On the long-term pH stability of polyelectrolyte multilayer nanofiltration membranes

Advanced Oxidation Processes Coupled to Nanofiltration Membranes with Catalytic Fe0 Nanoparticles in Symmetric and Asymmetric Polyelectrolyte Multilayers

The in situ synthesis of Fe⁰ particles using poly-(acrylic acid) (PAA) is an effective tool for fabricating catalytic membranes relevant to advanced oxidation processes (AOPs). Through their synthesis in polyelectrolyte multilayer-based nanofiltration membranes, it becomes possible to reject and degrade organic micropollutants simultaneously. In this work, we compare two approaches, where Fe⁰ nanoparticles are synthesized in or on symmetric multilayers and asymmetric multilayers. For the membrane with symmetric multilayers (4.0 bilayers of poly (diallyldimethylammonium chloride) (PDADMAC)/PAA), the in situ synthesized Fe⁰ increased its permeability from 1.77 L/m²/h/bar to 17.67 L/m²/h/bar when three Fe²⁺ binding/reducing cycles were conducted. Likely, the low chemical stability of this polyelectrolyte multilayer allows it to become damaged through the relatively harsh synthesis. However, when the in situ synthesis of Fe⁰ was performed on top of asymmetric multilayers, which consist of 7.0 bilayers of the very chemically stable combination of PDADMAC and poly(styrene sulfonate) (PSS), coated with PDADMAC/PAA multilayers, the negative effect of the Fe⁰ in situ synthesized can be mitigated, and the permeability only increased from 1.96 L/m²/h/bar to 2.38 L/m²/h/bar with three Fe²⁺ binding/reducing cycles. The obtained membranes with asymmetric polyelectrolyte multilayers exhibited an excellent naproxen treatment efficiency, with over 80% naproxen rejection on the permeate side and 25% naproxen removal on the feed solution side after 1 h. This work demonstrates the potential of especially asymmetric polyelectrolyte multilayers to be effectively combined with AOPs for the treatment of micropollutants (MPs).

Progress towards Stable and High-Performance Polyelectrolyte Multilayer Nanofiltration Membranes for Future Wastewater Treatment Applications

The increasing demand for nanofiltration processes in drinking water treatment, industrial separation and wastewater treatment processes has highlighted several shortcomings of current state-of-the-art thin film composite (TFC NF) membranes, including limitations in chemical resistance, fouling resistance and selectivity. Polyelectrolyte multilayer (PEM) membranes provide a viable, industrially applicable alternative, providing significant improvements in these limitations. Laboratory experiments using artificial feedwaters have demonstrated selectivity an order of magnitude higher than polyamide NF, significantly higher fouling resistance and excellent chemical resistance (e.g., 200,000 ppmh chlorine resistance and stability over the 0-14 pH range). This review provides a brief overview of the various parameters that can be modified during the layer-by-layer procedure to determine and fine-tune the properties of the resulting NF membrane. The different parameters that can be adjusted during the layer-by-layer process are presented, which are used to optimize the properties of the resulting nanofiltration membrane. Substantial progress in PEM membrane development is presented, particularly selectivity improvements, of which the most promising route seems to be asymmetric PEM NF membranes, offering a breakthrough in active layer thickness and organic/salt selectivity: an average of 98% micropollutant rejection coupled with a NaCl rejection below 15%. Advantages for wastewater treatment are highlighted, including high selectivity, fouling resistance, chemical stability and a wide range of cleaning methods. Additionally, disadvantages of the current PEM NF membranes are also outlined; while these may impede their use in some industrial wastewater applications, they are largely not restrictive. The effect of realistic feeds (wastewaters and challenging surface waters) on PEM NF membrane performance is also presented: pilot studies conducted for up to 12 months show stable rejection values and no significant irreversible fouling. We close our review by identifying research areas where further studies are needed to facilitate the adoption of this notable technology.

