Mechanisms of chemical cleaning of ion exchange membranes: A case study of plant-scale electrodialysis for oily wastewater treatment

Identification of Fouling Occurring during Coupled Electrodialysis and Bipolar Membrane Electrodialysis Treatment for Tofu Whey Protein Recovery

Tofu whey, a by-product of tofu production, is rich in nutrients such as proteins, minerals, fats, sugars and polyphenols. In a previous work, protein recovery from tofu whey was studied by using a coupled environmental process of ED + EDBM to valorize this by-product. This process allowed protein recovery by reducing the ionic strength of tofu whey during the ED process and acidifying the proteins to their isoelectric point during EDBM. However, membrane fouling was not investigated. The current study focuses on the fouling of membranes at each step of this ED and EDBM process. Despite a reduction in the membrane conductivities and some changes in the mineral composition of the membranes, no scaling was evident after three runs of the process with the same membranes. However, it appeared that the main fouling was due to the presence of isoflavones, the main polyphenols in tofu whey. Indeed, a higher concentration was observed on the AEMs, giving them a yellow coloration, while small amounts were found in the CEMs, and there were no traces on the BPMs. The glycosylated forms of isoflavones were present in higher concentrations than the aglycone forms, probably due to their high amounts of hydroxyl groups, which can interact with the membrane matrices. In addition, the higher concentration of isoflavones on the AEMs seems to be due to a combination of electrostatic interactions, hydrogen bonding, and π-π stacking, whereas only π-π stacking and hydrogen bonds were possible with the CEMs. To the best of our knowledge, this is the first study to investigate the potential fouling of BPMs by polyphenols, report the fouling of IEMs by isoflavones and propose potential interactions.

A comprehensive review on state-of-the-art antifouling super(wetting and anti-wetting) membranes for oily wastewater treatment

One of the most dangerous types of pollution to the environment is oily wastewater, which is produced from a number of industrial sources and can cause damage to the environment, people, and creatures. To overcome this issue, membrane technology as an advanced method has been considered for treating oily wastewater due to its stability, high removal efficiency, and simplicity in scaling up. Membrane fouling, or the accumulation of oil droplets at or within the membrane pores, compromises the efficiency of membrane separation and water flux. In the last decade, the fabrication of membranes with specific wettability to reduce fouling has received much consideration. The purpose of this article is to offer a literature overview of all fabricated anti-fouling super(wetting and anti-wetting) membranes for applicable membrane processes for the separation of immiscible and emulsified oil/water mixtures. In this review, we first explain membrane fouling and discuss methods for preventing it. Afterwards, in all membrane separation processes, including pressure-driven, gravity-driven, and thermal-driven, membranes based on the form and density of oil are categorized as oil-removing or water-removing with special wettability, and then their wettability modification with different materials is particularly discussed. Finally, the prospect of anti-fouling membrane fabrication in the future is presented.

Cadmium-treatment efficiency and membrane fouling during electrodialysis of wastewater discharged from zinc smelting

Zinc smelting wastewater contains high concentrations of Cd. Here, the treatment efficiency of Cd using electrodialysis was evaluated. In addition, scale accumulation of ion-exchange membrane (IEM) was analyzed, and fouling control was studied. The results showed that spacers effectively improved the limiting current density but accelerated foulant accumulation. The Cd-treatment efficiency improved to 85.4% without a spacer. Dissolved organic carbon (DOC) and hydrophobic DOC levels in diluted water decreased by 0.65 mg L^-1 and 2.1 mg L^-1, respectively; in contrast, hydrophilic DOC level increased by 1.45 mg L^-1. Some of the hydrophobic DOC in the diluted water was converted to hydrophilic DOC and subsequently to low-molecular-weight (LMW) DOC. DOC level in the concentrated water did not change substantially, but the LMW fraction of the hydrophilic DOC increased. In the cation-exchange membrane, a material composed of calcium sulfate accumulated in the bottom layer, and hydroxides of divalent and trivalent ions accumulated on top of it. In contrast, the anion-exchange membrane was fouled by humic substances. In terms of fouling control, physical and acid cleaning of IEMs was more effective than the reversal operation.

