Mixed matrix membranes containing functionalized multiwalled carbon nanotubes: Mesoscale simulation and experimental approach for optimizing dispersion

Mesoscale Simulation Based on the Dynamic Mean-Field Density Functional Method on Block-Copolymeric Ionomers for Polymer Electrolyte Membranes

Block copolymers generally have peculiar morphological characteristics, such as strong phase separation. They have been actively applied to polymer electrolyte membranes for proton exchange membrane fuel cells (PEMFCs) to obtain well-defined hydrophilic regions and water channels as a proton pathway. Although molecular simulation tools are advantageous to investigate the mechanism of water channel formation based on the chemical structure and property relationships, classical molecular dynamics simulation has limitations regarding the model size and time scale, and these issues need to be addressed. In this study, we investigated the morphology of sulfonated block copolymers synthesized for PEM applications using a mesoscale simulation based on the dynamic mean-field density functional method, widely applied to investigate macroscopic systems such as polymer blends, micelles, and multi-block/grafting copolymers. Despite the similar solubility parameters of the monomers in our block-copolymer models, very different morphologies in our 3D mesoscale models were obtained. The model with sulfonated monomers, in which the number of sulfonic acid groups is twice that of the other model, showed better phase separation and water channel formation, despite the short length of its hydrophilic block. In conclusion, this unexpected behavior indicates that the role of water molecules is important in making PEM mesoscale models well-equilibrated in the mesoscale simulation, which results in the strong phase separation between hydrophilic and hydrophobic regions and the ensuing well-defined water channel. PEM synthesis supports the conclusion that using the sulfonated monomers with a high sulfonation degree (32.5 mS/cm) will be more effective than using the long hydrophilic block with a low sulfonation degree (25.2 mS/cm).

A molecular simulation study on amine-functionalized silica/polysulfone mixed matrix membrane for mixed gas separation

Polysulfone (PSF) based mixed matrix membranes (MMMs) are one of the most broadly studied polymeric materials used for CO₂/CH₄ separation. The performance of existing PSF membranes encounters a bottleneck for widespread expansion in industrial applications due to the trade-off amongst permeability and selectivity. Membrane performance has been postulated to be enhanced via functionalization of filler at different weight percentages. Nonetheless, the preparation of functionalized MMMs without defects and its empirical study that exhibits improved CO₂/CH₄ separation performance is challenging at an experimental scale that needs prior knowledge of the compatibility between the filler and polymer. Molecular simulation approaches can be used to explore the effect of functionalization on MMM's gas transport properties at an atomic level without the challenges in the experimental study, however, they have received less scrutiny to date. In addition, most of the research has focused on pure gas studies while mixed gas transport properties that reflect real separation in functionalized silica/PSF MMMs are scarcely available. In this work, a molecular simulation computational framework has been developed to investigate the structural, physical properties and gas transport behavior of amine-functionalized silica/PSF-based MMMs. The effect of varying weight percentages (i.e., 15-30 wt.%) of amine-functionalized silica and gas concentrations (i.e., 30% CH₄/CO₂, 50% CH₄/CO₂, and 70% CH₄/CO₂) on physical and gas transport characteristics in amine-functionalized silica/PSF MMMs at 308.15 K and 1 atm has been investigated. Functionalization of silica nanoparticles was found to increase the diffusion and solubility coefficients, leading to an increase in the percentage enhancement of permeability and selectivity for amine-functionalized silica/PSF MMM by 566% and 56%, respectively, compared to silica/PSF-based MMMs at optimal weight percentage of 20 wt.%. The model's permeability differed by 7.1% under mixed gas conditions. The findings of this study could help to improve real CO₂/CH₄ separation in the future design and concept of functionalized MMMs using molecular simulation and empirical modeling strategies.