Addressing Specific (Poly)ion Effects for Layer-by-Layer Membranes

Layer-by-layer (LbL) assembly of the alternating adsorption of oppositely charged polyions is an extensively studied method to produce nanofiltration membranes. In this work, the concept of chaotropicity of the polycation and its counterion is introduced in the LbL field. In general, the more chaotropic a polyion, the lower its effective charge, charge availability, and hydrophilicity. Here, this is researched for the well-known PDADMAC (polydiallyldimethylammonium chloride) and PAH (poly(allylamine) hydrochloride), and the synthesized PAMA (polyallylmultimethylammonium), with two different counterions (I^- and Cl^-). Higher chaotropicity (PDADMAC > PAMA-I > PAMA-Cl > PAH) translates into a reduced charge availability and a more pronounced extrinsic charge compensation, resulting in more mass adsorption and a higher pure water permeability. PAMA-containing membranes show the most interesting results in the series. Due to its molecular structure, the chaotropicity of this polycation perfectly lies between PDADMAC and PAH. Overall, the chaotropicity of PAMA membranes allows for the formation of the right balance between extrinsic and intrinsic charge compensation with PSS. Moreover, modifying the nature of the counterions of PAMA (I^- or Cl^-) allows to tune the density of the multilayer and results in lower size exclusion abilities with PAMA-I compared to PAMA-Cl (higher MWCO and lower MgSO₄ retention). In general, the contextualization of the polyion interaction within the specific (poly)ion effects expands the understanding of the influence of the charge density of polycations without ignoring the chemical nature of the functional groups in their monomer units.

Dealcoholization of Unfiltered and Filtered Lager Beer by Hollow Fiber Polyelectrolyte Multilayer Nanofiltration Membranes-The Effect of Ion Rejection

Membrane-based beverage dealcoholization is a successful process for producing low- and non-alcoholic beer and represents a fast-growing industry. Polyamide NF and RO membranes are commonly applied for this process. Polyelectrolyte multilayer (PEM) NF membranes are emerging as industrially relevant species, and their unique properties (usually hollow fiber geometry, high and tunable selectivity, low fouling) underlines the importance of testing them in the food industry as well. To test PEM NF membranes for beer dealcoholization at a small pilot scale, we dealcoholized filtered and unfiltered lager beer with the tightest available commercial polyelectrolyte multilayer NF membrane (NX Filtration dNF40), which has a MWCO = 400 Da, which is quite high for these purposes. Dealcoholization is possible with a reasonable flux (10 L/m²h) at low pressures (5-8.6 bar) with a real extract loss of 15-18% and an alcohol passage of ~100%. Inorganic salt passage is high (which is typical for PEM NF membranes), which greatly affected beer flavor. During the dealcoholization process, the membrane underwent changes which substantially increased its salt rejection values (MgSO₄ passage decreased fourfold) while permeance loss was minimal (less than 10%). According to our sensory evaluation, the process yielded an acceptable tasting beer which could be greatly enhanced by the addition of the lost salts and glycerol.

Polyelectrolyte Complexes as Desiccants: Thirsty Saloplastics

Desiccants or drying agents are used extensively to remove water from liquids and gases. Many organic reactions, from the laboratory to the industrial scale, are sensitive to even trace amounts of water. A new class of desiccants made from complexed polyelectrolytes, PECs, is described here, exploiting the affinity of charged polymer repeat units for water. The enthalpy of hydration of dry PECs was used for the first time as a quantitative measure of PEC water affinity. Several combinations of positive, Pol+, and negative, Pol-, polymers were used to prepare PECs. All of these displayed significant exothermic (favorable) enthalpies of hydration, measured at room temperature using solution calorimetry. A PEC made from poly(diallyldimethylammonium) and poly(styrene sulfonate) was extruded into convenient shapes. This PEC was used to dry three common solvents, acetonitrile, tetrahydrofuran, and toluene, representing a range of polarities. Added water was radiolabeled with tritium to provide accurate and sensitive detection of residual water after treatment. This PEC was almost as efficient as the comparison desiccants, molecular sieve 3A and calcium sulfate, after 3 days of static drying but could be regenerated at a lower temperature (120 °C) and shed far fewer dust particles.

