsion's separation performance. In the end, key challenges and their possible solutions are highlighted to provide future direction to synthesize next-generation membranes.

Low-cost silica based ceramic supported thin film composite hollow fiber membrane from guinea corn husk ash for efficient removal of microplastic from aqueous solution

In this study, an economic silica based ceramic hollow fiber (HF) microporous membrane was fabricated from guinea cornhusk ash (GCHA). A silica interlayer was coated to form a defect free silica membrane which serves as a support for the formation of thin film composite (TFC) ceramic hollow fiber (HF) membrane for the removal of microplastics (MPs) from aqueous solutions. Polyacrylonitrile (PAN), polyvinyl-chloride (PVC), polyvinylpyrrolidone (PVP) and polymethyl methacrylate (PMMA) are the selected MPs The effects of amine monomer concentration (0.5 wt% and 1 wt%) on the formation of poly (piperazine-amide) layer via interfacial polymerization over the GCHA ceramic support were also investigated. The morphology analysis of TFC GCHA HF membranes revealed the formation of a poly (piperazine-amide) layer with narrow pore arrangement. The pore size of TFC GCHA membrane declined with the formation of poly (piperazine-amide) layer, as evidenced from porosimetry analysis. The increase of amine concentration reduced the porosity and water flux of TFC GCHA HF membranes. During MPs filtration, 1 wt% (piperazine) based TFC GCHA membrane showed a lower transmission percentage of PVP (2.7%) and other suspended MPs also displayed lower transmission. The impact of humic acid and sodium alginate on MPs filtration and seawater pretreatment were also analyzed.

Study on Treatment of Low Concentration Oily Wastewater Using Alumina Ceramic Membranes

In this study, alumina ceramic plate microfiltration membranes (ACMs) were used for the treatment of oily wastewater with different concentrations. The permeate oil concentration of the system was basically less than 5 mg·L−1, and the oil rejection rate was up to 97.6%. The effects of raw oil concentration on permeation flux and oil rejection rate of oily wastewater were studied. The results showed that with the increase of raw oil concentration, the oil rejection rate increased slightly due to the existence of oil film on the surface of filtered ACMs. Moreover, the existence of oil film had little effect on the flux change of ceramic membranes. The results showed that the permeability of ACMs mainly depended on their own oleophobic properties. In this system, physical cleaning technology is used to remove oil droplets and particles blocked in membrane pores. The results showed that physical cleaning could significantly recover the permeation flux as well as improve the oil rejection rate. On this basis, a system is proposed as a potential technique for oily wastewater treatment.

An overview of wind energy development and policy initiatives in India

The Indian renewable energy sector has grown at a compounded annual growth rate of 15.51% in the last five years, where wind growth is about 8%. The Indian government has been adopting changes to create a safe, cheap, and sustainable energy system to fuel vigorous economic growth. The government has made significant efforts in ensuring universal access to energy, giving power to its residents. It is implementing a large-scale deployment of renewable energy, particularly solar and wind. This paper examines the country's wind sector in-depth, including the government policy, financial incentives, and accomplishments. The study goes on to discuss the prospects and problems of the wind sector, as well as solutions to overcome them to reach the estimated target of 140-150 GW by 2030. Wind power growth in the country has weakened in the last few years which may hamper the country's ambitious renewable energy targets. Wind industry is facing several hindrances ranging from discontinuation of incentives, land acquisition, DISCOM's poor health, change in bidding scheme, old wind sites, etc. Certain steps, such as repowering outdated wind farms, giving generation-based incentives, tax concessions, reassessing the country's wind potential, and constructing competitive renewable energy zones could aid in reviving the wind energy sector.