A systematic review of the molecular simulation of hybrid membranes for performance enhancements and contaminant removals

Number of research on molecular simulation and design has emerged recently but there is currently a lack of review to present these studies in an organized manner to highlight the advances and feasibility. This paper aims to review the development, structural, physical properties and separation performance of hybrid membranes using molecular simulation approach. The hybrid membranes under review include ionic liquid membrane, mixed matrix membrane, and functionalized hybrid membrane for understanding of the transport mechanism of molecules through the different structures. The understanding of molecular interactions, and alteration of pore sizes and transport channels at atomistic level post incorporation of different components in hybrid membranes posing impact to the selective transport of desired molecules are also covered. Incorporation of molecular simulation of hybrid membrane in related fields such as carbon dioxide (CO₂) removal, wastewater treatment, and desalination are also reviewed. Despite the limitations of current molecular simulation methodologies, i.e., not being able to simulate the membrane operation at the actual macroscale in processing plants, it is still able to demonstrate promising results in capturing molecule behaviours of penetrants and membranes at full atomic details with acceptable separation performance accuracy. From the review, it was found that the best performing ionic liquid membrane, mixed matrix membrane and functionalized hybrid membrane can enhance the performance of pristine membrane by 4 folds, 2.9 folds and 3.3 folds, respectively. The future prospects of molecular simulation in hybrid membranes are also presented. This review could provide understanding to the current advancement of molecular simulation approach in hybrid membranes separation. This could also provide a guideline to apply molecular simulation in the related sectors.

Bionanocarbon Functional Material Characterisation and Enhancement Properties in Nonwoven Kenaf Fibre Nanocomposites

Bionanocarbon as a properties enhancement material in fibre reinforced nanobiocomposite was investigated for sustainable material applications. Currently, an extensive study using the micro size of biocarbon as filler or reinforcement materials has been done. However, poor fibre-matrix interface results in poor mechanical, physical, and thermal properties of the composite. Hence in this study, the nanoparticle of biocarbon was synthesised and applied as a functional material and properties enhancement in composite material. The bionanocarbon was prepared from an oil palm shell, an agriculture waste precursor, via a single-step activation technique. The nanocarbon filler loading was varied from 0, 1, 3, and 5% as nanoparticle properties enhancement in nonwoven kenaf fibre reinforcement in vinyl ester composite using resin transfer moulding technique. The functional properties were evaluated using TEM, particle size, zeta potential, and energy dispersion X-ray (EDX) elemental analysis. While the composite properties enhancement was evaluated using physical, mechanical, morphological, thermal, and wettability properties. The result indicated excellent nanofiller enhancement of fibre-matrix bonding that significantly improved the physical, mechanical, and thermal properties of the bionanocomposite. The SEM morphology study confirmed the uniform dispersion of the nanoparticle enhanced the fibre-matrix interaction. In this present work, the functional properties of bionanocarbon from oil palm shells (oil palm industrial waste) was incorporated in nanaobiocomposite, which significantly enhance its properties. The optimum enhancement of the bionanocomposite functional properties was obtained at 3% bionanocarbon loading. The improvement can be attributed to homogeneity and improved interfacial interaction between nanoparticles, kenaf fibre, and matrix.

A Study of the Reinforcement Effect of MWCNTs onto Polyimide Flat Sheet Membranes

Polyimides rank among the most heat-resistant polymers and find application in a variety of fields, including transportation, electronics, and membrane technology. The aim of this work is to study the structural, thermal, mechanical, and gas permeation properties of polyimide based nanocomposite membranes in flat sheet configuration. For this purpose, numerous advanced techniques such as atomic force microscopy (AFM), SEM, TEM, TGA, FT-IR, tensile strength, elongation test, and gas permeability measurements were carried out. In particular, BTDA-TDI/MDI (Ρ84) co-polyimide was used as the matrix of the studied membranes, whereas multi-wall carbon nanotubes were employed as filler material at concentrations of up to 5 wt.% All studied films were prepared by the dry-cast process resulting in non-porous films of about 30-50 μm of thickness. An optimum filler concentration of 2 wt.% was estimated. At this concentration, both thermal and mechanical properties of the prepared membranes were improved, and the highest gas permeability values were also obtained. Finally, gas permeability experiments were carried out at 25, 50, and 100 °C with seven different pure gases. The results revealed that the uniform carbon nanotubes dispersion lead to enhanced gas permeation properties.