Spectro-kinetic investigations on the release mechanism of lysozyme from layer-by-layer reservoirs

The investigations of protein adsorption and release on interfaces aid in the elucidation of the protein-surface interaction mechanism, which has several applications in the biomedical area. The spectro-kinetic and morphological analysis of the release of lysozyme (Lyz) from chitosan/polystyrene sulphonate (CHI/PSS) multilayer immobilized at pHs 10.6, 8.8 and 5.0 shows that the extent of release strongly depends on the pH of Lyz loading and the ionic strength of the desorbing solution. When compared to pH 8.8, the release for pH 10.6 achieves equilibrium more rapidly. At loading pH 10.6, the release is surface-mediated, at pH 8.8, it is both surface- and bulk-mediated, while at pH 5.0 it is bulk mediated with minimal release. Lyz released for loading pH 10.6 retains its native secondary structure. Kinetic fitting suggests that high loading pH 8.8-10.6 and high release ionic strength (0.5-1.0 M NaCl) lead to burst release of Lyz from CHI/PSS multilayer. Surface morphology changes of multilayer interface upon Lyz loading and release are highlighted by SEM topography and AFM height distribution analysis. The present work indicates that CHI/PSS multilayer system can function as a reservoir for burst as well as controlled release of lysozyme by selecting the loading pH and ionic strength.

Effects of Feed Solution pH on Polyelectrolyte Multilayer Nanofiltration Membranes

Over the past decade polyelectrolyte multilayer (PEM)-based membranes have gained a lot of interest in the field of nanofiltration (NF) as an alternative to conventional polyamide-based thin film composite membranes. With great variety in fabrication conditions, these membranes can achieve superior properties such as high chemical resistance and excellent filtration performance. Some of the most common polyelectrolytes used to prepare NF membranes are weak, meaning that their charge density depends on pH within the normal window of operation relevant for potential applications (pH 0-14). This might cause a dependency of membrane properties on the pH of filtered solutions, as indicated by other applications of PEMs. In this work, the susceptibility of membrane structure (swelling and surface charge) and performance (permeability, molecular weight cutoff, and salt retention) toward the pH of the filtration solution was studied for four fundamentally different PEM systems: poly(diallyldimethylammonium chloride) (PDADMAC)/poly(sodium-4-styrenesulfonate) (PSS) (strong/strong), poly(allylamine hydrochloric acid) (PAH)/poly(acrylic acid) (PAA) (weak/weak), and PAH/PSS (weak/strong) and PAH/PSS+PAH/PAA (asymmetric). Slight variations in structure and performance of the PDADMAC/PSS-based membranes were observed. On the contrary, structure and performance of PAH/PAA-based membranes are very susceptible to feed solution pH. A continuous change in charge density with variation in pH significantly affects salt retention. An increased swelling at pH 9 translates to variation in permeability and molecular weight cutoff of the membrane. The susceptibility of PAH/PSS-based membranes to pH is less pronounced compared to the PAH/PAA-based membranes since only one of the polyelectrolytes involved is weak. No structural changes were observed, indicating additional specific interactions between the polyelectrolytes other than electrostatic forces that stabilize film structure. A combination of the PAH/PSS and PAH/PAA system (8 + 2 bilayers) also displays a clear dependency of both membrane structure and performance on solution pH, where PAH/PSS is dominating due to a higher bilayer number.

