Polymer-fluorinated silica composite hollow fiber membranes for the recovery of biogas dissolved in anaerobic effluent

Energy Application of Graphene Based Membrane: Hydrogen Separation

Hydrogen gas (H2 ) is a viable energy carrier that has the potential to replace the traditional fossil fuels and contribute to achieving zero net emissions, making it an attractive option for a hydrogen-based society. However, current H2 purification technologies are often limited by high energy consumption, and as a result, there is a growing demand for alternative techniques that offer higher H2 purity and energy efficiency. Membrane separation has emerged as a promising approach for obtaining high-purity H2 gas with low energy consumption. Nevertheless, despite years of development, commercial polymeric membranes have limited performance, prompting researchers to explore alternative materials. In this context, carbon-based membranes, specifically graphene-based nanomaterials, have gained significant attention as potential membrane materials due to their unique properties. In this review, we provide a comprehensive overview of carbon-based membranes for H2 gas separation, fabrication of the membrane, and its characterization, including their advantages and limitations. We also explore the current technological challenges and suggest insights into future research directions, highlighting potential ways to improve graphene-based membranes performance for H2 separations.

Integration of gas-liquid membrane contactors into anaerobic digestion as a promising route to reduce uncontrolled greenhouse gas (CH4/CO2) emissions

In this research, the recovery of dissolved biogas (CO2/CH4) from synthetic anaerobic effluents was studied using non-porous, polydimethylsiloxane (PDMS), hollow-fibre gas-liquid membrane contactors towards the design of a reduced carbon-footprint integrated bioprocess. As a key parameter, the gas-to-liquid (G/L) ratio (employing argon as sweep gas) was systematically varied in the range of 0.5-2.0. The results showed on a 1 m2 PDMS module that increasing the liquid (effluent) flow rate favours the CH4 transport, while a higher sweep gas flow rate is preferable for the CO2 transport over CH4. Depending on the actual biogas composition and the CO2 content of the effluent, the methane recovery could be improved up to 63 % under steady-state conditions. In general, similar tendencies were observed when another PDMS membrane module with a smaller surface area (2 500 cm2) was applied hence, in this sense, the separation behaviour seems to be independent of the membrane size.

Flat PVDF Membrane with Enhanced Hydrophobicity through Alkali Activation and Organofluorosilanisation for Dissolved Methane Recovery

A three-step surface modification consisting of activation with NaOH, functionalisation with a silica precursor and organofluorosilane mixture (FSiT), and curing was applied to a poly(vinylidene fluoride) (PVDF) membrane for the recovery of dissolved methane (D-CH4) from aqueous streams. Based on the results of a statistical experimental design, the main variables affecting the water contact angle (WCA) were the NaOH concentration and the FSiT ratio and concentration used. The maximum WCA of the modified PVDF (mPVDFmax) was >140° at a NaOH concentration of 5%, an FSiT ratio of 0.55 and an FSiT concentration of 7.2%. The presence of clusters and a lower surface porosity of mPVDF was detected by FESEM analysis. In long-term stability tests with deionised water at 21 L h−1, the WCA of the mPVDF decreased rapidly to around 105°, similar to that of pristine nmPVDF. In contrast, the WCA of the mPVDF was always higher than that of nmPVDF in long-term operation with an anaerobic effluent at 3.5 L h−1 and showed greater mechanical stability, since water breakthrough was detected only with the nmPVDF membrane. D-CH4 degassing tests showed that the increase in hydrophobicity induced by the modification procedure increased the D-CH4 removal efficiency but seemed to promote fouling.