Robust zirconia ceramic membrane with exceptional performance for purifying nano-emulsion oily wastewater

While membrane-based oil-water separation has been widely explored, using conventional membranes to treat oily wastewaters remains practically challenging especially when such wastewaters contain more stable nano-sized oil droplets and are of high oil content, and harsh chemical conditions. Herein, we report a novel protocol of efficiently separating both synthetic and real oil nano-emulsions via specially designed robust zirconia membranes. The best-performing zirconia membrane, fabricated at low sintering temperature, has relatively uniform sub-100 nm pores and is underwater superoleophobic. Such zirconia membranes possess not only outstanding separation performance under long-term operation but robust structural stability at harsh conditions. At different cross-flow velocities, a combined model of intermediate pore blocking and cake filtration dominated membrane fouling behavior. Specifically, at high pH value (especially > pH_(IEP)), membrane fouling was effectively mitigated due to a dominant role of electrostatic repulsion interaction at membrane-oil interface. Compared with conventional and commercial ceramic membranes, our zirconia membrane is the first reported in literature that can effectively reject nano-sized oil droplets (∼18 nm) with over 99% rejection. Moreover, the zirconia membrane has also been challenged with real degreasing wastewater with very high oil content (∼4284 mg L^-1) and pH (∼12.4) and delivered consistently high separation performance over many operation cycles.

Recent Mitigation Strategies on Membrane Fouling for Oily Wastewater Treatment

The discharge of massive amounts of oily wastewater has become one of the major concerns among the scientific community. Membrane filtration has been one of the most used methods of treating oily wastewater due to its stability, convenience handling, and durability. However, the continuous occurrence of membrane fouling aggravates the membrane's performance efficiency. Membrane fouling can be defined as the accumulation of various materials in the pores or surface of the membrane that affect the permeate's quantity and quality. Many aspects of fouling have been reviewed, but recent methods for fouling reduction in oily wastewater have not been explored and discussed sufficiently. This review highlights the mitigation strategies to reduce membrane fouling from oily wastewater. We first review the membrane technology principle for oily wastewater treatment, followed by a discussion on different fouling mechanisms of inorganic fouling, organic fouling, biological fouling, and colloidal fouling for better understanding and prevention of membrane fouling. Recent mitigation strategies to reduce fouling caused by oily wastewater treatment are also discussed.

Recent developments in porous ceramic membranes for wastewater treatment and desalination: A review

The development of membrane technology has proved vital in providing a sustainable and affordable supply of clean water to address the ever-increasing demand. Though liquid separation applications have been still dominated by polymeric membranes, porous ceramic membranes have gained a commercial foothold in microfiltration (MF) and ultrafiltration (UF) applications due to their hydrophilic nature, lower fouling, ease of cleaning, reliable performance, robust performance with harsh feeds, relative insensitivity to temperature and pH, and stable long-term flux. The enrichment of research and development on porous ceramic membranes extends its focus into advanced membrane separation technologies. The latest emerging nanofiltration (NF) and membrane distillation (MD) applications have witnessed special interests in constructing porous membrane with hydrophilic/functional/hydrophobic properties. However, NF and MD are relatively new, and many shortcomings must be addressed to compete with their polymeric counterparts. For the last three years (2018-2020), state-of-the-art literature on porous ceramic membranes has been collected and critically reviewed. This review highlights the efficiency (permeability, selectivity, and antifouling) of hydrophilic porous ceramic membranes in a wide variety of wastewater treatment applications and hydrophobic porous ceramic membranes in membrane distillation-based desalination applications. A significant focus on pores characteristics, pore sieving phenomenon, nano functionalization, and synergic effect on fouling, the hydrophilic porous ceramic membrane has been discussed. In another part of this review, the role of surface hydrophobicity, water contact angle, liquid entry pressure (LEP), thermal properties, surface micro-roughness, etc., has been discussed for different types of hydrophobic porous ceramic membranes -(a) metal-based, (b) silica-based, (c) other ceramics. Also, this review highlights the potential benefits, drawbacks, and limitations of the porous membrane in applications. Moreover, the prospects are emphasized to overcome the challenges in the field.

