Influence of char residues on flammability of EVA/EG, EVA/NG and EVA/GO composites

Synergistic effect of GO/ZnO loading on the performance of cellulose acetate/chitosan blended reverse osmosis membranes for NOM rejection

Declining freshwater resources along with their pollution are threatening the life existence on earth. To meet the freshwater demand, one of the most appropriate and possible ways which has been adopted all over the world is to reuse wastewater by removing its impurities. Among many water pollutants, natural organic matter (NOM) is found to be responsible as major precursor for the formation of other pollutants. Removal of NOM from wastewater is being done by using membrane filtration systems incorporated with certain nanofillers to increase membranes efficiency and permeability. In this study, novel nanocomposite reverse osmosis (RO) membranes were prepared using cellulose acetate and chitosan in N,N-Dimethyl formamide. Graphene oxide (GO) nanosheets and zinc oxide (ZnO) in different concentration were loaded to modify the membranes for tuning their RO performance. The confirmation of the functional groups is demonstrated by Fourier transform infrared spectroscopy which revealed the specific peaks indicating the formation of the nano-composite membranes. The surface morphology was studied by scanning electronic microscopy which shows a gradual transformation of the membrane surface from voids-free to macro-voids filled surface up to threshold concentration of GO and ZnO. The thermal properties of GO based membranes were analyzed using thermogravimetric analysis and differential scanning calorimetry. The uniform interaction of the GO and ZnO with polymers induced the remarkable thermal properties of the synthesized membranes. Permeate flux and contact angle measurements were considered to estimate their water content (96%) capacity and NOM rejection (96%) using 0.1 ppm humic acid solution. The permeate flux, NOM rejection and the water content changed directly with GO and inversely with ZnO wt% in the membranes up to GO5 (GO:0.14: ZnO:0.03) whereas the contact angle exhibited the inverse relationship with GO and ZnO concentration in casting solution of the synthesized membranes. Hence it can be concluded that prepared RO membranes are suitable for NOM rejection and recommended for water treatment.

Thermal Degradation and Combustion Behaviors of Polyethylene/Alumina Trihydrate/Graphene Nanoplatelets

Graphene nanoplatelets (GNPs) were prepared from expanded graphite (EG) with fully exfoliated structure via ball milling coupled with ultrasonication. The structure of multi-layered GNPs was characterized with transmission electron microscopy (TEM), scanning electron microscopy (SEM), X-ray diffraction (XRD), atomic force microscopy (AFM) and Raman spectroscopy. By compounding alumina trihydrate (ATH) with GNPs, the well dispersed mixture of ATH/GNP was obtained, and it showed high flame retardant effectiveness in polyethylene (PE). The peak heat release rate (peak-HRR) decreased by 20% was proven by a cone calorimeter with the addition of GNPs as low as 0.2 wt % in PE/ATH. The results of thermogravimetric analysis (TG) illustrated the improved thermal stability and lower weight loss rate of PE/ATH/GNP than PE/ATH. A protective char with GNPs was evidenced by SEM and X-ray photoelectron spectroscopy (XPS). The well exfoliated structure and good dispersion of GNPs accounted for the formation of effective barrier, which made a profound contribution to the enhanced flame retardancy.

Flame Retardancy Index for Thermoplastic Composites

Flame Retardancy Index, FRI, was defined as a simple yet universal dimensionless criterion born out of cone calorimetry data on thermoplastic composites and then put into practice for quantifying the flame retardancy performance of different polymer composites on a set of reliable data. Four types of thermoplastic composites filled with a wide variety of flame retardant additives were chosen for making comparative evaluations regardless of the type and loading level of the additive as well as the irradiance flux. The main features of cone calorimetry including peak of Heat Release Rate (pHRR), Total Heat Release (THR), and Time-To-Ignition (TTI) served to calculate a dimensionless measure that reflects an improvement in the flame retardancy of nominated thermoplastic composites with respect to the neat thermoplastic, quantitatively. A meaningful trend was observed among well-classified ranges of FRI quantities calculated for the studied dataset on thermoplastic composites by which “Poor”, “Good”, and “Excellent” flame retardancy performances were explicitly defined and exhibited on logarithmic scales of FRI axis. The proposed index remains adaptable to thermoplastic systems whatever the polymer or additive is.

Effects of Tung Oil-Based Polyols on the Thermal Stability, Flame Retardancy, and Mechanical Properties of Rigid Polyurethane Foam

A phosphorus-containing tung oil-based polyol (PTOP) and a silicon-containing tung oil-based polyol (PTOSi) were each efficiently prepared by attaching 9,10-dihydro-9-oxa-10-phosphaphenanthrene (DOPO) and dihydroxydiphenylsilane (DPSD) directly, respectively, to the epoxidized monoglyceride of tung oil (EGTO) through a ring-opening reaction. The two new polyols were used in the formation of rigid polyurethane foam (RPUF), which displayed great thermal stability and excellent flame retardancy performance. The limiting oxygen index (LOI) value of RPUF containing 80 wt % PTOP and 80 wt % PTOSi was 24.0% and 23.4%, respectively. Fourier transfer infrared (FTIR), Nuclear Magnetic Resonance (NMR) and thermogravimetric (TG) analysis revealed that DOPO and DPSD are linked to EGTO by a covalent bond. Interestingly, PTOP and PTOSi had opposite effects on Tg and the compressive strength of RPUF, where, with the appropriate loading, the compressive strengths were 0.82 MPa and 0.25 MPa, respectively. At a higher loading of PTOP and PTOSi, the thermal conductivity of RPUF increased while the RPUF density decreased. The scanning electron microscope (SEM) micrographs showed that the size and closed areas of the RPUF cells were regular. SEM micrographs of the char after combustion showed that the char layer was compact and dense. The enhanced flame retardancy of RPUF resulted from the barrier effect of the char layer, which was covered with incombustible substance.