Computational and Experimental Study on the Stability of Nanofluids

Nanofluids, which are suspensions of nanoparticles dispersed in a base fluid, have remarkable potential in a wide range of applications. However, the stability of the nanofluid has remained a challenge and a matter of concern. A lot of research, development work and reviews have been conducted on the preparation and stability of nanofluids. In this study, calculation of solubility parameter values using a molecular modelling software were performed to aid the screening of nanoparticles that are compatible with the base fluid. The solubility parameter is the numerical representation of the solvency behavior between two molecules. A molecular modelling software was used to study the solubility parameter values of nanoparticles to determine their compatibility with the base fluids. To validate the model, the computed values were compared against published literature and it was shown that the model has achieved more than 95% accuracy. The simulations were verified with experimental work with varying concentration of nanoparticles in brine solution and deionized water. Experimental results showed that zinc oxide nanoparticles demonstrated the best compatibility with the base fluid, which tally with the simulation.

Mitigation of bidirectional solute flux in forward osmosis via membrane surface coating of zwitterion functionalized carbon nanotubes

Forward osmosis (FO) has emerged as a promising membrane technology to yield high-quality reusable water from various water sources. A key challenge to be solved is the bidirectional solute flux (BSF), including reverse solute flux (RSF) and forward solute flux (FSF). Herein, zwitterion functionalized carbon nanotubes (Z-CNTs) have been coated onto a commercial thin film composite (TFC) membrane, resulting in BSF mitigation via both electrostatic repulsion forces induced by zwitterionic functional groups and steric interactions with CNTs. At a coating density of 0.97 g m^-2, a significantly reduced specific RSF was observed for multiple draw solutes, including NaCl (55.5% reduction), NH₄H₂PO₄ (83.8%), (NH₄)₂HPO₄ (74.5%), NH₄Cl (70.8%), and NH₄HCO₃ (61.9%). When a synthetic wastewater was applied as the feed to investigate membrane rejection, FSF was notably reduced by using the coated membrane with fewer pollutants leaked to the draw solution, including NH₄⁺-N (46.3% reduction), NO₂^--N (37.0%), NO₃^--N (30.3%), K⁺ (56.1%), PO₄^3--P (100%), and Mg²⁺ (100%). When fed with real wastewater, a consistent water flux was achieved during semi-continuous operation with enhanced fouling resistance. This study is among the earliest efforts to address BSF control via membrane modification, and the results will encourage further exploration of effective strategies to reduce BSF.

Preparation of thermo-responsive PNIPAAm-MWCNT membranes and evaluation of its antifouling properties in dairy wastewater

A novel MWCNT-PNIPAAm nanocomposite membrane was developed with an excellent cleaning efficiency of thermo-responsive surface. The thermo-responsive N-isopropyle acryleamide (NIPAAm) monomer was polymerized on the surface of MWCNT via free radical polymerization. The prepared MWCNT-PNIPAAm nanocomposite was characterized by FTIR, SEM and TGA analyses. Various amounts of the prepared nanocomposite were incorporated into the membrane matrix by the physical blending method. The resultant membranes showed better surface wettability and pure water flux compared to pristine Polyethersulfone (PES) membrane. Furthermore, after filtration, the COD value of dairy wastewater was reduced to around 90% for all membranes. The thermo-responsive cleaning method was employed to investigate the cleaning efficiency of MWCNT-PNIPAAm membrane for dairy wastewater. The 99.9% flux recovery ratio was obtained for MWCNT-PNIPAAm-0.05% membranes. All these results confirmed that the presence of MWCNT-PNIPAAm nanocomposite in the membrane matrix improves the membrane hydrophilicity and antifouling properties.

Carbon nanostructures for advanced nanocomposite mixed matrix membranes: a comprehensive overview

The highly progressive membrane separation technology challenges conventional separation processes such as ion exchange, distillation, precipitation, solvent extraction, and adsorption. The integration of many desired properties such as low energy consumption, high removal efficiency, affordable costs, suitable selectivity, acceptable productivity, ease of scale-up, and being environmentally friendly have made the membranes capable of being replaced with other separation technologies. Combination of membrane technology and nanoscience has revolutionized the nano-engineered materials, e.g. nanocomposites applied in advanced membrane processes. Polymer composites containing carbon nanostructures are promising choices for membrane fabrication owing to their enhanced chemistry, morphology, electromagnetic properties, and physicochemical stability. Carbon nanostructures such as carbon nanotubes (CNTs), nano graphene oxides (NGOs), and fullerenes are among the most popular nanofillers that have been successfully applied in modification of polymer membranes. Literature review shows that there is no comprehensive overview reporting the modification of mixed matrix membranes (MMMs) using carbon nanofibers, nano-activated carbons, and carbon nanospheres. The present overview focuses on the applications of carbon nanostructures mainly CNTs and NGOs in the modification of MMMs and emphasizes on the application of CNTs and NGO particles.

