The influence of sulfonated hyperbranched polyethersulfone-modified halloysite nanotubes on the compatibility and water separation performance of polyethersulfone hybrid ultrafiltration membranes

Oxidized carbide-derived carbon as a novel filler for improved antifouling characteristics and permeate flux of hybrid polyethersulfone ultrafiltration membranes

Polyethersulfone (PES) is a widely used polymer for ultrafiltration (UF) membrane fabrication. In the current study, carbide-derived carbon (CDC) oxidized by acid treatment was utilized as a filler to fabricate a novel PES composites UF membranes. The successful oxidation of CDC was validated from presence of oxygen containing functional groups and improved oxygen content, from 5.08 at.% for CDC to 26.22 at.% for oxidized CDC (OCDC). The OCDC PES UF membranes were prepared at different loadings of OCDC between 0.5 and 3.0 wt%. The membrane porosity, pore size and surface free energy found to be improved while a noticeable reduction in water contact angle was observed with OCDC loading implying the improved hydrophilicity of PES membranes. Consequently, the pure water flux found to improve from 151.6 to 569.6 (L/(m². h)) for the 3.0 wt% modified OCDC membrane (M-3) which is 3.8 folds of the bare PES membrane. The antifouling characteristics were evaluated by humic acid (HA) filtration. The results revealed a significant enhancement in HA rejection with OCDC loading, the highest rejection was 96.8% for M-3 membrane. Additionally, the adsorption capacity of OCDC modified membranes found to decrease with OCDC loading indicating improved rejection of HA from the membrane surface. Moreover, M-3 demonstrated the maximum flux recovery ratio (FRR) of 92.3%. Reusability of the fabricated membranes was evaluated by deionized water/humic acid cycling filtration. The FRR was higher than 86.7% over three cycles of pure water/HA filtration for 140 min, indicated the excellent stability and reusability of the membranes. Overall, the OCDC was an effective filler for enhancing the PES UF membranes antifouling and permeability properties.

Recent Advances on the Fabrication of Antifouling Phase-Inversion Membranes by Physical Blending Modification Method

Membrane technology is an essential tool for water treatment and biomedical applications. Despite their extensive use in these fields, polymeric-based membranes still face several challenges, including instability, low mechanical strength, and propensity to fouling. The latter point has attracted the attention of numerous teams worldwide developing antifouling materials for membranes and interfaces. A convenient method to prepare antifouling membranes is via physical blending (or simply blending), which is a one-step method that consists of mixing the main matrix polymer and the antifouling material prior to casting and film formation by a phase inversion process. This review focuses on the recent development (past 10 years) of antifouling membranes via this method and uses different phase-inversion processes including liquid-induced phase separation, vapor induced phase separation, and thermally induced phase separation. Antifouling materials used in these recent studies including polymers, metals, ceramics, and carbon-based and porous nanomaterials are also surveyed. Furthermore, the assessment of antifouling properties and performances are extensively summarized. Finally, we conclude this review with a list of technical and scientific challenges that still need to be overcome to improve the functional properties and widen the range of applications of antifouling membranes prepared by blending modification.

Fabrication of photo-Fenton self-cleaning PVDF composite membrane for highly efficient oil-in-water emulsion separation

The anti-fouling performance of membranes is an important performance in the separation of oil/water.

Manufacturing and Characterisation of Polymeric Membranes for Water Treatment and Numerical Investigation of Mechanics of Nanocomposite Membranes

In this study, polyethersulfone (PES) and polyvinylidene fluoride (PVDF) microfiltration membranes containing polyvinylpyrrolidone (PVP) with and without support layers of 130 and 150 μm thickness are manufactured using the phase inversion method and then experimentally characterised. For the characterisation of membranes, Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and pore size analysis are performed, the contact angle and water content of membranes are measured and the tensile test is applied to membranes without support layers. Using the results obtained from the tensile tests, the mechanical properties of the halloysite nanotube (HNT) and nano-silicon dioxide (nano SiO₂) reinforced nanocomposite membranes are approximately determined by the Mori–Tanaka homogenisation method without applying any further mechanical tests. Then, plain polymeric and PES and PVDF based nanocomposite membranes are modelled using the finite element method to determine the effect of the geometry of the membrane on the mechanical behaviour for fifteen different geometries. The modelled membranes compared in terms of three different criteria: equivalent stress (von Mises), displacement, and in-plane principal strain. Based on the data obtained from the characterisation part of the study and the numerical analysis, the membrane with the best performance is determined. The most appropriate shape and material for a membrane for water treatment is specified as a 1% HNT doped PVDF based elliptical membrane.