Use of spray nozzles to recover dissolved methane from an Upflow Anaerobic Sludge Blanket (UASB) reactor effluent

Methane is a powerful greenhouse gas and a source of energy. Recovering this gas means lower greenhouse gas emission and potential reduction of energetic costs. The lack of full-scale results, the use of different methodologies to detect dissolved methane (d-CH₄) and the fact that no process to remove d-CH₄ from anaerobic effluents is energetically or economically viable at full-scale urged a different approach to the problem. To avoid methodological interference and facilitate comparison of results the Standard Test Method number D8028-17 published by ASTM International can be used to determine d-CH₄. The use of real anaerobic reactor effluent also helps results to be compared. In this study, 80 samples from a full-scale anaerobic reactor showed an average concentration of dissolved methane of 14.9 mg·L^-1, meaning an emission of 229 kg of CO₂ eq·h^-1 and an average of 113.5 kW wasted. Using spray nozzles, an alternative to the methods being researched, the average methane recovery was 11.5 mg·L^-1 of CH₄, an efficiency of 81.6%, meaning 177 kg of CO₂ eq·h^-1 emissions avoided and 87.9 kW of recoverable energy.

Hollow-Fiber Membrane Contactor for Biogas Recovery from Real Anaerobic Membrane Bioreactor Permeate

This study demonstrates the application of hollow-fiber membrane contactors (HFMCs) for the recovery of biogas from the ultrafiltration permeate of an anaerobic membrane bioreactor (AnMBR) and synthetic effluents of pure and mixed CH₄ and CO₂. The developed membrane degassing setup was coupled with a pilot-scale AnMBR fed with synthetic domestic effluent working at 25 °C. The membrane degassing unit was able to recover 93% of the total dissolved CH₄ and 83% of the dissolved CO₂ in the first two hours of permeate recirculation. The initial recovery rates were very high (0.21 mg CH₄ L⁻¹ min⁻¹ and 8.43 mg CO₂ L⁻¹ min⁻¹) and the membrane was able to achieve a degassing efficiency of 95.7% for CH₄ and 76.2% for CO₂, at a gas to liquid ratio of 1. A higher mass transfer coefficient of CH₄ was found in all experimental and theoretical evaluations compared to CO₂. This could also be confirmed from the higher transmembrane mass transport resistance to CO₂ rather than CH₄ found in this work. A strong dependency of the selective gas transport on the gas and liquid side hydrodynamics was observed. An increase in the liquid flow rate and gas flow rate favored CH₄ transport and CO₂ transport, respectively, over each component. The results confirmed the effectiveness of the collective AnMBR and membrane degassing setup for biogas recovery. Still, additional work is required to improve the membrane contactor’s performance for biogas recovery during long-term operation.

A focused review on membrane contactors for the recovery of dissolved methane from anaerobic membrane bioreactor (AnMBR) effluents

The need for a more sustainable wastewater treatment is more relevant now due to climate change. Production and reuse of methane from anaerobic treatment is one pathway. However, this is defeated by the presence of dissolved methane in the effluent and would be released to the environment, adding to the greenhouse gas emissions. This review paper provided summary and analysis of studies involved in the production of dissolved methane from AnMBR, focusing with actual methane measurement (gas and dissolved) from AnMBR with different types of wastewater. Then more focused discussion and analysis on the use of membrane-based technology or membrane contactors in the recovery of dissolved methane from AnMBR effluent are included, with its development and energy analysis. The dissolved methane removal and recovery rate of membrane contactors can be as high as 96% and 0.05 mol methane/m²/h, respectively, with very low additional energy requirement of 0.01 kWh/m³ for the recovery. Future perspectives presented focus on the long-term evaluation and modelling of membrane contactors and on the membrane modifications to improve the selectivity of membranes to methane and to limit their fouling and wetting, thus making the technology more economical for resource recovery.

Rahman M, Jaafar J. Research and Development Journey and Future Trends of Hollow Fiber Membranes for Purification Applications (1970-2020): A Bibliometric Analysis

Hollow fiber membrane (HFM) technology has received significant attention due to its broad range separation and purification applications in the industry. In the current study, we applied bibliometric analysis to evaluate the global research trends on key applications of HFMs by evaluating the global publication outputs. Results obtained from 5626 published articles (1970-2020) from the Scopus database were further manipulated using VOSviewer software through cartography analysis. The study emphasizes the performance of most influential annual publications covering mainstream journals, leading countries, institutions, leading authors and author's keywords, as well as future research trends. The study found that 62% of the global HFM publications were contributed by China, USA, Singapore, Japan and Malaysia, followed by 77 other countries. This study will stimulate the researchers by showing the future-minded research directions when they select new research areas, particularly in those related to water treatment, biomedical and gas separation applications of HFM.