Influence of Molecular Weight on the Performance of Polyelectrolyte Multilayer Nanofiltration Membranes

Polyelectrolyte multilayers (PEMs) are highly promising selective layers for membrane applications, especially because of their versatility. By careful choice of the types of polyelectrolyte and the coating conditions, the PEM material properties can be controlled to achieve desired separations. Less understood, however, is how the molecular weight (Mw) of the chosen polyelectrolytes (PEs) will impact layer build-up and thus separation properties. In this work, we investigate the influence of Mw on the performance of two types of PEM-based membranes. PEM membranes have been fabricated from low (15-20 kDa) and high (150-250 kDa) Mw poly(allylamine hydrochloride) (PAH), poly(sodium-4-styrenesulfonate)(PSS), and poly(acrylic acid) (PAA) to obtain PAH/PSS- and PAH/PAA-based nanofiltration membranes. For the linear growing PSS/PAH system, with low PE mobility, the Mw is found to influence the pore closure of the support membrane during coating but not its subsequent performance. In contrast, for the exponentially growing PAH/PAA system with a high PE mobility, much stronger effects of Mw are observed. For low-Mw PAH/PAA PEM membranes, separation properties are found that would be expected of a negatively charged separation layer, while for high-Mw PAH/PAA PEMs a positive separation layer is found. Moreover, molecular weight cutoff (MWCO) measurements show that the low-Mw PAH/PAA multilayers are much denser than their high-Mw counterparts. Here the higher mobility of the small PE chains is expected to lead to more optimal binding between the oppositely charged PEs, explaining the denser structure. Lastly, we find that PEM pH stability is lowest for low-Mw PAH/PAA multilayers which can again be attributed to their higher mobility. Clearly, the Mw can significantly influence the separation performance of PEM-based membranes, especially for more mobile PEM systems such as PAA/PAH.

One-Step Water-Induced Phase Separation Simultaneously Triggering Polymer Solidification and Polyelectrolyte Complexation for Porous Ultrafiltration Membranes

Functional additives have been widely utilized for the membrane structure modulation and performance improvement during the nonsolvent-induced phase separation process, but the resulted membranes easily suffer from additives' inhomogeneous dispersity and compatibility with the polymer matrix. Herein, a facile and robust strategy, i.e., one-step water-induced phase separation, was proposed for the preparation of polyelectrolytes-contained composite membranes. Polyanion (dopamine modified polyacrylic acid) and polycation (quaternized chitosan paired with bis(trifluoromethane-sulfonyl)imide) were first premixed in dimethyl sulfoxide and used as polyelectrolyte additives in a polysulfone (PSF) solution, and then a uniform PSF-based casting solution was readily obtained. During the solvent-water exchange process, polymer solidification and polyelectrolyte complexation were simultaneously triggered, in situ generating a polyelectrolyte complex fixed within the membrane matrix. Ultrafiltration membranes with hierarchical structures were notably tailored through altering the concentration, molecular weight, and type of polyelectrolytes. The obtained membrane exhibited a water flux of 672 L·m^-2·h^-1, three times over the raw PSF membrane, while almost maintaining high bovine serum albumin (BSA) rejection. This work paves a straightforward and convenient path for the preparation of composite membranes with tunable architecture and properties.

Hollow-Fiber RO Membranes Fabricated via Adsorption of Low-Charge Poly(vinyl alcohol) Copolymers

We report a new type of alkaline-stable hollow-fiber reverse osmosis (RO) membrane with an outside-in configuration that was established via adsorption of positively charged poly(vinyl alcohol) copolymers containing a small amount of quaternary ammonium moieties. Anionic sulfonated poly(arylene ether sulfone nitrile) hollow-fiber membranes were utilized as a substrate upon which the cationic copolymer layer was self-organized via electrostatic interaction. While the adsorption of the low-charge copolymer on the membrane support proceeded in a Layer-by-Layer (LbL) fashion, it was found that the adsorbed amount by one immersion step was enough to form a defect-free separation layer with a thickness of around 20 nm after cross-linking of vinyl alcohol units with glutaraldehyde. The resultant hollow-fiber membrane showed excellent desalination performances (NaCl rejection of 98.3% at 5 bar and 1500 mg/L), which is comparable with commercial low-pressure polyamide RO membranes, as well as good alkaline resistance. The separation performance could be restored by repeating the LbL treatment after alkaline degradation. Such features of LbL membranes may contribute to extending RO membrane lifetimes.