Influence of Polymer Solvents on the Properties of Halloysite-Modified Polyethersulfone Membranes Prepared by Wet Phase Inversion

Ultrafiltration polyethersulfone (PES) membranes were prepared by wet phase inversion. Commercial halloysite nanotubes (HNTs) in the quantities of 0.5 wt% vs. PES (15 wt%) were introduced into the casting solution containing the polymer and different solvents: N,N-dimethylformamide (DMF), N,N-dimethylacetamide (DMA), or 1-methyl-2-pyrrolidinone (NMP). The type of solvent influenced the membranes' morphology and topography, as well as permeability, separation characteristics, and antifouling and antibacterial properties. The membranes prepared using DMA exhibited the loosest cross-section structure with the thinnest skin and the roughest surface, while the densest and smoothest were the DMF-based membranes. The advanced contact angles were visibly lower in the case of the membranes prepared using DMF compared to the other solvents. The highest water permeability was observed for the DMA-based membranes, however, the most significant effect of the modification with HNTs was found for the NMP-based series. Regardless of the solvent, the introduction of HNTs resulted in an improvement of the separation properties of membranes. A noticeable enhancement of antifouling performance upon application of HNTs was found only in the case of DMF-based membranes. The study of the antibacterial properties showed that the increase in surface roughness had a positive effect on the inhibition of E. coli growth.

Recent Advances in the Synthesis of Nanocellulose Functionalized–Hybrid Membranes and Application in Water Quality Improvement

The increasing discharge of voluminous non or partially treated wastewaters characterized by complex contaminants poses significant ecological and health risks. Particularly, this practice impacts negatively on socio-economic, technological, industrial, and agricultural development. Therefore, effective control of water pollution is imperative. Over the past decade, membrane filtration has been established as an effective and commercially attractive technology for the separation and purification of water. The performance of membrane-based technologies relies on the intrinsic properties of the membrane barrier itself. As a result, the development of innovative techniques for the preparation of highly efficient membranes has received remarkable attention. Moreover, growing concerns related to cost-effective and greener technologies have induced the need for eco-friendly, renewable, biodegradable, and sustainable source materials for membrane fabrication. Recently, advances in nanotechnology have led to the development of new high-tech nanomaterials from natural polymers (e.g., cellulose) for the preparation of environmentally benign nanocomposite membranes. The synthesis of nanocomposite membranes using nanocelluloses (NCs) has become a prominent research field. This is attributed to the exceptional characteristics of these nanomaterials (NMs) namely; excellent and tuneable surface chemistry, high mechanical strength, low-cost, biodegradability, biocompatibility, and renewability. For this purpose, the current paper opens with a comprehensive yet concise description of the various types of NCs and their most broadly utilized production techniques. This is closely followed by a critical review of how NC substrates and their surface-modified versions affect the performance of the fabricated NC-based membranes in various filtration processes. Finally, the most recent processing technologies for the preparation of functionalized NCs-based composite membranes are discussed in detail and their hybrid characteristics relevant to membrane filtration processes are highlighted.