Research on Membranes and Their Associated Processes at the Université Paris-Est Créteil: Progress Report, Perspectives, and National and International Collaborations

Research on membranes and their associated processes was initiated in 1970 at the University of Paris XII/IUT de Créteil, which became in 2010 the University Paris-Est Créteil (UPEC). This research initially focused on the development and applications of pervaporation membranes, then concerned the metrology of ion-exchange membranes, then expanded to dialysis processes using these membranes, and recently opened to composite membranes and their applications in production or purification processes. Both experimental and fundamental aspects have been developed in parallel. This evolution has been reinforced by an opening to the French and European industries, and to the international scene, especially to the Krasnodar Membrane Institute (Kuban State University-Russia) and to the Department of Chemistry, (Qassim University-Saudi Arabia). Here, we first presented the history of this research activity, then developed the main research axes carried out at UPEC over the 2012-2022 period; then, we gave the main results obtained, and finally, showed the cross contribution of the developed collaborations. We avoided a chronological presentation of these activities and grouped them by theme: composite membranes and ion-exchange membranes. For composite membranes, we have detailed three applications: highly selective lithium-ion extraction, bleach production, and water and industrial effluent treatments. For ion-exchange membranes, we focused on their characterization methods, their use in Neutralization Dialysis for brackish water demineralization, and their fouling and antifouling processes. It appears that the research activities on membranes within UPEC are very dynamic and fruitful, and benefit from scientific exchanges with our Russian partners, which contributed to the development of strong membrane activity on water treatment within Qassim University. Finally, four main perspectives of this research activity were given: the design of autonomous and energy self-sufficient processes, refinement of characterization by Electrochemical Scanning Microscopy, functional membrane separators, and green membrane preparation and use.

Stability of Ion Exchange Membranes in Electrodialysis

During electrodialysis the ion exchange membranes are affected by such factors as passage of electric current, heating, tangential flow of solution and exposure to chemical agents. It can potentially cause the degradation of ion exchange groups and of polymeric backbone, worsening the performance of the process and necessitating the replacement of the membranes. This article aims to review how the composition and the structure of ion exchange membranes change during the electrodialysis or the studies imitating it.

A Study on Biofouling and Cleaning of Anion Exchange Membranes for Reverse Electrodialysis

This study covers the modification, (bio)fouling characterization, use, and cleaning of commercial heterogeneous anion exchange membranes (AEMs) to evaluate their feasibility for reverse electrodialysis (RED) applications. A surface modification with poly (acrylic) acid resulted in an improved monovalent perm-selectivity (decreased sulfate membrane transport rate). Moreover, we evaluated the (bio)fouling potential of the membrane using sodium dodecyl sulfate (SDS), sodium dodecyl benzenesulfonate (SDBS), and Aeromonas hydrophila as model organic foulants and a biofoulant, respectively. A detailed characterization of the AEMs (water contact angle, ion exchange capacity (IEC), scanning electron microscopy (SEM), cyclic voltammetry (CV), and Fourier Transform Infrared (FTIR) spectra) was carried out, verifying that the presence of such foulants reduces IEC and the maximum current obtained by CV. However, only SDS and SDBS affected the contact angle values. Cleaning of the biofouled membranes using a sodium hypochlorite aqueous solution allows for (partially) recovering their initial properties. Furthermore, this work includes a fouling characterization using real surface and sea water matrixes, confirming the presence of several types of fouling microorganisms in natural streams. A lower adhesion of microorganisms (measured in terms of total bacteria counts) was observed for the modified membranes compared to the unmodified ones. Finally, we propose a cleaning strategy to mitigate biofouling in AEMs that could be easily applied in RED systems for an enhanced long-term process performance.

A Review on Ion-Exchange Membranes Fouling during Electrodialysis Process in Food Industry, Part 2: Influence on Transport Properties and Electrochemical Characteristics, Cleaning and Its Consequences

Ion-exchange membranes (IEMs) are increasingly used in dialysis and electrodialysis processes for the extraction, fractionation and concentration of valuable components, as well as reagent-free control of liquid media pH in the food industry. Fouling of IEMs is specific compared to that observed in the case of reverse or direct osmosis, ultrafiltration, microfiltration, and other membrane processes. This specificity is determined by the high concentration of fixed groups in IEMs, as well as by the phenomena inherent only in electromembrane processes, i.e., induced by an electric field. This review analyzes modern scientific publications on the effect of foulants (mainly typical for the dairy, wine and fruit juice industries) on the structural, transport, mass transfer, and electrochemical characteristics of cation-exchange and anion-exchange membranes. The relationship between the nature of the foulant and the structure, physicochemical, transport properties and behavior of ion-exchange membranes in an electric field is analyzed using experimental data (ion exchange capacity, water content, conductivity, diffusion permeability, limiting current density, water splitting, electroconvection, etc.) and modern mathematical models. The implications of traditional chemical cleaning are taken into account in this analysis and modern non-destructive membrane cleaning methods are discussed. Finally, challenges for the near future were identified.