State-of-the-art management technologies of dissolved methane in anaerobically-treated low-strength wastewaters: A review

The recent advancement in low temperature anaerobic processes shows a great promise for realizing low-energy-cost, sustainable mainstream wastewater treatment. However, the considerable loss of the dissolved methane from anaerobically-treated low-strength wastewater significantly compromises the energy potential of the anaerobic processes and poses an environmental risk. In this review, the promises and challenges of existing and emerging technologies for dissolved methane management are examined: its removal, recovery, and on-site reuse. It begins by describing the working principles of gas-stripping and biological oxidation for methane removal, membrane contactors and vacuum degassers for methane recovery, and on-site biological conversion of dissolved methane into electricity or value-added biochemicals as direct energy sources or energy-compensating substances. A comparative assessment of these technologies in the three categories is presented based on methane treating efficiency, energy-production potential, applicability, and scalability. Finally, current research needs and future perspectives are highlighted to advance the future development of an economically and technically sustainable methane-management technology.

Ceramic-Polymer Composite Membranes for Water and Wastewater Treatment: Bridging the Big Gap between Ceramics and Polymers

Clean water supply is an essential element for the entire sustainable human society, and the economic and technology development. Membrane filtration for water and wastewater treatments is the premier choice due to its high energy efficiency and effectiveness, where the separation is performed by passing water molecules through purposely tuned pores of membranes selectively without phase change and additional chemicals. Ceramics and polymers are two main candidate materials for membranes, where the majority has been made of polymeric materials, due to the low cost, easy processing, and tunability in pore configurations. In contrast, ceramic membranes have much better performance, extra-long service life, mechanical robustness, and high thermal and chemical stabilities, and they have also been applied in gas, petrochemical, food-beverage, and pharmaceutical industries, where most of polymeric membranes cannot perform properly. However, one of the main drawbacks of ceramic membranes is the high manufacturing cost, which is about three to five times higher than that of common polymeric types. To fill the large gap between the competing ceramic and polymeric membranes, one apparent solution is to develop a ceramic-polymer composite type. Indeed, the properly engineered ceramic-polymer composite membranes are able to integrate the advantages of both ceramic and polymeric materials together, providing improvement in membrane performance for efficient separation, raised life span and additional functionalities. In this overview, we first thoroughly examine three types of ceramic-polymer composite membranes, (i) ceramics in polymer membranes (nanocomposite membranes), (ii) thin film nanocomposite (TFN) membranes, and (iii) ceramic-supported polymer membranes. In the past decade, great progress has been made in improving the compatibility between ceramics and polymers, while the synergy between them has been among the main pursuits, especially in the development of the high performing nanocomposite membranes for water and wastewater treatment at lowered manufacturing cost. By looking into strategies to improve the compatibility among ceramic and polymeric components, we will conclude with briefing on the perspectives and challenges for the future development of the composite membranes.

Membrane Contactors for Maximizing Biomethane Recovery in Anaerobic Wastewater Treatments: Recent Efforts and Future Prospect

Increasing demand for water and energy has emphasized the significance of energy-efficient anaerobic wastewater treatment; however, anaerobic effluents still containing a large portion of the total CH4 production are discharged to the environment without being utilized as a valuable energy source. Recently, gas–liquid membrane contactors have been considered as a promising technology to recover such dissolved methane from the effluent due to their attractive characteristics such as high specific mass transfer area, no flooding at high flow rates, and low energy requirement. Nevertheless, the development and further application of membrane contactors were still not fulfilled due to their inherent issues such as membrane wetting and fouling, which lower the CH4 recovery efficiency and thus net energy production. In this perspective, the topics in membrane contactors for dissolved CH4 recovery are discussed in the following order: (1) operational principle, (2) potential as waste-to-energy conversion system, and (3) technical challenges and recent efforts to address them. Then, future efforts that should be devoted to advancing gas–liquid membrane contactors are suggested as concluding remarks.