Combined strategy of blending and surface modification as an effective route to prepare antifouling ultrafiltration membranes

Ultrafiltration (UF) membranes blended with hydrophilic nanomaterials usually exhibit preferable overall performance including the membrane permeability and antifouling capability. However, the improvement in antifouling performance may be not outstanding due to the small amount of nanomaterial distributed near the membrane surface and the limited improvement in membrane hydrophilicity. Notably, excess addition of nanomaterials may lead to the decline in membrane permeability. In order to solve the above problem, we integrated the strategy of blending and surface modification to construct novel hybrid UF membranes. Novel nanohybrid was prepared via tannic acid (TA) coating on hydroxyapatite nanotubes (HANTs) and the subsequent grafting of zwitterionic polyethylenimine (ZPEI). The prepared nanohybrid (HANTs@TA-ZPEI) was incorporated with the polysulfone containing tertiary amine groups to fabricate hybrid membranes via the solution blending and the subsequent immersion-precipitation phase inversion process. Then the matrix was modified with zwitterions via the reaction of tertiary amine group with 1, 3-propane sultone. UF tests were conducted using the bovine serum albumin (BSA) and humic acid (HA) as the representative foulants. Results showed that both the permeability and the antifouling performance of the membranes achieved favorable promotion. Thereinto, the water flux of M-B0.4-Z membrane (pre blended with 0.4 wt% HANTs@TA-ZPEI in the casting solution and post-surface modified) exhibited 2.6 times that of the pristine membrane and the flux recovery ratio (FRR) for BSA and HA attained 93.4% and 96.1%, respectively. By the combination of blending and surface modification, both the membrane permeability and fouling resistant properties could attain remarkable promotion, which exerted the advantages of two methods and made up the deficiency of single blending method.

Fabrication of hydrophobic and high-strength packaging films based on the esterification modification of galactomannan

There is an increasing interest in substituting current packaging films with biologically-derived films without compromising mechanical properties and hydrophobicity. In this work, the esterified galactomannan (E-GM) films with good hydrophobicity, excellent oxygen barrier performance and high tensile mechanical strength were synthesized using anhydride esterification method prior to film formation. The hydrophobicity, mechanical properties, barrier properties, thermal stability and ultraviolet absorption of the prepared films were determined to fully investigate the features of galactomannan-based films. The results indicated that GM films can be successfully obtained by esterification. Compared to neat GM film, E-GM-1.5 film (acetic anhydride to GM of 1.5:1) achieved the highest degree of esterification (0.05), hydrophobicity (107°) and mechanical strength (92.0 MPa). In addition, the esterified GM films had lower toxicity for macrophages cells. The prepared E-GM films may provide more opportunities for further advancement and applications in the development of food packaging from natural resources.

Exploration of the Synergy Between 2D Nanosheets and a Non-2D Filler in Mixed Matrix Membranes for Gas Separation

Dual-filler MMMs have attracted special interests in recent years because of the possibility of producing synergetic effect. This study is aimed at exploring the underlying synergy between two-dimensional (2D) nanosheets and a non-2D filler in mixed matrix membranes for gas separation. MXene or graphene oxide (GO) as typical nanosheet filler is selected to be in pair with a non-2D filler, SiO₂ or halloysite nanotubes (HNTs), with Pebax as the polymer matrix. In this way, four pairs of binary fillers are designed and the corresponding four groups of MMMs are fabricated. By tuning the mass ratio of binary fillers, synergetic effect is found for each group of MMMs. However, the two 2D fillers found different preferential non-2D partners. GO works better with HNTs than SiO₂, while MXene prefers SiO₂ to HNTs. To be noted, GO/HNTs renders the membranes the maximum enhancement of CO₂ permeability (153%) and CO₂/N₂ selectivity (72%) compared to Pebax control membrane, while each of them as single filler only brought about very limited enhancement of CO₂ separation performance. The possible mechanisms are thoroughly discussed in terms of filler dispersion, nanosheet flexibility, and the tortuosity and connectivity of the surface diffusion pathways along nanosheets.

High-Flux, Antifouling Hydrophilized Ultrafiltration Membranes with Tunable Charge Density Combining Sulfonated Poly(ether sulfone) and Aminated Graphene Oxide Nanohybrid