Frontiers of Membrane Desalination Processes for Brackish Water Treatment: A Review

Climate change, population growth, and increased industrial activities are exacerbating freshwater scarcity and leading to increased interest in desalination of saline water. Brackish water is an attractive alternative to freshwater due to its low salinity and widespread availability in many water-scarce areas. However, partial or total desalination of brackish water is essential to reach the water quality requirements for a variety of applications. Selection of appropriate technology requires knowledge and understanding of the operational principles, capabilities, and limitations of the available desalination processes. Proper combination of feedwater technology improves the energy efficiency of desalination. In this article, we focus on pressure-driven and electro-driven membrane desalination processes. We review the principles, as well as challenges and recent improvements for reverse osmosis (RO), nanofiltration (NF), electrodialysis (ED), and membrane capacitive deionization (MCDI). RO is the dominant membrane process for large-scale desalination of brackish water with higher salinity, while ED and MCDI are energy-efficient for lower salinity ranges. Selective removal of multivalent components makes NF an excellent option for water softening. Brackish water desalination with membrane processes faces a series of challenges. Membrane fouling and scaling are the common issues associated with these processes, resulting in a reduction in their water recovery and energy efficiency. To overcome such adverse effects, many efforts have been dedicated toward development of pre-treatment steps, surface modification of membranes, use of anti-scalant, and modification of operational conditions. However, the effectiveness of these approaches depends on the fouling propensity of the feed water. In addition to the fouling and scaling, each process may face other challenges depending on their state of development and maturity. This review provides recent advances in the material, architecture, and operation of these processes that can assist in the selection and design of technologies for particular applications. The active research directions to improve the performance of these processes are also identified. The review shows that technologies that are tunable and particularly efficient for partial desalination such as ED and MCDI are increasingly competitive with traditional RO processes. Development of cost-effective ion exchange membranes with high chemical and mechanical stability can further improve the economy of desalination with electro-membrane processes and advance their future applications.

Fouling of ion exchange membranes used in the electrodialysis reversal advanced water treatment: A review

Electrodialysis self-reversal (EDR) technology has attracted in the treatment of water for domestic and industrial uses. The self-reversal consists of a frequent reversal of the direction of current between the EDR-cell electrodes to combat fouling of ion exchange membranes (IEMs). Irrespective of the EDR self-cleaning processes, the role of natural organic matter and their complexing ability with metal ions on IEMs fouling is partially understood. The objective of this review is to identify the research gaps present in the elucidation of IEM fouling routes. The common IEMs' foulants are identified, and several fouling mechanisms are briefly discussed. The effectiveness of self-cleaning mechanisms to reduce IEMs fouling is also be discussed. Dissolved organic carbon (DOC) possesses high chelation which forms metal complexes with di and trivalent cations found in water. The role of ternary complexes, e.g. M^2+/3+-DOC and membrane surface, on membrane fouling via surface bridging, are also addressed. Finally, mitigation methods of IEMs membrane fouling are also discussed.

Experimental Evaluation of Anion Exchange Membranes for the Desalination of (Waste) Water Produced after Polymer-Flooding

Electrodialysis (ED) has been recently proposed to desalinate polymer-flooding produced water (PFPW), a byproduct stream from the oil and gas industry rich in charged polymers. However, process performance is limited by fouling occurring on the ion-exchange membranes, particularly on the anionic ones (AEMs). Thus, this study aimed to correlate the properties of different AEMs with their performance while desalinating PFPW, ultimately evaluating their significance when fouling is to be minimized and operation improved. Six stacks containing different homogeneous and commercially available AEMs were employed to desalinate synthetic PFPW during 8-days ED experiments operated in reversal mode. AEMs recovered from the stacks were analyzed in terms of water uptake, ion-exchange capacity, permselectivity, and area resistance, and compared with virgin AEMs. Relatively small changes were measured for most of the parameters evaluated. For most AEMs, the water uptake and resistance increased, while the ion-exchange capacity (IEC) and permselectivity decreased during operation. Ultimately, AEMs with high area resistance were linked to the fast development of limiting current conditions in the stack, so this property turned out to be the most relevant when desalinating PFPW.

