Synthesis, mechanical properties and fire behaviors of rigid polyurethane foam with a reactive flame retardant containing phosphazene and phosphate

Advancements in Flame-Retardant Systems for Rigid Polyurethane Foam

The amplified employment of rigid polyurethane foam (RPUF) has accentuated the importance of its flame-retardant properties in stimulating demand. Thus, a compelling research report is essential to scrutinize the recent progression in the field of the flame retardancy and smoke toxicity reduction of RPUF. This comprehensive analysis delves into the conventional and innovative trends in flame-retardant (FR) systems, comprising reactive-type FRs, additive-type FRs, inorganic nanoparticles, and protective coatings for flame resistance, and summarizes their impacts on the thermal stability, mechanical properties, and smoke toxicity suppression of the resultant foams. Nevertheless, there are still several challenges that require attention, such as the migration of additives, the insufficient interfacial compatibility between flame-retardant polyols or flame retardants and the RPUF matrix, and the complexity of achieving both flame retardancy and mechanical properties simultaneously. Moreover, future research should focus on utilizing functionalized precursors and developing biodegradable RPUF to promote sustainability and to expand the applications of polyurethane foam.

Effects of different types of flame-retardant treatment on the flame performance of polyurethane/wood-flour composites

To improve the flammability of foamed polyurethane/wood-flour composites (FWPC), ammonium polyphosphate (APP) was used as a flame retardant to modified FWPC. The effects of different flame treatment processes on flame performance, smoke suppression, thermal property, and surface micrographs of flame retardant FWPC were investigated. The results showed that FWPC with the addition or impregnation process both improved the combustion behaviors. Compared with the addition process, FWPC-impregnation (FWPC-I) had a lower total heat release (THR), lower peak heat release rate (PHRR), prolonged time to ignition (TTI), more residues, and better combustion safety. FWPC-I had the highest residual carbon rate reaching 39.98%. A flame-retardant layer containing the P-O group was formed in the residual carbon of FWPC-I. Although APP had negative effects on the physical properties of FWPC, it was an effective flame-retardant ability for foamed polyurethane/wood-flour composites.

The Effect of Alkyl Terminal Chain Length of Schiff-Based Cyclotriphosphazene Derivatives towards Epoxy Resins on Flame Retardancy and Mechanical Properties

A series of Schiff-based cyclotriphosphazenes with different alkyl chain length terminal ends, 4a (dodecyl) and 4b (tetradecyl), were synthesized and the structures were characterized using Fourier-transform infrared spectroscopy (FT-IR), and 1H, 13C, and 31P nuclear magnetic resonance (NMR) and carbon, hydrogen, and nitrogen (CHN) elemental analysis. The flame-retardant and mechanical properties of the epoxy resin (EP) matrix were examined. The limiting oxygen index (LOI) of 4a (26.55%) and 4b (26.71%) revealed a good increment compared to pure EP (22.75%). The LOI results corresponded to their thermal behavior studied using thermogravimetric analysis (TGA) and the char residue analyzed under field emission scanning electron microscopy (FESEM). The mechanical properties of EP showed a positive impact on tensile strength with a trend of EP < 4a < 4b. The tensile strength went from 8.06 N/mm2 (pure EP) to 14.36 and 20.37 N/mm2, indicating that the additives were compatible with epoxy resin.

Flame Retardant Behaviour and Physical-Mechanical Properties of Polymer Synergistic Systems in Rigid Polyurethane Foams

In the presented work, the influence of two flame retardants—ammonium polyphosphates and 2,4,6-triamino-1,3,5-triazine on the polyurethane foam (PUR) systems were studied. In this paper, these interactive properties are studied by using the thermal analytical techniques, TGA and DTA, which enable the various thermal transitions and associated volatilization to be studied and enable the connection of the results with thermal and mechanical analysis, as are thermal conductivities, compression and bending behavior, hardness, flammability, and surface morphology. In this way, a greater understanding of what the addition of fire retardants to polyurethane foams means for system flammability itself and, on the other hand, how this addition affects the mechanical properties of PUR may be investigated. It was obtained that retardants significantly increase the fire resistance of the PURs systems while they do not affect the thermal conductivity and only slightly decrease the mechanical properties of the systems. Therefore, the presented systems seem to be applicable as thermal insulation where low heat conductivity coupled with high flame resistance is required.

