Dopamine-induced biomimetic mineralization for in situ developing antifouling hybrid membrane

Novel eco-friendly polylactic acid nanocomposite integrated membrane system for sustainable wastewater treatment: Performance evaluation and antifouling analysis

Water contamination caused by heavy metals, nutrients, and organic pollutants of varying particle sizes originating from domestic and industrial processes poses a significant global challenge. There is a growing concern, particularly regarding the presence of heavy metals in freshwater sources, as they can be toxic even at low concentrations, posing risks to human health and the environment. Currently, membrane technologies are recognized as effective and practical for treating domestic and industrial wastewater. However, these technologies are hindered by fouling issues. Furthermore, the utilization of conventional membranes leads to the accumulation of non-recyclable synthetic polymers, commonly used in their production, resulting in adverse environmental consequences. In light of our previously published studies on environmentally friendly, biodegradable polylactic acid (PLA) nanocomposite mixed matrix membranes (MMMs), we selected two top-performing PLA-based ultrafiltration nanocomposite membranes: one negatively charged (PLA-M-) and one positively charged (PLA-M+). We integrated these membranes into systems with varying arrangements to control fouling and eliminate heavy metals, organic pollutants, and nutrients from raw municipal wastewater collected by the local wastewater treatment plant in Abu Dhabi (UAE). The performance of two integrated systems (i.e., PLA-M+/PLA-M- and PLA-M-/PLA-M+) was compared in terms of permeate flux, contaminant removal efficiencies, and fouling mitigation. The PLA-M+/PLA-M- system achieved removal efficiencies of 79.6 %, 92.6 %, 88.7 %, 85.2 %, 98.9 %, 94 %, 83.3 %, and 98.3 % for chemical oxygen demand (COD), nitrate (NO3--N), phosphate (PO43--P), ammonium (NH4+-N), iron (Fe), zinc (Zn), nickel (Ni), and copper (Cu), respectively. On the other hand, the PLA-M-/PLA-M+ system recorded removal efficiencies of 85.8 %, 95.9 %, 100 %, 81.9 %, 99.3 %, 91.9 %, 72.9 %, and 98.9 % for COD, NO3--N, PO43--P, NH4+-N, Fe, Zn, Ni, and Cu, respectively. Notably, the PLA-M-/PLA-M+ system demonstrated superior antifouling resistance, making it the preferred integrated system. These findings demonstrate the potential of eco-friendly PLA nanocomposite UF-MMMs as a promising alternative to petroleum-based polymeric membranes for efficient and sustainable wastewater treatment.

In situ reaction enabled surface segregation toward dual-heterogeneous antifouling membranes for oil-water separation

Fabricating membranes with superior antifouling property and long-term high performance is in great demand for efficient oil-water separation. Herein, we reported a reaction enabled surface segregation method for antifouling membrane fabrication, in which the pre-synthesized fluorinated ternary copolymer Pluronic F127 was coordinated with Ti4+ as segregation additive in the membrane casting bath. Additionally, tannic acid was utilized to enhance the self-assembly of the copolymer in the coagulation bath, and freshly-biomineralized TiO2 was anchored into the membrane surface through hydrogen bond. A hydrogel layer was constructed onto the membrane surface with synergistically tailored heterogeneous chemical composition and heterogeneous geometrical roughness. The dual-heterogeneous membrane exhibited hydrophilic and underwater superoleophobic features, resulting in high water flux (621.7 L m-2 h-1) at low operation pressure of 0.05 MPa and an excellent antifouling property (only 4.8% flux decline during 24-hour filtration). In situ reaction enabled surface segregation method will accelerate the development of antifouling membranes for oil-in-water emulsion separation.

