Corrosion inhibitors for ferrous and non-ferrous metals and alloys in ionic sodium chloride solutions: A review

Verbena officinalis (VO) leaf extract as an anti-corrosion inhibitor for carbon steel in acidic environment

In the present work, Verbena Officinalis (VO) leaf extract was used as potential corrosion inhibitor for the corrosion of carbon steel (CS) in 0.5 M H2SO4 medium. Further, the corrosion inhibiting nature of VO leaf extract towards the CS was evaluated using mass loss (ML), potentiodynamic polarization (PDP), electrical impedance spectroscopy (EIS) and surface morphological analyses using atomic force microscope (AFM) and X-ray photoelectron spectroscopy (XPS) techniques. Calculation of activation energyE a ∗ using Arrhenius equation shows the increase in activation energy when adding the VO leaf extract in 0.5 M H2SO4 medium and the maximum activation energy ( E a ∗  = 49.9 kJ mol-1) was observed for 1000 mg L-1 VO leaf extract in acid medium. The negative free energy values suggested the spontaneous and the stability of the adsorbed layer of VO leaf extract on the CS surface. Using EIS measurements, high percent inhibitory effectiveness of 91.1% for 1000 ppm solutions was achieved. With an increase in VO leaf extract dose, the double layer capacitance (Cdl) values fall while the values of charge transfer (Rct) increase. This showed that a protective layer of VO leaf extract on CS surface was formed. The polarization curves showed that the VO leaf extract acts as a mixed-type inhibitor. It is discovered that the adsorption of VO leaf extract molecules adhering to the CS surface followed the Langmuir isotherm. The anti-corrosion action of VO leaf extract is fully demonstrated by some surface techniques.

Controllable synthesis of layered double hydroxide nanosheets to build organic inhibitor-loaded nanocontainers for enhanced corrosion protection of carbon steel

The development of layered double hydroxide (LDH) nanosheets as nanocontainers has been intensively studied in recent years. Despite their potential for application on a large scale, their synthesis in an aqueous medium is rarely reported. Herein, we report a straightforward approach for the controllable synthesis of uniform MgAl-LDH nanosheets by an aqueous nucleation process followed by a hydrothermal treatment. The key to this method relies on the well-dispersed LDH nuclei that are produced by high-speed homogenization. Following the nucleation step, the coalescence of the aggregate hydroxide layers is diminished by hydraulic shear forces, leading to the disaggregation and even distribution of LDH nuclei. As a result, the oriented growth of individual crystals along the horizontal plane becomes predominant, leading to a high surface charge density of the hydroxide sheets and preventing their stacking. The electron microscope virtual proofs showed that the particles had a well-defined circular shape with a thickness of about 2-3 nm. Afterward, for the first time, LDH nanosheets were used to prepare LDH nanocontainers loaded with 2-benzothiazolythio-succinic acid (BTSA) by anion exchange. The incorporation of BTSA into the interlayer region and the emission behavior of the inhibitor were investigated. These results indicate that the prepared nanosheets can be utilized as effective nanocontainers for organic inhibitor loading and anti-corrosion application.

Advanced materials for smart protective coatings: Unleashing the potential of metal/covalent organic frameworks, 2D nanomaterials and carbonaceous structures

The detrimental impact of corrosion on metallic materials remains a pressing concern across industries. Recently, intelligent anti-corrosive coatings for safeguarding metal infrastructures have garnered significant interest. These coatings are equipped with micro/nano carriers that store corrosion inhibitors and release them when triggered by external stimuli. These advanced coatings have the capability to elevate the electrochemical impedance values of steel by 2-3 orders of magnitude compared to the blank coating. However, achieving intelligent, durable, and reliable anti-corrosive coatings requires careful consideration in the design of these micro/nano carriers. This review paper primarily focuses on investigating the corrosion inhibition mechanism of various nano/micro carriers/barriers and identifying the challenges associated with using them for achieving desired properties in anti-corrosive coatings. Furthermore, the fundamental aspects required for nano/micro carriers, including compatibility with the coating matrix, high specific surface area, stability in different environments, stimuli-responsive behavior, and facile synthesis were investigated. To achieve this aim, we explored the properties of micro/nanocarriers based on oxide nanoparticles, carbonaceous and two-dimensional (2D) nanomaterials. Finally, we reviewed recent literature on the application of state-of the art nanocarriers based on metal-organic frameworks (MOFs) and covalent-organic frameworks (COFs). We believe that the outcomes of this review paper offer valuable insights for researchers in selecting appropriate materials that can effectively enhance the corrosion resistance of coatings.