Effects of feed composition on the fouling on cation-exchange membranes desalinating polymer-flooding produced water

HYPOTHESIS

Cation exchange membranes (CEMs) are subject to fouling when utilized to desalinate wastewater from the oil and gas industry, hampering their performance. The kind and extent of the fouling are most likely dependent on the composition of the stream, which in practical applications can vary significantly.

EXPERIMENTS

Fouling experiments were performed on commercial cation exchange membranes, which were used in electrodialysis runs to desalinate solutions of varying composition. The variations included ionic strength, type of ions, amount of viscosifying polyelectrolyte (partially hydrolyzed polyacrylamide), presence of crude oil, and surfactants. Performance parameters, like electric potential and pH, were monitored during the runs, after which the membranes were recovered and analyzed.

FINDINGS

Fouling was detected on most CEMs and occurred mainly in the presence of the viscosifying polyelectrolyte. Under normal pH conditions (pH ~ 8), the polyelectrolyte fouled the concentrate side of the CEMs, as expected due to electrophoresis. However, by applying a current in the opposite direction, the polyelectrolyte layer could be removed. Precipitation occurred mostly on the opposite side of the membrane, with different morphology depending on the feed composition.

Electrodialytic Desalination of Tobacco Sheet Extract: Membrane Fouling Mechanism and Mitigation Strategies

In the papermaking industry (reconstituted tobacco), a large number of tobacco stems, dust, and fines are discharged in the wastewater. This high salinity wastewater rich in ionic constituents and nicotine is difficult to be degraded by conventional biological treatment and is a serious threat that needs to be overcome. Electrodialysis (ED) has proved a feasible technique to remove the inorganic components in the papermaking wastewater. However, the fouling in ion exchange membranes causes deterioration of membranes, which causes a decrease in the flux and an increase in the electrical resistance of the membranes. In this study, the fouling potential of the membranes was analyzed by comparing the properties of the pristine and fouled ion exchange membranes. The physical and chemical properties of the ion exchange membranes were investigated in terms of electrical resistance, water content, and ion exchange capacity, as well as studied by infrared spectroscopy (IR) spectra, scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS) analyses. The results indicated that the membrane fouling is caused by two different mechanisms. For the anion exchange membranes, the fouling is mainly caused by the charged organic anions. For the cation exchange membrane, the fouling is caused by minerals such as Ca²⁺ and Mg²⁺. These metal ions reacted with OH⁻ ions generated by water dissociation and precipitated on the membrane surface. The chemical cleaning with alkaline and acid could mitigate the fouling potential of the ion exchange membranes.

Treatment of industrial brine using capacitive deionization (CDI) towards zero liquid discharge - challenges and optimization

Thermal-based Zero Liquid Discharge (ZLD) process has been used for managing industrial brine. However, conventional thermal ZLD process is very energy intensive. In view of this, pre-concentration techniques have been applied prior to thermal process to reduce energy consumption of ZLD systems. Capacitive Deionization (CDI) is an emerging desalination technique and has yet to be extensively explored for the treatment of industrial brine especially for ZLD applications. High concentration of total dissolved solids (TDS) and high fouling potential of industrial brine are two major challenges in CDI process. This paper reviews the possible factors for optimizing CDI process in industrial brine treatment, namely, cell architectures, strategies in operation and fouling control. Cell architectures of membrane CDI (MCDI) and flow-electrode CDI (CDI) are preferred options for treating industrial brine compared with classic CDI in terms of energy consumption and fouling propensity. There are other operational strategies that could enhance the feasibility of using CDI process for ZLD application. These include reversed voltage desorption, multi-stage operation, brine recirculation and fouling control. Fouling control methods comprise pretreatment, antifouling modification, antiscalant and chemical cleaning. These methods could be integrated to optimize fouling mitigation. In addition to providing insights on feasibility of using CDI to concentrate industrial brines, this review also proposed guidelines for optimizing CDI process applied to treat industrial brines for ZLD applications.