Phase inverted hydrophobic polyethersulfone/iron oxide-oleylamine ultrafiltration membranes for efficient water-in-oil emulsion separation

Exploration and transportation of oil offshore can result in oil spills that cause a wide range of adverse environmental consequences and destroy aquatic life. Membrane technology outperformed the conventional procedures for oil emulsion separation due to its improved performance, reduced cost, removal capacity, and greater eco-friendly. In this study, a hydrophobic iron oxide-oleylamine (Fe-Ol) nanohybrid was synthesized and incorporated into polyethersulfone (PES) to prepare novel PES/Fe-Ol hydrophobic ultrafiltration (UF) mixed matrix membranes (MMMs). Several characterization techniques were performed to characterize the synthesized nanohybrid and fabricated membranes, including scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), Fourier transform-infrared spectroscopy (FT-IR), X-ray diffraction (XRD), thermal gravimetric analysis (TGA), contact angle, and zeta potential. The membranes' performance was assessed using a surfactant-stabilized (SS) water-in-hexane emulsion as a feed and a dead-end vacuum filtration setup. The incorporation of the nanohybrid enhanced the hydrophobicity, porosity, and thermal stability of the composite membranes. At 1.5 wt% Fe-Ol nanohybrid, the modified PES/Fe-Ol MMM membranes reported high water rejection efficiency of 97.4% and 1020.4 LMH filtrate flux. The re-usability and antifouling properties of the membrane were examined over five filtration cycles, demonstrating its great potential for use in water-in-oil separation.

Photothermal and Concus Finn capillary assisted superhydrophobic fibrous network enabling instant viscous oil transport for crude oil cleanup

Rapid and effective removal of highly viscous oil spills from the sea remains a great challenge globally. Superhydrophobic materials are attractive candidates for handling oil spills, but they are restrained to recover oils with low viscosity exclusively. Herein, we report a novel polypyrrole wrapped superhydrophobic fibrous network using cross-shaped polyester fibers as starting blocks. The polypyrrole coating enables the absorbent to convert light to heat, ensuring that the viscosity of heavy oils in the proximity can be easily controlled. In the meanwhile, the special structure of the starting fibers initiates Concus Finn (CFin) capillary allowing instant oil transport in the network. When the absorbent is exposed to light oils (0-500 mPa.s), the oils can be transported instantly via CFin capillary. Interestingly, under synergistic effect of light-to-heat conversion and CFin capillary, a drawing-sticking crude oil strip (10⁵ mPa.s) is sucked instantly against gravity by the absorbent. The absorbent is successfully applied to efficiently separate both oil/water mixtures and oil/water emulsions (efficiency > 99%). Such absorbent can absorb 62.99-74.23 g/g light oils on average and up to 123.3 g/g crude oil under 0-2 sun illumination, holding a huge potential in managing oil spills.

In Situ Grown Nanohydroxyapatite Hybridized Graphene Oxide: Enhancing the Strength and Bioactivity of Polymer Scaffolds

Graphene oxide (GO) and nanohydroxyapatite (nHA) are usually used for improving the strength and bioactivity of polymer scaffolds. However, due to the nano-aggregation effect, these applications often face the problems of uneven dispersion and poor interface bonding. In this work, their hybrids (GO@nHA) were constructed by combining chemical modification and in situ growth methods, realizing the perfect combination of nHA and GO. First, the functionalization of GO was realized through oxidative self-polymerization of dopamine (DA), and the product was denoted GO@DA. Furthermore, the in situ growth of nHA on GO@DA was induced by hydrothermal reactions to prepare GO@nHA hybrids. Then, the obtained hybrid was added to the polymer matrix, and a composite scaffold was prepared through a selective laser sintering process. The results demonstrated that with the addition of GO@DA and GO@nHA, the ultimate strength was increased to 16.8 and 18.6 MPa, respectively, which is 66 and 84% higher than the 10.1 MPa of the polylactic acid (PLA) scaffold. In addition, composite scaffolds exhibited good biomineralization ability in vitro and also promoted the adhesion and proliferation of MG63 cells.