Frontiers and advances in N-heterocycle compounds as corrosion inhibitors in acid medium: Recent advances

The acid solution is widely used in chemical cleaning, oil well acidifying, and other fields, which also brings the problem of metal corrosion that cannot be underestimated. However, adding an inhibitor is one of the most convenient and effective ways to slow down metal corrosion. N-heterocyclic compounds with high stability and durability, in line with the strategy of sustainable development, have been widely studied in an acidic environment. Imidazole, pyridine, and quinoline compounds, as the most commonly used corrosion inhibitors, can form a compact protective film via π electron cloud shifting towards the N atoms to generate coordination function. In particular, flexible modifiability makes N-heterocyclic compounds adapt to different corrosion environments readily, conducive to the formation of chemical bonds between compounds with metal surfaces to be better adsorption, so as to avoid the blemish of traditional inhibitors (such as inorganic salt and organic amines inhibitors) due to excessive usage, surface roughness of metal or environmental factor (for instance, temperature, pH and metallic) causing loose bonding between film and metal surface. More importantly, the efficient corrosion inhibition and toxicity of N-heterocyclic compounds have close to do with their own functional groups. Combined with the latest research achievement, the effects of different substituents on the corrosion inhibition and corrosion inhibition mechanisms were systematically reviewed in the acid-corrosive solution of imidazole, pyridine, and quinoline and their derivatives in this review article, respectively. In addition, the application and function of density functional theory in predicting the corrosion inhibition effect of corrosion inhibitors are also discussed. The future development trend was prospected according to the summarized research results.

Sustainable development of an effective anti-corrosion film over the St12-steel surface against seawater attacks using Ce(III) ions/tri-sodium phosphate anions

One application of organic compounds is to utilize them as corrosion inhibitors in acidic environments to diminish steel corrosion. These inhibitors do not show very good inhibition properties in saline (NaCl) environments. There have been many studies on boosting these inhibitors' performance in such environments (especially Cl^- containing media). One of the ways that have been proposed is the use of organic and inorganic inhibitors, simultaneously. The synergistic effect of these inhibitors has shown promising results in reducing steel corrosion. In this study, cerium(III) nitrate and tri-sodium phosphate (TSP) was used as organic and inorganic inhibitors to control the corrosion of steel in a 3.5 wt.% NaCl environment. The corrosion measurements were conducted in the 3.5 wt.% NaCl environment by EIS and polarization methods. Surface studies were done by SEM, Raman, GIXRD, and EDS methods. Corrosion studies (EIS and polarization) have revealed that when 500 ppm of Ce(NO₃)₃ and 500 ppm of TSP are added to the 3.5 wt.% NaCl medium, the highest synergism index (1.27) and inhibition efficiency (73.7%) are achieved. Also, by adding 500Ce-500TPS to the solution, i_corr and R_ct of steel decreased by about 80% and increased approximately 4-fold, respectively. This improvement in the steel performance against corrosion in the presence of an equal ratio of Ce(NO₃)₃ and TSP is the outcome of the formation of a hydrophobic dense film (consisting of Ce(OH)₃, Ce/Fe-phosphate complexes) on the metal surface. This claim has been proven by SEM/EDS, contact angel, FT-IR, and XRD analysis.