Effects of multiwalled carbon nanotubes on CH4 hydrate in the presence of tetra-n-butyl ammonium bromide

Hydrate formation is an important technology for gas storage and transportation. In this work, the effect of multiwalled carbon nanotubes (MWCNTs) on CH4 hydrate formation was examined by determining the phase equilibrium conditions and kinetics characteristics of a mixed system of CH4, tetra-n-butyl ammonium bromide (TBAB), and MWCNTs. The phase equilibrium was examined in the temperature range of 286.13-293.04 K and the pressure range of 0.55-6.56 MPa for various mass fractions of MWCNTs (0.004, 0.1, 0.5, and 1.0 wt%). In the CH4 + TBAB system, the presence of MWCNTs was found to shift the phase equilibrium conditions to a lower temperature by about 1 K compared with those in the absence of MWCNTs. However, the concentration of MWCNTs had little effect on the phase equilibrium conditions. When the concentration of MWCNTs was 1.0 wt%, the addition of MWCNTs reduced the induction time of hydrate formation by 79.5%. When the concentration of MWCNTs was 0.1 wt%, the addition of MWCNTs enhanced the hydrate growth rate by 61.5%. Powder X-ray diffraction patterns revealed that hydrates with orthorhombic structures (corresponding to TBAB·38H2O with 3D cages) were formed in the systems with and without MWCNTs. Moreover, peaks corresponding to MWCNTs were not observed in the patterns of the hydrates and the addition of MWCNTs had no influence on the structure and type of hydrate. Thus, MWCNTs were not incorporated into the hydrate cages.

Matrimid-JUC-62 and Matrimid-PCN-250 mixed matrix membranes displaying light-responsive gas separation and beneficial ageing characteristics for CO2/N2 separation

The performance of two generation-3 light-responsive metal-organic framework (MOF), namely JUC-62 and PCN-250, was investigated in a mixed matrix membrane (MMM) form. Both of them were incorporated inside the matrimid as the polymer matrix. Using our custom-designed membrane testing cell, it was observed that the MMMs showed up to 9% difference in CO₂ permeability between its pristine and UV-irradiated condition. This shows that the light-responsive ability of the light-responsive MOFs could still be maintained. Thus, this finding is applicable in designing a smart material. Apart from that, the MMMs also has the potential to be applied for post-combustion carbon capture. At loadings up to 15 wt%, both CO₂ permeability and CO₂/N₂ ideal selectivity could be significantly improved and surpassed the value exhibited by most of the MOF-matrimid MMM. Lastly the long term performance of the MMM was also evaluated and it was observed that both MMM could maintain their performance up to 1 month with only a slight decrease in CO₂ permeability observed for 10 wt% PCN-250-matrimid. This study then opens up the possibility to fabricate a novel anti-aging multifunctional membrane material that is applicable as a smart material and also in post combustion carbon capture applications.

Effects of nanofillers on the characteristics and performance of PEBA-based mixed matrix membranes

Mixed matrix membranes (MMMs) with superior structural and functional properties provide an interesting approach to enhance the separation properties of polymer membranes. As a matter of fact, MMMs combine the advantages of both components; polymeric continuous phase and nanoparticle dispersed phase. Generally, the separation performance of polymeric membranes suffers from an upper-performance limit. Hence, the incorporation of nanoparticles helps to overcome such limitations. Block copolymers such as poly(ether-block-amide) (PEBA) composed of immiscible soft ether segments as well as hard amide segments have been shown as excellent materials for the synthesis of membranes. Consequently, PEBA membranes have been extensively used in scientific research and industrial processes. It is thus aimed to provide an overview of PEBA MMMs. This review is especially devoted to summarizing the effects of nanoparticle loading on PEBA performance and properties such as selectivity, permeability, thermal and mechanical properties, and others. In addition, the preparation techniques of PEBA MMMs and solvent selection are discussed. This article also discusses the many types of nanoparticles incorporated into PEBA membranes. Furthermore, the future direction in PEBA MMMs research for separation processes is briefly predicted.