Application of Capillary Polypropylene Membranes for Microfiltration of Oily Wastewaters: Experiments and Modeling

Oily wastewaters are considered as one of the most dangerous types of environmental pollution. In the present study, the microfiltration (MF) process of model emulsions and real oily wastewaters was investigated. For this purpose, capillary polypropylene (PP) membranes were used. The experiments were conducted under transmembrane pressure (TMP) and feed flow rate (VF) equal to 0.05 MPa and 0.5 m/s, respectively. It was found that the used membranes ensured a high-quality permeate with turbidity equal to about 0.4 NTU and oil concentration of 7–15 mg/L. As expected, a significant decrease in the MF process performance was noted. However, it is shown that the initial decline of permeate flux could be slightly increased by increasing the feed temperature from 25 °C to 50 °C. Furthermore, Hermia’s models were used to interpret the fouling phenomenon occurring in studied experiments. It was determined that cake formation was the dominant fouling mechanism during filtration of both synthetic and real feeds. Through detailed studies, we present different efficient methods of membrane cleaning. Results, so far, are very encouraging and may have an important impact on increasing the use of polypropylene MF membranes in oily wastewater treatments.

Study of the permeability of tubular mineral membranes: application to wastewater treatment

This research work opens up the possibility of developing tubular mineral membranes from Moroccan clay powders and their use in water permeability tests and wastewater treatment. The aim is to show the possibility of using clay as a low-cost raw material for the production of ceramic membranes with high mechanical and chemical performances. In a first step, we developed ceramic membranes by extruding a prepared plastic paste with the addition of an optimized amount of wood powder as organic matter (OM) to improve the porosity characteristics of the final products after firing. Several parameters are controlled such as the chemical and mineralogical composition of the starting clay powder, the granulometry and the final sintering temperature. The effect of sintering temperature in the range from 800 to 1000 °C, and OM addition (5, 10, 15wt%) on tubular membrane properties such as mechanical and chemical resistance, porosity and permeability were investigated. It was found that the incorporation of OM in the raw clay enhance the pore volume and the permeate flux but it was also accompanied by a decrease in mechanical strength. The membrane sintered at 1000 °C with 15wt% of OM is considered as optimized membrane and it was applied for the second stage of this work. This stage concerns the treatment of wastewater from a thermal complex located 12 km south of the city of Meknes, Morocco, through a treatment by a biological disk microstation. The filtrate obtained then undergoes tangential filtration by the membranes elaborated and optimized following the evolution of the pollution parameters. Based on physicochemical and biological analyses of wastewater after treatment by the coupled system, the membranes obtained have a good permeability and an excellent pollution removal performance.

Nanoparticles functionalized ceramic membranes: fabrication, surface modification, and performance

Membrane technologies are used intensively for desalination and wastewater treatment. Water filtration using ceramic membranes exhibited high performance compared with polymeric membranes due to various properties such as high resistance to fouling, permeability, rejection rate, and chemical stability. Recently, the performance of nanocomposite ceramic membranes was improved due to the development in nanotechnology. This article focusses on the development of porous ceramic membranes and nanomaterial functionalized ceramic membranes for water filtration applications. At the beginning, various fabrication methods of ceramic membranes were described, and the effect of surface modification techniques on the membrane intrinsic properties was reviewed. Then, the performance of nanoparticles functionalized ceramic membranes was evaluated in terms of physicochemical properties, rejection rate, and water permeability. This work can help new entrants and established researchers to become familiar with the current challenges and developments of nanoparticle-incorporated ceramic membranes for water filtration applications.