Electrodialysis Applications in Wastewater Treatment for Environmental Protection and Resources Recovery: A Systematic Review on Progress and Perspectives

This paper presents a comprehensive review of studies on electrodialysis (ED) applications in wastewater treatment, outlining the current status and the future prospect. ED is a membrane process of separation under the action of an electric field, where ions are selectively transported across ion-exchange membranes. ED of both conventional or unconventional fashion has been tested to treat several waste or spent aqueous solutions, including effluents from various industrial processes, municipal wastewater or salt water treatment plants, and animal farms. Properties such as selectivity, high separation efficiency, and chemical-free treatment make ED methods adequate for desalination and other treatments with significant environmental benefits. ED technologies can be used in operations of concentration, dilution, desalination, regeneration, and valorisation to reclaim wastewater and recover water and/or other products, e.g., heavy metal ions, salts, acids/bases, nutrients, and organics, or electrical energy. Intense research activity has been directed towards developing enhanced or novel systems, showing that zero or minimal liquid discharge approaches can be techno-economically affordable and competitive. Despite few real plants having been installed, recent developments are opening new routes for the large-scale use of ED techniques in a plethora of treatment processes for wastewater.

An ionic covalent organic polymer toward highly selective removal of anionic organic dyes in aqueous solution

A novel ionic COP was prepared for the highly selective removal of anionic organic dyes in aqueous solution.

Effects of Alkaline Cleaning on the Conversion and Transformation of Functional Groups on Ion-Exchange Membranes in Polymer-Flooding Wastewater Treatment: Desalination Performance, Fouling Behavior, and Mechanism

The aging effects of sodium hydroxide (NaOH) on ion-exchange membranes were systematically studied, including the membrane properties, desalination performance, and fouling behaviors. After aging in NaOH solution, there were minor changes in the cation-exchange membrane (CEM) properties; however, functional groups (i.e., quaternary amines) on the anion-exchange membranes (AEMs) were converted into benzylic alcohol, alkene, and tertiary amines, respectively, by nucleophilic substitution, Hofmann elimination, and ylide formation. These degradations rendered decreased ion-exchange capacity (IEC), increased electrical resistance, lost hydrophilicity, and weakened mechanical strength. Moreover, severe deteriorations of desalination performance were observed due to the little ion-exchange ability of the degraded AEMs. The desalination rates were restored after cultivating the aged AEMs in acid solution, mainly because the tertiary amines transformed from the hydroxide form (OH-form) to the ionic chlorine form (Cl-form). The restored desalination rates indicated that the main degradation products were tertiary amines. In addition, the antifouling performance decreased in the order of aged OH-form > aged Cl-form > original AEMs due to the reduction of foulant-membrane intermolecular interactions after aging in NaOH solution. The results contribute to establishing a more comprehensive understanding of the effects of alkaline cleaning on IEMs and provide new insights into cleaning-process optimization and membrane modification.

Efficiencies and mechanisms of chemical cleaning agents for nanofiltration membranes used in produced wastewater desalination

A spiral-wound nanofiltration (NF) membrane module harvested from a full-scale produced wastewater desalination plant was examined and cleaned to explore appropriate chemical cleaning protocols. Foulant identification and cleaning efficiency and mechanisms were investigated. For total foulants, the organic components, including anionic polyacrylamide (APAM) and crude oil, accounted for a weight percentage of 86.3%, while the remaining foulants constituted the inorganic fraction, including Na, Mg, Ca, Ba, Al, Fe and Si. Short-term cleaning experiments were designed to identify effective reagents that could be used for further evaluations of their cleaning efficiencies in long-term cleaning. For citric acid and ethylenediaminetetraacetic acid tetrasodium (EDTA-4Na), the long-term cleaning efficiencies were relatively slight or even negative, while said values varied with different surfactants. Dodecyltrimethylammonium chloride (DTAC) achieved the greatest flux recovery; conversely, cetyltrimethylammonium chloride (CTAC) provided insignificant, even negative effects, on flux recovery, as well as salt rejection, of the fouled NF membranes. FTIR and zeta potential analyses of the fouled membranes indicated that all the tested surfactants were identically effective in removing the foulants from the membrane surface, but their cleaning efficiencies differed. Moreover, a strong correlation between the flux ratio (S_f) and concentration of surfactant in the permeate (C_ps) was observed. Among the tested chemical reagents, DTAC yielded the highest C_ps and the greatest flux recovery, with an S_f of 2.25. Considering this correlation and the characteristics of the fouled membranes and surfactants, it is proposed that DTAC molecules penetrated the membrane pores and removed the foulants that were attached to the pore walls.