Graphene-based Membranes for H2 Separation: Recent Progress and Future Perspective

Hydrogen (H2) is an industrial gas that has showcased its importance in several well-known processes such as ammonia, methanol and steel productions, as well as in petrochemical industries. Besides, there is a growing interest in H2 production and purification owing to the global efforts to minimize the emission of greenhouse gases. Nevertheless, H2 which is produced synthetically is expected to contain other impurities and unreacted substituents (e.g., carbon dioxide, CO2; nitrogen, N2 and methane, CH4), such that subsequent purification steps are typically required for practical applications. In this context, membrane-based separation has attracted a vast amount of interest due to its desirable advantages over conventional separation processes, such as the ease of operation, low energy consumption and small plant footprint. Efforts have also been made for the development of high-performance membranes that can overcome the limitations of conventional polymer membranes. In particular, the studies on graphene-based membranes have been actively conducted most recently, showcasing outstanding H2-separation performances. This review focuses on the recent progress and potential challenges in graphene-based membranes for H2 purification.

Preparation and Characterization of Polyphenylsulfone (PPSU) Membranes for Biogas Upgrading

Asymmetric polyphenylsulfone (PPSU) membranes were fabricated by a non-solvent induced phase inversion method. Glycerin and silica nanoparticles were added into the polymer solution to investigate their effects on the material properties and gas separation performance of prepared membranes. The morphology and structure of PPSU membranes were analyzed by scanning electron microscopy (SEM), the surface roughness of the selective layer was analyzed by atomic force microscopy (AFM), and the surface free energy was calculated based on the contact angle measurements by using various solvents. The gas separation performance of PPSU membranes was estimated by measuring the permeability of CO₂ and CH₄. The addition of glycerin as a nonsolvent into the polymer solution changed the cross-section structure from finger-like structure into sponge-like structure due to the delayed liquid-liquid demixing process, which was confirmed by SEM analysis. The incorporation of silica nanoparticles into PPSU membranes slightly increased the hydrophilicity, which was confirmed by water contact angle results. PPSU membrane fabricated from the polymer solution containing 10 wt.% glycerin showed the best CO₂/CH₄ selectivity of 3.86 and the CO₂ permeability of 1044.01 Barrer. Mixed matrix PPSU membrane containing 0.1 wt.% silica nanoparticles showed the CO₂/CH₄ selectivity of 3.16 and the CO₂ permeability of 1202.77 Barrer.

Recovery of dissolved methane from anaerobically treated food waste leachate using solvent-based membrane contactor

The difficulty of dissolved methane recovery remains a major hurdle for mainstream anaerobic wastewater treatment processes. We recently proposed solvent-based membrane contactor (SMC) for high (>90%) methane recovery over a wide temperature range and net-energy production. Here, we investigate the methane recovery efficacy of the SMC process by using an AnMBR effluent from treating food waste leachate. We observed almost identical methane transfer kinetics to the process employing foulant-free methane-saturated feed solutions, with >92% methane recoveries, showing that organic foulants have insignificant impacts on the methane transport in the SMC. We then performed two different membrane contactor experiments: direct-contact membrane-distillation (DCMD, with transmembrane water vapor flow) and SMC (no water vapor flow). From the negligible fouling observed in the SMC experiment, opposite to the DCMD, we elucidate that the absence of water vapor flow renders the SMC process intrinsically robust to membrane fouling. With the low fouling propensity of the SMC process under highly fouling environments, our study highlights the feasibility of SMC processes to enhance the energy production in mainstream anaerobic wastewater treatment processes.