Recent Advances in the Rejection of Endocrine-Disrupting Compounds from Water Using Membrane and Membrane Bioreactor Technologies: A Review

Water is a critical resource necessary for life to be sustained, and its availability should be secured, appropriated, and easily obtainable. The continual detection of endocrine-disrupting chemicals (EDCs) (ng/L or µg/L) in water and wastewater has attracted critical concerns among the regulatory authorities and general public, due to its associated public health, ecological risks, and a threat to global water quality. Presently, there is a lack of stringent discharge standards regulating the emerging multiclass contaminants to obviate its possible undesirable impacts. The conventional treatment processes have reportedly ineffectual in eliminating the persistent EDCs pollutants, necessitating the researchers to develop alternative treatment methods. Occurrences of the EDCs and the attributed effects on humans and the environment are adequately reviewed. It indicated that comprehensive information on the recent advances in the rejection of EDCs via a novel membrane and membrane bioreactor (MBR) treatment techniques are still lacking. This paper critically studies and reports on recent advances in the membrane and MBR treatment methods for removing EDCs, fouling challenges, and its mitigation strategies. The removal mechanisms and the operating factors influencing the EDCs remediation were also examined. Membranes and MBR approaches have proven successful and viable to eliminate various EDCs contaminants.

Fabrication of Bentonite-Silica Sand/Suspended Waste Palm Leaf Composite Membrane for Water Purification

In this study, a method for fabricating tubular ceramic membranes via extrusion using economical and locally available bentonite–silica sand and waste palm leaves was developed as a tool for conducting the necessary task of purifying water polluted with oil and suspended solid materials produced via various industrial processes. The developed tubular ceramic membranes were found to be highly efficient at separating the pollutants from water. The properties of the fabricated membrane were evaluated via mechanical testing, pore size distribution analysis, and contact angle measurements. The water contact angle of the fabricated membrane was determined to be 55.5°, which indicates that the membrane surface is hydrophilic, and the average pore size was found to be 66 nm. The membrane was found to demonstrate excellent corrosion resistance under acidic as well as basic conditions, with weight losses of less than 1% in each case. The membrane surface was found to be negatively charged and it could strongly repulse the negatively charged fine bentonite particles and oil droplets suspended in the water, thereby enabling facile purification through backwashing. The obtained ceramic membranes with desirable hydrophilic properties can thus serve as good candidates for use in ultrafiltration processes.

Ceramic Microfiltration Membranes in Wastewater Treatment: Filtration Behavior, Fouling and Prevention

Nowadays, integrated microfiltration (MF) membrane systems treatment is becoming widely popular due to its feasibility, process reliability, commercial availability, modularity, relative insensitivity in case of wastewater of various industrial sources as well as raw water treatment and lower operating costs. The well thought out, designed and implemented use of membranes can decrease capital cost, reduce chemical usage, and require little maintenance. Due to their resistance to extreme operating conditions and cleaning protocols, ceramic MF membranes are gradually becoming more employed in the drinking water and wastewater treatment industries when compared with organic and polymeric membranes. Regardless of their many advantages, during continuous operation these membranes are susceptible to a fouling process that can be detrimental for successful and continuous plant operations. Chemical and microbial agents including suspended particles, organic matter particulates, microorganisms and heavy metals mainly contribute to fouling, a complex multifactorial phenomenon. Several strategies, such as chemical cleaning protocols, turbulence promoters and backwashing with air or liquids are currently used in the industry, mainly focusing around early prevention and treatment, so that the separation efficiency of MF membranes will not decrease over time. Other strategies include combining coagulation with either inorganic or organic coagulants, with membrane treatment which can potentially enhance pollutants retention and reduce membrane fouling.

Superhydrophobic graphene-coated sponge with microcavities for high efficiency oil-in-water emulsion separation

Materials for emulsion separation with low pressure, high flux and high stability are of great interest in the treatment of oily wastewater. Herein, we report a facile strategy for the fabrication of PDMS and graphene coated melamine sponge (PG-MS), which can efficiently separate oil-in-water emulsions. In PG-MS, melamine sponge (MS) provides a three-dimensional porous structure, graphene constructs hydrophobic microcavities, and PDMS enhances the hydrophobic property of the material, forming a superhydrophobic material. The PG-MS shows high flux (experimentally 10 000 L m^-2 h^-1, and the effective flux increases with the thickness of the filter layer), high separation efficiency (oil content of the filtered water ∼4.7 mg L^-1 can be discharged directly, with oil separation efficiency >99%), low pressure (applied to overcome water's gravity), and high stability (no obvious change in 20 cycles). Our study indicates that PG-MS has a wide range of applications in oil-in-water emulsion separation in industry and environmental sciences.

