Integrated modeling and electrochemical study of Myrobalan extract for mild steel corrosion retardation in acidizing media

Synthesis, DFT, molecular dynamics, and Monte Carlo simulation of a novel thiourea derivative with extraordinary inhibitive properties for mild steel in 0.5 M sulphuric acid

A novel thiourea derivative has been successfully synthesized via green routes and fully characterized by FT-IR, ¹H, ¹³C-NMR, and elemental analysis. The synthetic inhibitor 2-amino-N-(phenylcarbamothioyl) benzamide (APCB) was assessed as a corrosion inhibitor for mild steel (MS) in 0.5 M H₂SO₄. Various electrochemical techniques, such as electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PDP), have been used to evaluate inhibition efficiency. As a result, EIS and PDP agreed with each other, indicating that APCB exhibits an inhibition performance that exceeds 96% at a concentration of 2 × 10^-4 M and increases with an increase in temperature up to 98% at 333 K. However, PDP measurements showed that APCB is a mixed type of inhibitor. In addition, SEM, EDX, AFM, and contact angle measurements were used as a topological surface characterization technique that confirmed the formation of a protective layer over the MS surface. Additionally, the complex formation was thoroughly confirmed by UV-Vis measurements. The adsorption of APCB proved the highest compliance with the Langmuir adsorption isotherm. Furthermore, density functional theory (DFT) calculations were conducted to establish the correlation between the electronic structure and excellent inhibition efficiency. Moreover, molecular dynamics (MD) simulations were used to find interaction energy in different media. Finally, the adsorption affinity of the MS surface for different concentrations of APCB was verified via Monte Carlo (MC) simulations. Owing to the outcomes of this study, it is remarkable that APCB, with its low cost and simple synthesis, might be an exceptionally prominent option for mild steel protection.

Corrosion inhibition of a novel antihistamine-based compound for mild steel in hydrochloric acid solution: experimental and computational studies

Focused on the assessment of the diphenhydramine hydrochloride (DPH) capabilities as an alternative to conventional and harmful industrial corrosion inhibitors, electrochemical techniques were employed. The optimum concentration of 1000 ppm was determined by molecular simulation and validated through electrochemical experiments. The results acquired from the electrochemical impedance spectroscopy (EIS) study showed that DPH at a concentration of 1000 ppm has a corrosion efficiency of 91.43% after 6 h immersion. The DPH molecules' orientation on the surface was assessed based on EIS predicting horizontal adsorption on the surface. Molecular simulations were done to explore the adsorption mechanism of DPH. The DPH molecules' orientation on the surface was also assessed based on computational studies confirming the horizontal adsorption predicted by EIS.

Date palm leaves extract as a green and sustainable corrosion inhibitor for low carbon steel in 15 wt.% HCl solution: the role of extraction solvent on inhibition effect

Date palm leaves (DPL) was extracted using acetone (ACE), ethanol (ETH), aqueous (AE), butanol (BUT), methanol (METH), isopropanol (ISO), and ethyl acetate (EHY ACT). The extracts were characterized using Fourier-transform infrared spectroscopy (FTIR) and ultraviolet-visible (UV-vis) spectroscopy. The various solvent DPL extracts were screened for anticorrosion property against low carbon steel in 15 wt.% HCl solution at 25 °C. ACE, AE, and ETH DPL extracts are found to promote the corrosion of the low carbon steel while BUT, ISO, METH, and EHY ACT DPL extracts exhibit anticorrosion property. However, BUT DPL extract shows the best anticorrosion property with 400 ppm protecting the low carbon steel by 82%. Based on the results from the screening experiments, BUT extract was selected for a comprehensive corrosion inhibition study. Inhibition effectiveness of BUT DPL extract is found to increase with increasing concentration with 1000 ppm affording 97% protection at 25 °C. The inhibition performance increases up to 40 °C but slightly decreases as the temperature was raised to 50 °C and 60 °C. However, BUT DPL extract could afford 86% protection at 60 °C. Scanning electron microscope and atomic force spectroscopy results confirm that BUT DPL extract is indeed an effective inhibitor for X60 carbon steel in 15 wt.% HCl solution.

Evaluation of the corrosion inhibition efficacy of Cola acuminata extract for low carbon steel in simulated acid pickling environment

In this study, Kola nut extract (KE) was evaluated for inhibiting ability towards low carbon steel corrosion in 1 M HCl solution using weight loss and electrochemical techniques. The surface of the corroded carbon steel was examined by Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), and atomic force microscopy (AFM). Elemental composition of the corrosion products and/or adsorbed inhibitor film on the carbon steel surface was determined with the aid of an energy-dispersive X-ray spectroscopy (EDX). The ultraviolet-visible (UV-vis) experiments were also performed to get information about the interaction of KE with the carbon steel surface. It was found that KE exhibited good corrosion protection property. From weight loss technique, corrosion rate was reduced from 0.387 to 0.054 mm/year by 700 ppm of KE at room temperature after 24 h immersion and this corresponded to inhibition efficiency (IE) of 86%. The IE however depreciated with rise in temperature. FTIR results reveal that KE interacted with the carbon steel surface through the O and N heteroatoms of its phytoconstituents. FTIR spectroscopy, UV-vis, SEM, AFM, and EDX data provided proof of KE adsorption on the steel surface as reason for the corrosion inhibition.