Fructus cannabis protein extract powder as a green and high effective corrosion inhibitor for Q235 carbon steel in 1 M HCl solution

The Fructus cannabis protein extract powder (FP), was firstly used as a green and high effective corrosion inhibitor through a simple water-extraction method. The composition and surface property of FP were characterized by FTIR, LC/MS, UV, XPS, water contact angle and AFM force-curve measurements. Results indicate that FP contains multiply functional groups, such as NH, CO, CN, CO, etc. The adsorption of FP on the carbon steel surface makes it higher hydrophobicity and adhesion force. The corrosion inhibition performance of FP was researched by electrochemical impedance, polarization curve and differential capacitance curve. Moreover, the inhibitive stability of FP, and the effects of temperature and chloride ion on its inhibition property were also investigated. The above results indicate that the FP exhibits excellent corrosion inhibition efficiency (~98 %), and possesses certain long-term inhibitive stability with inhibition efficiency higher than 90 % after 240 h immersion in 1 M HCl solution. The high temperature brings about the FP desorption on the carbon steel surface, while high concentration of chloride ion facilitates the FP adsorption. The adsorption mechanism of FP follows the Langmuir isotherm adsorption. This work will provide an insight for protein as a green corrosion inhibitor.

Sustainable Secondary-Raw Materials, Natural Substances and Eco-Friendly Nanomaterial-Based Approaches for Improved Surface Performances: An Overview of What They Are and How They Work

To meet modern society’s requirements for sustainability and environmental protection, innovative and smart surface coatings are continually being developed to improve or impart surface functional qualities and protective features. These needs regard numerous different sectors, such as cultural heritage, building, naval, automotive, environmental remediation and textiles. In this regard, researchers and nanotechnology are therefore mostly devoted to the development of new and smart nanostructured finishings and coatings featuring different implemented properties, such as anti-vegetative or antibacterial, hydrophobic, anti-stain, fire retardant, controlled release of drugs, detection of molecules and mechanical resistance. A variety of chemical synthesis techniques are usually employed to obtain novel nanostructured materials based on the use of an appropriate polymeric matrix in combination with either functional doping molecules or blended polymers, as well as multicomponent functional precursors and nanofillers. Further efforts are being made, as described in this review, to carry out green and eco-friendly synthetic protocols, such as sol–gel synthesis, starting from bio-based, natural or waste substances, in order to produce more sustainable (multi)functional hybrid or nanocomposite coatings, with a focus on their life cycle in accordance with the circular economy principles.

Bibliographical Synthesis on the Corrosion and Protection of Archaeological Iron by Green Inhibitors

Iron is a widely used metal due to its low cost and availability, but it is susceptible to corrosion in many circumstances. This corrosion can result in economic and environmental losses, and negatively affect the physical and chemical properties of the metal. This chapter provides a background on iron corrosion in archaeology and introduces various inhibitors used for its protection. It starts with a general overview of corrosion and metallurgy of iron, followed by an in-depth explanation of the mechanisms of iron corrosion in water and air. The chapter concludes with a review of different corrosion inhibitors, focusing on those made from natural plant extracts.

Green β-cyclodextrin-based corrosion inhibitors: Recent developments, innovations and future opportunities

β-Cyclodextrin-based compounds are used to develop and innovate materials that protect against corrosion due to their sustainability, low cost, environmental friendliness, excellent water solubility and high inhibition efficiency. However, corrosion potentials of β-CD-based compounds were not reviewed with the modern trends. The essence of the problem is that a deep understanding of the development and innovation of β-CD-based compounds as corrosion inhibitors is very important in creating next-generation materials for corrosion protection. In this review, the fundamental behaviour, importance, developments and innovations of β-CD modified with natural and synthetic polymers, β-CD grafted with the organic compounds, β-CD-based supramolecular (host-guest) systems with organic molecules, polymer β-CD-based supramolecular (host-guest) systems, β-CD-based graphene oxide materials, β-CD-based nanoparticle materials and β-CD-based nanocarriers as corrosion inhibitors for various metals were reviewed and discussed with recent research works as examples. In addition, the corrosion inhibition of β-CD-based compounds for biocorrosion, microbial corrosion and biofouling was reviewed. It was found that (i) these compounds are sustainable, inexpensive, environmentally friendly, and highly water-soluble and have high inhibition efficiency; (ii) the molecular structure of β-CD makes it an excellent molecular container for corrosion inhibitors compounds; (iii) the β-CD is excellent core to develop the next generation of corrosion inhibitors. It is recommended that (i) β-CD compounds would be synthesized by green methods, such as using biological sustainable catalysts and green solvents, green methods include irradiation or heating, energy-efficient microwave irradiation, mechanochemical mixing, solid-state reactions, hydrothermal reactions and multicomponent reactions; (ii) this review will be helpful in creating, enhancing and innovating the next green and efficient materials for future corrosion protection in high-impact industries.