Experimental Study on Water Recovery from Flue Gas Using Macroporous Ceramic Membrane

In this work, a ceramic membrane tube with a pore size of 1 μm was used to conduct experimental research on moisture and waste heat recovery from flue gas. The length, inner/outer diameter, and porosity were 800 mm, 8/12 mm, and 27.2%, respectively. In the experiments, the flue gas, which was artificially prepared, flowed on the shell side of membrane module. The water coolant passed through the membrane counter-currently with the gas. The effects of flue gas flow rate, flue gas temperature, water coolant flux, and water coolant temperature on the membrane recovery performance were analyzed. The results indicated that, upon increasing the flue gas flow rate and its temperature, both the amount of recycled water and the recovered heat increased. The amount of recycled water, recycled water rate, recovered heat, and heat recovery rate all decreased as the water coolant temperature increased. When the water coolant temperature exceeded 30 °C, the amount of recycled water dropped sharply. The maximum amounts of recycled water, recovered heat, and total heat transfer coefficient were 2.93 kg/(m²·h), 3.63 kW/m², and 224.3 W/(m²·K), respectively.

Spinel-based ceramic membranes coupling solid sludge recycling with oily wastewater treatment

Highly efficient and economic treatment of wastewater sludges and wastewaters in one way is a challenging issue in the water treatment field. Herein we present a waste-to-resource strategy for rational fabrication of low-cost ceramic membranes, which simultaneously addresses the treatment of heavy metal-laden sludges and the separation of oil-in-water (O/W) emulsions. A thermal conversion mechanism is proposed for complicated reactions between simulated nickel-laden wastewater sludge and bauxite mineral. In addition to full stabilization and recycling of heavy metal wastewater sludges, rational tailoring of ceramic membrane structures can also be realized to achieve high water flux and favorable mechanical and surface properties. With rational structure design, the tailored spinel-based ceramic membranes exhibited high rejection and high flux (7473 LMH·bar^-1) simultaneously for separation of oily wastewater, outperforming other reported state-of-the-art ceramic membranes. The membrane fouling mechanism revealed the dominance of cake layer formation at low cross flow velocities, while a combined model of cake layer formation and pore blocking dominated membrane fouling at high cross-flow velocities. The proposed strategy can be potentially extended toward design of functional ceramic membranes derived from other heavy metal wastewater sludges and for other water treatment applications.

Materials and Applications for Low-Cost Ceramic Membranes

In water treatment applications, the use of ceramic membranes is associated with numerous advantages relative to polymer-based filtration systems. High-temperature stability, fouling resistance, and low maintenance requirements contribute to lower lifecycle costs in such systems. However, the high production costs of most commercially available ceramic membranes, stemming from raw materials and processing, are uneconomical for such systems in most water treatment applications. For this reason, there is a growing demand for new ceramic membranes based on low-cost raw materials and processes. The use of unrefined mineral feedstocks, clays, cement, sands, and ash as the basis for the fabrication of ceramic membranes offers a promising pathway towards the obtainment of effective filtration systems that can be economically implemented in large volumes. The design of effective ceramic filtration membranes based on low-cost raw materials and energy-efficient processes requires a balance of pore structure, mass flow, and robustness, all of which are highly dependent on the composition of materials used, the inclusion of various pore-forming and binding additives, and the thermal treatments to which membranes are subjected. In this review, we present recent developments in materials and processes for the fabrication of low-cost membranes from unrefined raw materials, including clays, zeolites, apatite, waste products, including fly ash and rice husk ash, and cement. We examine multiple aspects of materials design and address the challenges relating to their further development.