Performance and autopsy of nanofiltration membranes at an oil-field wastewater desalination plant

In this study, the long-term operational performance of an on-site NF facility at a full-scale oil-field wastewater desalination plant was monitored. The NF facility with poor permeability due to membrane fouling enables efficient multivalent salt removal (rejections of Mg²⁺, Ca²⁺, Fe³⁺, and Al³⁺ were approximately 100%). Moreover, a comparison of the cleaning efficiencies of two on-site cleaning modes indicated that PL-007 cleaning helped to improve the effectiveness of subsequent acid cleaning in the removal of inorganic foulants. Furthermore, a spiral-wound NF membrane module harvested from the plant was unfolded and autopsied. The results showed that both anionic polyacrylamide (APAM) and crude oil were identified as the predominant organic matter on the membrane surface and collectively accounted for a substantial fraction (86.3%) in terms of dry weight. Additionally, dissolved organics with a high molecular weight were prone to accumulation on the membrane surface. Multivalent elements, including Mg, Ca, Al, Fe, and Si, were the primary inorganic species in the fouling layer. Among the inorganic elements, Si occupied a high proportion and existed in the form of SiO₂ in the fouling layer. According to the autopsy results, organic fouling combined with inorganics was responsible for the decline in the flux.

The Role of Ion Exchange Membranes in Membrane Capacitive Deionisation

Ion-exchange membranes (IEMs) are unique in combining the electrochemical properties of ion exchange resins and the permeability of a membrane. They are being used widely to treat industrial effluents, and in seawater and brackish water desalination. Membrane Capacitive Deionisation (MCDI) is an emerging, energy efficient technology for brackish water desalination in which these ion-exchange membranes act as selective gates allowing the transport of counter-ions toward carbon electrodes. This article provides a summary of recent developments in the preparation, characterization, and performance of ion exchange membranes in the MCDI field. In some parts of this review, the most relevant literature in the area of electrodialysis (ED) is also discussed to better elucidate the role of the ion exchange membranes. We conclude that more work is required to better define the desalination performance of the proposed novel materials and cell designs for MCDI in treating a wide range of feed waters. The extent of fouling, the development of cleaning strategies, and further techno-economic studies, will add value to this emerging technique.

Increase in chloride retention using anion exchange membranes electrochemically impregnated with polyaniline/sodium polystyrene sulfonate composite deposits

Ion exchange membranes are highly technologically relevant and composite deposits can be used to enhance some of their properties.

Mimicking the cell membrane: bio-inspired simultaneous functions with monovalent anion selectivity and antifouling properties of anion exchange membrane

A new bio-inspired method was applied in this study to simultaneously improve the monovalent anion selectivity and antifouling properties of anion exchange membranes (AEMs). Three-layer architecture was developed by deposition of polydopamine (PDA) and electro-deposition of N-O-sulfonic acid benzyl chitosan (NSBC). The innermost and outermost layers were PDA with different deposition time. The middle layer was prepared by NSBC. Fourier transform infrared spectroscopy and scanning electron microscopy confirmed that PDA and NSBC were successfully modified on the surfaces of AEMs. The contact angle of the membranes indicated an improved hydrophilicity of the modified membranes. A series of electrodialysis experiments in which Cl⁻/SO₄²⁻ separation was studied, demonstrating the monovalent anion selectivity of the samples. The Cl⁻/SO₄²⁻ permselectivity of the modified membranes can reach up to 2.20, higher than that of the commercial membrane (only 0.78) during 90 minutes in electrodialysis (ED). The increase value of the resistance of the membranes was also measured to evaluate the antifouling properties. Sodium dodecyl benzene sulfonate (SDBS) was used as the fouling material in the ED process and the membrane area resistance of modified membrane increase value of was only 0.08 Ωcm² 30 minutes later.