Advances and Applications of Hollow Fiber Nanofiltration Membranes: A Review

Hollow fiber nanofiltration (NF) membranes have gained increased attention in recent years, partly driven by the availability of alternatives to polyamide-based dense separation layers. Moreover, the global market for NF has been growing steadily in recent years and is expected to grow even faster. Compared to the traditional spiral-wound configuration, the hollow fiber geometry provides advantages such as low fouling tendencies and effective hydraulic cleaning possibilities. The alternatives to polyamide layers are typically chemically more stable and thus allow operation and cleaning at more extreme conditions. Therefore, these new NF membranes are of interest for use in a variety of applications. In this review, we provide an overview of the applications and emerging opportunities for these membranes. Next to municipal wastewater and drinking water processes, we have put special focus on industrial applications where hollow fiber NF membranes are employed under more strenuous conditions or used to recover specific resources or solutes.

Multirole Regulations of Interfacial Polymerization Using Poly(acrylic acid) for Nanofiltration Membrane Development

Effective control of monomer diffusion and reaction rate is the key to achieving a controlled interfacial polymerization (IP) and a high-performance nanofiltration (NF) membrane. Herein, an integration of multirole regulations was synchronously realized using poly(acrylic acid) (PAA) as an active additive in a piperazine (PIP) aqueous phase. Thanks to synergistic interactions, including hydrogen bonding, electrostatic interaction, and covalent bonding between PAA and PIP molecules, together with the increased viscosity of the solution, PIP diffusion was rationally controlled. Moreover, interfacial polycondensation was also restrained via the modestly reduced pH of the aqueous solution. These contribute to the formation of a thinner, looser, more hydrophilic, and higher negatively charged PAA-decorated polyamide selective layer with a unique nanostrand-nodule morphology. The harvested NF-PAA/PIP membrane showed an ∼70% rise in water permeability (up to 23.5 L·m-2·h-1·bar-1) while retaining high Na2SO4 and dye rejections. Furthermore, the optimized NF-PAA/PIP membrane presented a superior fouling resistance capability for typical pollutants, as well as long-term stability during successive filtration. Thus, this work offers a straightforward and impactful approach to regulating IP and promoting NF membrane properties.

Polyelectrolytes as Building Blocks for Next-Generation Membranes with Advanced Functionalities

The global society is in a transition, where dealing with climate change and water scarcity are important challenges. More efficient separations of chemical species are essential to reduce energy consumption and to provide more reliable access to clean water. Here, membranes with advanced functionalities that go beyond standard separation properties can play a key role. This includes relevant functionalities, such as stimuli-responsiveness, fouling control, stability, specific selectivity, sustainability, and antimicrobial activity. Polyelectrolytes and their complexes are an especially promising system to provide advanced membrane functionalities. Here, we have reviewed recent work where advanced membrane properties stem directly from the material properties provided by polyelectrolytes. This work highlights the versatility of polyelectrolyte-based membrane modifications, where polyelectrolytes are not only applied as single layers, including brushes, but also as more complex polyelectrolyte multilayers on both porous membrane supports and dense membranes. Moreover, free-standing membranes can also be produced completely from aqueous polyelectrolyte solutions allowing much more sustainable approaches to membrane fabrication. The Review demonstrates the promise that polyelectrolytes and their complexes hold for next-generation membranes with advanced properties, while it also provides a clear outlook on the future of this promising field.

Bacterial Adhesion Capacity of Uropathogenic Escherichia coli to Polyelectrolyte Multilayer Coated Urinary Catheter Surface