Corrosion Inhibition Using Harmal Leaf Extract as an Eco-Friendly Corrosion Inhibitor

Extract of natural plants is one of the most important metallic corrosion inhibitors. They are readily available, nontoxic, environmentally friendly, biodegradable, highly efficient, and renewable. The present project focuses on the corrosion inhibition effects of Peganum Harmala leaf extract. The equivalent circuit with two time constants with film and charge transfer components gave the best fitting of impedance data. Extraction of active species by sonication proved to be an effective new method to extract the inhibitors. High percent inhibition efficacy IE% of 98% for 283.4 ppm solutions was attained using impedance spectroscopy EIS measurements. The values of charge transfer Rct increases while the double layer capacitance Cdl values decrease with increasing Harmal extract concentration. This indicates the formation of protective film. The polarization curves show that the Harmal extract acts as a cathodic-type inhibitor. It is found that the adsorption of Harmal molecules onto the steel surface followed Langmuir isotherm. Fourier-transform infrared spectroscopy FTIR was used to determine the electron-rich functional groups in Harmal extract, which contribute to corrosion inhibition effect. Scanning electron microscopy SEM measurement of a steel surface clearly proves the anticorrosion effect of Harmal leaves.

Corrosion Inhibition Properties of Thiazolidinedione Derivatives for Copper in 3.5 wt.% NaCl Medium

Copper is the third-most-produced metal globally due to its exceptional mechanical and thermal properties, among others. However, it suffers serious dissolution issues when exposed to corrosive mediums. Herein, two thiazolidinedione derivatives, namely, (Z)-5-(4-methylbenzylidene)thiazolidine-2,4-dione (MTZD) and (Z)-3-allyl-5-(4-methylbenzylidene)thiazolidine-2,4-dione (ATZD), were synthesized and applied for corrosion protection of copper in 3.5 wt.% NaCl medium. The corrosion inhibition performance of tested compounds was evaluated at different experimental conditions using electrochemical impedance spectroscopy (EIS), potentiodynamic polarization curves (PPC) and atomic force microscopy (AFM). EIS results revealed that the addition of studied inhibitors limited the dissolution of copper in NaCl solution, leading to a high polarization resistance compared with the blank solution. In addition, PPC suggested that tested compounds had a mixed-type effect, decreasing anodic and cathodic corrosion reactions. Moreover, surface characterization by AFM indicated a significant decrease in surface roughness of copper after the addition of inhibitors. Outcomes from the present study suggest that ATZD (IE% = 96%) outperforms MTZD (IE% = 90%) slightly, due to the presence of additional –C3H5 unit (–CH2–CH = CH2) in the molecular scaffold of MTZD.

Synthesis and evaluation of corrosion inhibitory and adsorptive properties of N-(β-ethoxypropionitrile-N,N-bis(2-hydroxyethylethoxy) fatty amide

The present study reports a synthetic condensation process of a vegetable oil (waste) reacted with triethanolamine, maleic anhydride and acrylonitrile in (1 : 1.2 : 2 : 1) mole ratios to obtain N-(β-ethoxypropionitrile)-N,N-bis(2-hydroxyethylethoxy) fatty amide as a major inhibitory product. Corrosion property of steel in a 3% NaCl solution in the presence of a potential inhibitor was investigated using weight loss, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) methods. These methods gave consistent results, from which it is noticeable that inhibition efficiency increases with the increasing concentration of the inhibitor. Gravimetric studies show an increase in the sample mass at an inhibitor concentration of 10 mM, indicative of adsorbed film formation on the surface. The polarization curve results showed that the compound demonstrates itself as an anodic-type inhibitor. A rise in polarization resistance values in the EIS measurements also confirmed that the compound acts as an effective inhibitor of steel corrosion. Furthermore, the R(CR)(QR) equivalent circuit was used to interpret the results obtained in the investigation of the corrosion behaviour of steel in solution with an inhibitor. The standard adsorption free energies calculated from the Langmuir isotherm indicate that adsorption takes place by physical and chemical mechanisms. The presence of adsorbed protective film was confirmed by FT-IR spectrum and SEM micrographs.