Superhydrophilic polyethersulfone (PES) membranes with high scale inhibition properties obtained through bionic mineralization and RTIPS

Reverse thermally induced separation (RTIPS) was used to obtain a separation membrane with a better internal structure for a higher water flux and a surface that could easily form a hydration layer. In comparison to the traditional modification method, this work focused on the aspect that the internal structure obtained by changing the membrane-making method provided easier adhesion conditions for the dopamine/TiO₂ hybrid nanoparticles (DA/TiO₂ HNPs) obtained by biomimetic mineralization. It provided a basis for exploring the variation in adhesion with the water bath temperature and the amount of titanium added through the study of turbidity point, SEM images, water contact angle, thermogravimetric test, EDX, AFM, XPS, FTIR and other test results. The SEM images proved that the membrane obtained through the RTIPS method had a porous surface and spongy internal structure, furthermore, additional polymers were adsorbed. Use of EDX demonstrated that biomimetic mineralization prevented the production of agglomerated titanium dioxide. XPS and FTIR spectra confirmed the introduction and immobilization of HNP aggregation. Moreover, a decrease in the surface roughness and water contact angle further suggested an improvement in the hydrophilicity of the modified membrane. The introduction of HNP at a higher water bath temperature helped increase the water flux up to ten times, moreover, the oil-water separation efficiency could still reach over 99.50%. Lastly, a cycle test of the modified membrane under the optimal conditions helped confirm that the membrane forming conditions at this time could provide a better environment for the formation of the hydrophilic layer, which was conducive to the recycling of the separation membrane. In summary, more fixed more hydrophilic particles could be obtained through the RTIPS method based on biomimetic mineralization to prevent the accumulation of titanium dioxide, thus helping improve permeability and anti-fouling of the membrane.

Fabrication of photo-Fenton self-cleaning PVDF composite membrane for highly efficient oil-in-water emulsion separation

The anti-fouling performance of membranes is an important performance in the separation of oil/water.

A modified membrane filtration-ultraviolet photocatalytic system for the removal of trace sulfadiazine in drinking water (No. CHEM77354R1)

In this paper, the membrane filtration-photocatalytic coupling process was used to explore the mechanism and removal effect of trace concentrations of sulfadiazine (SD) in drinking water. First, 8 kinds of ultrafiltration membranes were successfully prepared, and their performance was verified by scanning electron microscopy and measurement of the contact angle, membrane pure water flux, porosity and average pore size. The results showed that the best-performing membranes were the PVDF-PP-TiO₂-DA (dopamine) (PPT₁D)- and PVDF-PP-TiO₂-FeCl₃ (PPT₂Fe)-modified ultrafiltration membranes, in which TiO₂ was modified with DA and FeCl₃, forming the cooperation of TiO₂/DA and TiO₂/Fe³⁺, with removal rates of 91.4% and 92.6% and quasi-first-order rates of 0.0216 min-1 and 0.0214 min-1. At the same time, the effects of the two types of membrane, UV light and water quality characteristics on the removal performance of the membrane filtration-photocatalytic system were discussed. Among them, the PPT₁D membrane was more suitable than the other membranes for the degradation of weakly alkaline water containing SD (pH = 7.5), except when NO₃^- was present, and the water quality characteristics had a significant inhibitory effect on the removal effect. The PPT₂Fe membrane was more suitable for the degradation of acidic water containing SD (pH = 3). Additionally, the water quality characteristics had an obvious inhibitory effect on the removal effect, and the accuracy of the water distribution experimental results was verified by using an actual body of water. In the end, the reaction mechanism of the filtration-photocatalytic system was proposed, and it was found that OH played an indispensable role in the removal of SD.

Bioinspired superwetting fibrous skin with hierarchical roughness for efficient oily water separation