A Geometry Effect of Carbon Nanomaterials on Flame Retardancy and Mechanical Properties of Ethylene-Vinyl Acetate/Magnesium Hydroxide Composites

This study was aimed at investigating the effects of carbon nanomaterials with different geometries on improving the flame retardancy of magnesium hydroxide⁻filled ethylene-vinyl acetate (EM). The thermal stability and flame retardancy were studied by thermogravimetric analysis (TGA), limiting oxygen index (LOI), UL-94 test, and cone calorimeter test (CCT). The in situ temperature monitoring system and interrupted combustion offered direct evidence to link flame retardancy and composite structure. Results demonstrated that carbon nanomaterials enhanced the thermal stability and fire safety of EM. The geometry of carbon nanomaterials played a key role in synergistic flame retardancy of EM, with the flame-retardant order of carbon nanotube > nanoscale carbon black > graphene. Based on an online temperature monitoring system and interrupted combustion test, one-dimensional carbon nanotube was more inclined to form the network structure synergistically with magnesium hydroxide in ethylene-vinyl acetate, which facilitated the generation of more continuous char structure during combustion. In parallel, the mechanical property was characterized by a tensile test and dynamic mechanical analysis (DMA). The incorporation of carbon nanomaterials presented a limited effect on the mechanical properties of the EM system.

Influence of Carbon Fillers on Thermal Properties and Flammability of Polymeric Nanocomposites

Undesirable features of polymeric materials include insufficient thermal stability under specified exploitation conditions and too high flammability. These features depend on the chemical structure of polymer macromolecules, and composition of polymeric composites. Polymeric materials with increased thermal stability and improved resistance to the action of fire are produced with the use of various types of fillers with nanometric dimensions. Among numerous nanofillers, carbon-based nanofillers such as graphite nanoplatelets, carbon nanotubes and graphenes (graphene oxide, reduced graphene oxide and modified graphene) play an essential role. The aim of this report is to highlight the latest findings concerning the effect of carbon fillers, mainly graphene and carbon nanotubes on the thermal properties and flammability of polymer nanocomposites.

The synergism between melamine and expandable graphite on improving the flame retardancy of polyamide 11

Expandable graphite (EG) has attracted more and more attention in fire science society due to its excellent char-forming ability, however, it cannot meet commercial flame-retardant requirements because of the low intensity of the char. This work reported our very recent efforts on improving the char quality of EG by introducing melamine (MEL) in order to enhance the fire resistance and thermal stability of polyamide 11 (PA 11) composite. The flammability characterized by limiting oxygen index, UL-94 vertical burning, and cone calorimeter (cone) tests shows that the presence of both EG and MEL can significantly improve the flame retardancy and thermal stability of PA 11 composites. The scanning electron microscopic analysis shows that EG and MEL are beneficial to form compact char layers that can isolate the matrix from heat and oxygen. It is proposed that the formation of hydrogen bonds between MEL and PA 11 are crucial for improving the flame retardancy of the composites.

Fabrication of binary hybrid-filled layer-by-layer coatings on flexible polyurethane foams and studies on their flame-retardant and thermal properties

A binary hybrid-filled flame-retardant coating, consisting of graphene oxide (GO) and amino-terminated silica nanospheres (KH-550-SiO₂), was fabricated onto a flexible polyurethane (FPU) foam using the layer-by-layer assembly method.

Combination effect of MoS2 with aluminum hypophosphite in flame retardant ethylene-vinyl acetate composites

A series of flame retardant ethylene-vinyl acetate (EVA) composites, with different aluminum hypophosphite (AHP), melamine cyanurate (MCA) and MoS₂ content, has been prepared.

Simultaneously enhancing the flame retardancy and toughness of epoxy by lamellar dodecyl-ammonium dihydrogen phosphate

Lamellar dodecyl-ammonium dihydrogen phosphate flame retardant was synthesized in one-pot. Its incorporation into epoxy leads to the simultaneous enhancement of flame retardancy and impact toughness for the resulting epoxy composites.

Preparation, characterization, and flame retardance of high-density polyethylene/sulfur-free expandable graphite composites

In this work, a hydrothermal method was used to prepare a novel, sulfur-free expandable graphite (EG), which was added to high-density polyethylene (HDPE) to improve the flammability and the dripping behavior of composites. Phosphoric acid (H3PO4) was utilized as the intercalating agent, and potassium permanganate and nitric acid were used as the oxidizing agent. EG was investigated using Fourier transform infrared spectroscopy, X-ray diffraction, X-ray photoelectron spectrometry, energy dispersive spectrometry, and scanning electron microscopy. Thermogravimetric analysis, the limiting oxygen index (LOI) and UL-94 were used to examine the thermal and flame-retardant properties of the composites. The results demonstrated that the EG composite exhibited much better thermal stability than pure polymer. Additionally, at 30 wt% EG loading, the LOI value of HDPE/ EG fabrication by H3PO4-hydrothermal method (PEG) was 30, and the flammability standard of UL-94 reached the V0 level, verifying that the EG that was prepared using the H3PO4-hydrothermal process can effectively be used in fireproof composites. The tensile modulus of the composites increased with increasing filler content, while the tensile strength decreased. EG enhanced flexural strength and flexural modulus of HDPE composites but not with high EG loading. The impact strength of the composites was diminished due to the incorporation of EG into HDPE matrix.