The application of catheters to the urinary tract is associated with nosocomial infections. Such infections are one of the most common types of infections in hospitals and health care facilities and can lead to numerous medical complications. Therefore, the understanding of the properties of urinary catheter surfaces and their potential modifications are crucial in order to reduce bacterial adhesion and subsequent biofilm formation. In our study, we consider standard polyvinyl chloride (PVC) catheter surfaces and compare their properties with the properties of the same surfaces coated with poly(diallyldimethylammonium chloride)/poly(sodium 4-styrenesulfonate) (PDADMA/PSS) polyelectrolyte multilayers. Uncoated and coated surfaces were characterized by means of roughness, hydrophobicity, and zeta potential measurements. Finally, bacterial adhesion extent of uropathogenic Escherichia coli on bare and polyelectrolyte multilayer coated surfaces was measured. The obtained results show that on non-treated surfaces, biofilm is formed which was not the case for multilayer coated surfaces. The PSS-terminated multilayer shows the lowest bacterial adhesion and could be helpful in prevention of biofilm formation. The analysis of the properties of the uncoated and coated surfaces reveals that the most significant difference is related to the charge (i.e., zeta potential) of the examined surfaces, while roughness and hydrophobicity of the examined surfaces are similar. Therefore, it could be concluded that the surface charge plays the crucial role in the bacterial adhesion on uncoated and coated PVC catheter surfaces.

Poly(aryl cyanurate)-Based Thin-Film Composite Nanofiltration Membranes

The successful synthesis of poly(aryl cyanurate) nanofiltration membranes via the interfacial polymerization reaction between cyanuric chloride and 1,1,1-tris(4-hydroxyphenyl)ethane (TPE), atop a polyethersulfone ultrafiltration support, is demonstrated. The use of cyanuric chloride allows for the formation of a polymer that does not contain hydrolysis-susceptible amide bonds that inherently limit the stability of polyamide nanofiltration membranes. In order to achieve a thin defect-free cross-linked film via interfacial polymerization, a sufficient number of each monomer should react. However, the reactivities of the second and third chloride groups of the cyanuric chloride are moderate. Here, this difficulty is overcome by the high functionality and the high reactivity of TPE. The membranes demonstrate a typical nanofiltration behavior, with a molecular weight cutoff of 400 ± 83 g·mol-1 and a permeance of 1.77 ± 0.18 L·m-2 h-1 bar-1. The following retention behavior Na2SO4 (97.1%) > MgSO4 (92.8%) > NaCl (51.3%) > MgCl2 (32.1%) indicates that the membranes have a negative surface charge. The absence of amide bonds in the membranes was expected to result in superior pH stability as compared to polyamide membranes. However, it was found that under extremely acidic conditions (pH = 1), the performance showed a pronounced decline over the course of 2 months. Under extremely alkaline conditions (pH = 13), after 1 month, the performance was lost. After 2 months of exposure to moderate alkaline conditions (pH = 12), the MgSO4 retention decreased by 14% and the permeance increased by 2.5-fold. This degradation was attributed to the hydrolysis of the aryl cyanurate bond that behaves like an ester bond.

Mechanism of Permselectivity Enhancement in Polyelectrolyte-Dense Nanofiltration Membranes via Surfactant-Assembly Intercalation

Enhancing the water permeance while maintaining the solute rejection of a nanofiltration (NF) membrane can potentially result in significant cost-reduction for NF-a membrane process that excels in several unique environmental applications of growing interests. In this work, we demonstrate for the first time that intercalation of surfactant self-assemblies in the polyelectrolyte multilayer (PEM) can lead to significant performance enhancement of salt-rejecting dense NF membranes fabricated using layer-by-layer assembly of polyelectrolytes. Specifically, the intercalation of sodium dodecyl sulfate (SDS) bilayers in a PEM comprising poly(diallyldimethylammonium chloride) (PDADMAC) and poly (sodium 4-styrenesulfonate) (PSS) resulted in a decrease in PEM thickness, increase in pore size, and a smoother and more hydrophilic surface. The water permeance of the resulting PEM NF membrane increased by 100% without compromising the rejection of Na₂SO₄. Experiments with a quartz crystal microbalance also provide direct evidence that the intercalation of the surfactants substantially reduces the subsequent adsorption of the polyelectrolytes of a similar charge. Based on its mechanism of performance enhancement, surfactant intercalation may become a universally applicable and highly cost-effective approach for dramatically enhancing the performance of PEM NF membranes.