Corrosion Protection Evaluation of Mild Steel: The Role of Hybrid Materials Loaded with Inhibitors

In the present work, an assessment of the corrosion behavior of mild steel in the presence of an organic corrosion inhibitor loaded into hybrid composite materials is performed. Hybrid organic–inorganic nanocontainers based on cerium and titanium oxides were fabricated via a combination of radical polymerization together with the coprecipitation method and sol-gel technique. The corrosion inhibition role of these hybrid materials loaded with an inhibitor is considered. A set of characterization assays addressing morphology, composition and structural aspects of the exposed steels is illustrated, along with electrochemical evaluations. The results reveal enhanced stimuli responsive anticorrosion ability of the produced hybrid materials. Furthermore, upon corrosion, new compounds are formed onto the exposed areas of the treated metals. The conducted experiments shed light on the corrosion mechanisms for steel alloys as well as the actuation of the fabricated composite materials, paving the way for future developments in this area.

1-(2-Aminoethyl)-1-dodecyl-2-undecyl-4,5-dihydro-1H-imidazol-1-ium chloride, 1-(2-Aminoethyl)-1-dodecyl-2-tridecyl-4,5-dihydro-1H-imidazol-1-ium chloride as Corrosion Inhibitors for Carbon Steel in Oil Wells Formation Water

Introducing1-(2-aminoethyl)-1-dodecyl-2-undecyl-4,5-dihydro-1H-imidazol-1-ium chloride (LQI), 1-(2-aminoethyl)-1-dodecyl-2-tridecyl-4,5-dihydro-1H-imidazol-1-ium chloride (MQI) as two organic structures quaternary ammonium salts, which have been made and analyzed by FTIR, 1H NMR spectroscopic methods. (X-65) carbon steel’s corrosion in naturally formed rocks’ oil wells formation water in the nonappearance (Blank) and using a wide range of concentrations (50, 100, 200, 300, 400, 500 ppm) of these cationic surfactants, as inhibition blockers using direct current (DC), alternative current (AC) electrochemical ways. To sum up, the inhibition efficiency grew with up the gradual rise in the inhibitor content till having peaked at (500 ppm) registered (94.83%) for (MQI). Specifically, carbon steel’s morphology was closely inspected with the aid of highly automated scanning electron microscopy, and energy dispersive X-ray facilities. As a matter of fact, quantum chemical calculations enriched the theoretical study of the (LQI, MQI) compounds depend on energy levels’, energy maps, and 3D structures consideration.

Anticorrosive Performance of Mangifera indica L. Leaf Extract-Based Hybrid Coating on Steel

Ecological awareness brought adequate innovations in the corrosion prevention technology in the last decade. Plant extracts are an interesting category among them, being the rich source of phytochemicals explored as corrosion inhibitors in various electrolytic media instead of toxic synthetic materials. Herein, the most ample tropical plant Mangifera indica L. leaf (MIL) extract was prepared, and its antioxidant ability has been utilized for corrosion prevention of commercial steel in 3.5 wt % NaCl environment. A rich source of polyphenol content provided excellent anticorrosive property. Corrosion prevention occurs by forming an insoluble organometallic complex between metal ions and functional groups in the antioxidants at the metal-electrolyte interface. A new simple strategy is adopted here to make bio-extract containing epoxy coating on steel. An MIL-precipitated amorphous silica hybrid is incorporated in epoxy coating. Electrochemical measurement demonstrated that the developed coating has a superlative corrosion inhibition efficiency of 99%. Thus, the present findings demonstrate a novel environmentally benign, efficient corrosion inhibitor for steel protection in saline media.