In this work, a new protocol was developed for creating charge-tuned, hydrophilic hybrid ultrafiltration (UF) membranes with high flux, rejection rate, and fouling resistance. The membranes were fabricated using a combination of sulfonated poly(ether sulfone) (SPES) and aminated graphene (GO-SiO₂-NH₂) nanohybrid via the non-solvent-induced phase separation (NIPS) method. The GO-SiO₂-NH₂ nanohybrid was first synthesized using GO nanosheets and 3-aminopropyl triethoxysilane (APTES) through the covalent condensation reaction at 80 °C and was thoroughly characterized. Then, 2-8 wt% of the nanohybrid was incorporated into the matrix of SPES for the fabrication of the hybrid membranes. The resulting membranes were characterized using an electrokinetic analyzer, a contact angle goniometer, and Raman, field emission scanning electron microscopy-energy-dispersive X-ray spectrometry (FESEM-EDX), and atomic force microscopy experiments. The porosity, charge density, and surface morphology were altered, and the hybrid membranes became more hydrophilic after the incorporation of the nanohybrid. The pure water flux of the hybrid membranes systematically increased with the loading amount of the nanohybrid. The pure water flux of the hybrid membrane containing 6 wt% GO-SiO₂-NH₂ nanohybrid at a 2 bar feed pressure was 537 L m^-2 h^-1, about 3-fold that of pristine membrane (186 L m^-2 h^-1). The fouling resistance of the hybrid membranes was evaluated and confirmed using several representative foulants, including bovine serum albumin, humic acid, sodium alginate, and a synthetic solution of natural organic matter (NOM). The fabricated membranes were capable of removing more than 97% of NOM, without a compromise of their rejection rate.

Polysulfone Membranes Embedded with Halloysites Nanotubes: Preparation and Properties

In the present study, nanocomposite ultrafiltration membranes were prepared by incorporating nanotubes clay halloysite (HNTs) into polysulfone (PSF) and PSF/polyvinylpyrrolidone (PVP) dope solutions followed by membrane casting using phase inversion method. Characterization of HNTs were conducted using scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy-dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), and thermogravimetric (TGA) analysis. The pore structure, morphology, hydrophilicity and mechanical properties of the composite membranes were characterized by using SEM, water contact angle (WCA) measurements, and dynamic mechanical analysis. It was shown that the incorporation of HNTs enhanced hydrophilicity and mechanical properties of the prepared PSF membranes. Compared to the pristine PSF membrane, results show that the total porosity and pore size of PSF/HNTs composite membranes increased when HNTs loadings were more than 0.5 wt % and 1.0 wt %, respectively. These findings correlate well with changes in water flux of the prepared membranes. It was observed that HNTs were homogenously dispersed within the PSF membrane matrix at HNTs content of 0.1 to 0.5 wt % and the PSF/HNTs membranes prepared by incorporating 0.2 wt % HNTs loading possess the optimal mechanical properties in terms of elastic modulus and yield stress. In the case of the PSF/PVP matrix, the optimal mechanical properties were obtained with 0.3 wt % of HNTs because PVP enhances the HNTs distribution. Results of bovine serum albumin (BSA) filtration tests indicated that PSF/0.2 wt % HNTs membrane exhibited high BSA rejection and notable anti-fouling properties.

Investigations on the Properties and Performance of Mixed-Matrix Polyethersulfone Membranes Modified with Halloysite Nanotubes

Ultrafiltration (UF) polyethersulfone (PES) membranes were prepared by wet phase inversion method. Commercial halloysite nanotubes (HNTs) in the amount of 0.5–4 wt % vs PES (15 wt %) were introduced into the casting solution containing the polymer and N,N-dimethylformamide as a solvent. The morphology, physicochemical properties and performance of the membranes were characterized by scanning electron microscopy (SEM) and atomic force microscopy (AFM), zeta potential, porosity and contact angle analyses, as well as permeability measurements. Moreover, the antifouling properties of the membranes were evaluated during UF of a model solution of bovine serum albumin (BSA). The research revealed a positive influence of modification with HNTs on hydrophilicity, water permeability and antifouling properties of the PES membranes. The most significant improvement of permeability was obtained in case of the membrane containing 2 wt % of HNTs, whereas the highest fouling resistance was observed for 0.5 wt % HNTs content. It was found that a good dispersion of HNTs can be obtained only at loadings below 2 wt %. Based on the results a relation between severity of membrane fouling and surface roughness was proved. Moreover, an increase of the roughness of the modified membranes was found to be accompanied by an increase of isoelectric point values.