Developing superwetting membranes with interconnected pore and multi-scale roughness for efficient oily water separation is significant but challenging owing to the limitations of low water flux and membrane fouling. Herein, we report a scalable method to develop superwetting membranes with superhydrophilicity and underwater superoleophobicity for oily water separation. This novel approach, composed of electrospinning/electrospraying of polyacrylonitrile (PAN), was to fabricate rough sphere membrane substrate, followed by in-situ polymerization of dopamine/polyethyleneimine (DA/PEI) to positively charge the fiber skin and then subsequent immersed into the negatively charged Ludox solution to construct rough membrane surface via electrostatic attraction. Benefiting from the rough sphere surface of the fibrous skin layer, the resultant membrane displayed micro/nanostructured surfaces with intriguing in-air superhydrophilicity of 0° and underwater superoleophobicity of 166° as well as robust oil-proof pressure of 83.55 kPa. As a proof-of-concept, the resultant membrane achieved high water flux and oil rejection efficiency as well as fantastic durability and antifouling performance toward the separation of highly emulsified oily water. The integration of electrospinning/electrospraying with bioinspired method is also expected to fabricate superwetting sphere surface membrane with interconnected pores for other selective separation applications.

Mussel-Inspired Approach to Constructing Dual Network Coated Layered Clay for Enhanced Barrier and Antibacterial Properties of Poly(vinyl alcohol) Nanocomposites

Inspired by complexation and mussel adhesion of catechol groups in tannic acid (TA), organophilic layered double hydroxides (LDHs@TA-Ti) were synthesized by forming a one-pot assembled TA-titanium (Ti) dual network coating on the surface of layered clay for the first time. LDHs@TA-Ti/poly(vinyl alcohol) (PVA) nanocomposites were prepared by the solution casting method. The results show that TA-Ti(IV) and TiO2 coordination compounds are simultaneously formed due to hydrolysis of titanium tetrachloride and complexation of TA in aqueous solution. Upon TA-Ti coatings onto the surface of LDHs, the antibacterial rate of LDHs@TA-Ti is up to 99.98%. Corresponding LDHs@TA-Ti/PVA nanocomposites also show outstanding antibacterial properties. Compared with pure PVA, LDHs@TA-Ti/PVA nanocomposites show a 40.9% increase in tensile strength, a 17.5% increase in elongation at break, a 35.9% decrease in oxygen permeability and a 26.0% decrease in water vapor permeability when adding 1 wt % LDHs@TA-Ti. UV transmittance (at 300 nm) of LDHs@TA-Ti/PVA nanocomposites decrease by 99.4% when the content of LDHs@TA-Ti reaches 3 wt %. These results indicate that PVA matrix incorporated with LDHs@TA-Ti could be used as a potential active packaging material to extend the shelf life of food products.

One-pot route to synthesize HNTs@PVDF membrane for rapid and effective separation of emulsion-oil and dyes from waste water

Water-purification membranes with high water flux, excellent recycling ability, good anti-fouling property, wide range for different oil/water emulsions separation, and strong water-soluble dyes removal ability are highly desirable for water purification but still a challenge to be realized. In this work, we show a simple method to address this challenge, in which halloysite nanotubes (HNTs) have been decorated on the poly (vinylidene fluoride) (PVDF) membrane surface through one-pot method via the aid of KH550 and dopamine. The HNTs@PVDF composite membrane exhibits superhydrophilic and under-water superoleophobic performance. In addition, our membrane can separate wide oil/water emulsions (including surfactant-stabilized and surfactant-free emulsions) from wastewater with high efficiency (>99.65%), outstanding recycle ability with good flux recovery rate (FRR > 95%) and good anti-fouling performance (the underwater oil contact angle (OCA) is 155.8 ± 1.8° with low oil adhesion) and high water flux (7994 ± 150 L m^-2 h^-1). Interestingly, our membrane also removes different water-soluble dyes (e.g., Congo red, methylene blue, and rhodamine B) from waste water by simply filtering. Those outstanding properties make our membrane hold great potential applications in real-world water purification and environmental protection.