Chemically Cross-Linked MOF Membrane Generated from Imidazolium-Based Ionic Liquid-Decorated UiO-66 Type NMOF and Its Application toward CO2 Separation and Conversion

Carbon dioxide capture and transformation are of great importance to make cuts in greenhouse gas emissions. Nanometal-organic frameworks (NMOFs) could serve as ideal fillers for polymer membranes owing to their structural diversity and regulable microenvironment of the nanocage. Herein, a bifunctional, robust, and chemically cross-linked NMOF-based membrane was successfully constructed by the postsynthetic polymerization of imidazolium-based ionic liquid (IL)-decorated UiO-66 type nanoparticles (NPs) and the isocyanate-terminated polyurethane oligomer under mild conditions. The IL-modified MOF-polymer membranes exhibit a highly selective adsorption for CO₂ over N₂ and CH₄. In addition, the obtained membrane can also be a highly active heterogeneous catalyst for CO₂ transformation by cycloaddition with epoxide under an ambient pressure.

Effect of pristine and functionalized single- and multi-walled carbon nanotubes on CO2 separation of mixed matrix membranes based on polymers of intrinsic microporosity (PIM-1): a molecular dynamics simulation study

Molecular dynamics (MD) and grand canonical Monte Carlo (GCMC) simulations were conducted to investigate the transport properties of carbon dioxide, methane, nitrogen, and oxygen through pure and mixed matrix membranes (MMMs) based on polymers of intrinsic microporosity (PIM-1). For this purpose, first, 0.5 to 3 wt% of pristine single-walled carbon nanotube (p-SWCNT) and multi-walled carbon nanotube (p-MWCNT) were embedded into the pure PIM-1, and then for better dispersion of CNT particles into the polymer matrix and to improve the performance of the resulting MMMs, polyethylene glycol (PEG) functionalized SWCNT and MWCNT (f-SWCNT and f-MWCNT, respectively) were loaded. The characterization of the obtained MMMs was carried out by using density, glass transition temperature, X-ray pattern, and fractional free volume calculations. Comparing the obtained results with the available reported experimental data, indicate the authenticity of the applied simulation approach. The simulation results exhibit that the pristine and PEG-functionalized CNT particles improve the transport properties such as diffusivity, solubility, and permeability of the PIM-1 membranes, without sacrificing their selectivity. Also, the MMMs incorporated with 2 wt% of the functionalized CNT particles indicate better performance for the CO₂ separation from other gases. According to the calculated results, the highest permeability and diffusivity for CO₂ are observed in the [PIM-1/f-SWCNT] MMM among the other membranes which represent that the loading of the f-SWCNTs can enhance the CO₂ separation performance of PIM-1 more than other CNTs studied in this work.

Mixed-Matrix Membranes Containing Carbon Nanotubes Composite with Hydrogel for Efficient CO2 Separation

In this study, a carbon nanotubes composite coated with N-isopropylacrylamide hydrogel (NIPAM-CNTs) was synthesized. Mixed-matrix membranes (MMMs) were fabricated by incorporating NIPAM-CNTs composite filler into poly(ether-block-amide) (Pebax MH 1657) matrix for efficient CO₂ separation. The as-prepared NIPAM-CNTs composite filler mainly plays two roles: (i) The extraordinary smooth one-dimensional nanochannels of CNTs act as the highways to accelerate CO₂ transport through membranes, increasing CO₂ permeability; (ii) The NIPAM hydrogel layer coated on the outer walls of CNTs acts as the super water absorbent to increase water content of membranes, appealing both CO₂ permeability and CO₂/gas selectivity. MMM containing 5 wt % NIPAM-CNTs exhibited the highest CO₂ permeability of 567 barrer, CO₂/CH₄ selectivity of 35, and CO₂/N₂ selectivity of 70, transcending 2008 Robeson upper bound line. The improved CO₂ separation performance of MMMs is mainly attributed to the construction of the efficient CO₂ transport pathways by NIPAM-CNTs. Thus, MMMs incorporated with NIPAM-CNTs composite filler can be used as an excellent membrane material for efficient CO₂ separation.