Constructing Antifouling Hybrid Membranes with Hierarchical Hybrid Nanoparticles for Oil-in-Water Emulsion Separation

The development of antifouling membranes plays a vital role in the widespread application of membrane technology, and the hybridization strategy has attracted a significant amount of attention for antifouling applications. In this work, TA/PEI@TiO₂ hierarchical hybrid nanoparticles (TPTi HHNs) are first synthesized through a simple strategy combining the multiple catechol chemistries of phenolic tannic acid (TA) with the biomimetic mineralization chemistry of titania. The TPTi HHNs are used as nanofillers to prepare PVDF/TPTi hybrid membranes. The TPTi HHNs endow the membrane with higher porosity, hierarchical roughness, greater hydrophilicity, and underwater superoleophobicity. Upon TPTi HHN loading, the PVDF/TPTi hybrid membranes exhibit enhanced antifouling performance. The flux recovery ratio can reach 92% when utilized to separate oil-in-water emulsion. Even being applied to the three-cycle filtration of oil-in-water emulsion with much higher concentration, the PVDF/TPTi membrane can still maintain a high flux recovery ratio about 85%. This study will provide a facial polyphenol-based platform to fabricate antifouling hybrid nanofillers and antifouling hybrid membranes with promising applications in oil/water separation.

PVA and CS cross-linking combined with in situ chimeric SiO2 nanoparticle adhesion to enhance the hydrophilicity and antibacterial properties of PTFE flat membranes

Herein, a new hydrophilic and antibacterial polytetrafluoroethylene (PTFE) flat MF membrane was fabricated via a low-cost and simple preparation method in which chitosan (CS) was crosslinked with poly(vinyl alcohol) (PVA) using epichlorohydrin (ECH) as a cross-linker followed by in situ chimeric SiO₂ nanoparticle adhesion. The surface of the modified membrane had decreased C and F contents, and a large number of hydrophilic groups appeared. The treated membrane had good hydrophilicity and antibacterial properties. Moreover, the PTFE-modified membrane had high separation efficiency and antifouling property for oil-in-water emulsions. Finally, the hydrophilic stability of the PTFE membrane was studied by subjecting it to continuous water rinsing and soaking in solutions of different pH values. The present study demonstrates that this modified membrane has potential practical applications in industrial wastewater recovery.

Herein, a new hydrophilic and antibacterial PTFE flat MF membrane was fabricated via a low-cost and simple preparation method in which CS was crosslinked with PVA using ECH as a cross-linker followed by in situ chimeric SiO₂ nanoparticle adhesion.

Development of in situ synthesized Y-based nanoparticle/polyethersulfone adsorptive membranes by adjusting the composition of the coagulation bath for enhanced removal of fluoride

The composition of coagulation bath significantly altered the membrane structure, composition and adsorption performance for defluoridation by affecting the phase inversion kinetics.

Asymmetric Aerogel Membranes with Ultrafast Water Permeation for the Separation of Oil-in-Water Emulsion

Owing to highly porous and low density attributes, aerogels have been actively utilized in catalysis and adsorption processes, but their great potential in filtration requires exploitation. In this study, an asymmetric aerogel membrane is fabricated via one-pot hydrothermal reaction-induced self-cross-linking of poly(vinyl alcohol) (PVA), which exhibits ultrafast permeation for the separation of oil-in-water emulsion. Meanwhile, carbon nanotubes are added to improve the mechanical strength of the aerogel membranes. The self-cross-linking of PVA forms the supporting layer, and the exchange of water and vapor at the interface of PVA solution and air generates the separating layer as well as abundant hydroxyl groups on the membrane surface. The density, porosity, pore size, and wettability of the aerogel membrane can be tuned by the PVA concentration. Owing to high porosity (>95%) and suitable pore size (<85 nm), the aerogel membrane exhibits high rejection (99.0%) for surfactant-stabilized oil-in-water emulsion with an ultrahigh permeation flux of 135.5 × 10³ L m^-2 h^-1 bar^-1 under gravity-driven flow, which is 2 orders of magnitude higher than commercial filtration membranes with similar rejection. Meanwhile, the aerogel membrane exhibits superhydrophilicity, superoleophobicity underwater, and excellent antifouling properties for various surfactant-stabilized oil-in-water emulsions, as indicated by the fact that the flux recovery ratio maintains more than 93% after five cycles of the filtration experiment. The findings in this study may offer a novel idea to fabricate high-throughput filtration membranes.