A Review of Rigid Polymeric Cellular Foams and Their Greener Tannin-Based Alternatives

This review focuses on the description of the main processes and materials used for the formulation of rigid polymer foams. Polyurethanes and their derivatives, as well as phenolic systems, are described, and their main components, foaming routes, end of life, and recycling are considered. Due to environmental concerns and the need to find bio-based alternatives for these products, special attention is given to a recent class of polymeric foams: tannin-based foams. In addition to their formulation and foaming procedures, their main structural, thermal, mechanical, and fire resistance properties are described in detail, with emphasis on their advanced applications and recycling routes. These systems have been shown to possess very interesting properties that allow them to be considered as potential substitutes for non-renewable rigid polymeric cellular foams.

Fire-Retardant Property of Hexasubstituted Cyclotriphosphazene Derivatives with Schiff Base Linking Unit Applied as an Additives in Polyurethane Coating for Wood Fabrication

A series of new hexasubstituted cyclotriphosphaze derivatives containing Schiff base linkages were successfully synthesized and characterized. The series contains different terminal substituents of pentyl and tetradecyl. Fourier transform infrared spectroscopy (FTIR), nuclear magnetic resonance spectroscopy (NMR), and carbon, hydrogen, and nitrogen (CHN) elemental analysis were used to characterize the intermediates and final compounds, while the thermal stability of the final compounds is evaluated with a thermogravimetric analysis (TGA) test. The final compounds are physically added to the polyurethane coating formulation and then applied to the wood panel using a brush and the compound’s fire-retardant properties are evaluated using the limiting oxygen index (LOI) test. In this research, compound 3b showed good thermal stability compared to compound 3a. In terms of LOI results, polyurethane with an LOI value of 21.90% was employed as a matrix for wood coating and the value increased to 24.90% when this polyurethane is incorporated with 1 wt.% of the compound 3b. The increase in the LOI value indicates that the wood coating containing hexasubstituted cyclotriphosphazene compounds exhibits excellent fire-retardant properties as additives.

Acoustic Performance and Flame Retardancy of Ammonium Polyphosphate/Diethyl Ethylphosphonate Rigid Polyurethane Foams

Flame-retardant water-blown rigid polyurethane foams (RPUFs) modified by ammonium polyphosphate (APP) and diethyl ethylphosphonate (DEEP) were synthesized by a one-pot free-rising method. We performed scanning electron microscopy (SEM), compression strength tests, acoustic absorption measurements and thermogravimetric analysis, as well as limited oxygen index, vertical burning and cone calorimeter tests to investigate the mechanical properties, acoustic performance and flame retardancy of the foams. SEM confirmed that the open-cell structures of the foams were successfully constructed with the introduction of a cell-opening agent. Upon using 20 php APP, the average acoustic absorption coefficient of the foam reached 0.535 in an acoustic frequency range of 1500-5000 Hz. The results of thermogravimetric analysis demonstrated that the incorporation of APP and DEEP can effectively restrain mass loss of RPUFs during pyrolysis. In particular, the compressive strength of a foam composite containing 5 php APP and 15 php DEEP increased to 188.77 kPa and the LOI value reached 24.9%. In a vertical burning test and a cone calorimeter test, the joint use of APP and DEEP endowed RPUFs with a V-0 rating and they attained a THR value of 23.43 MJ/m². Moreover, the addition of APP improved the acoustic absorption performance of the foam, verified by acoustic absorption measurements. Considering potential applications, the formulation containing 15 php APP and 5 php DEEP could be used in the preparation of a new flame-retardant acoustic absorption rigid polyurethane foam.

Effect of flame retardants on mechanical and thermal properties of bio-based polyurethane rigid foams

A soy oil-based polyol (HSBP) was synthesized from epoxidized soy oil through a ring-opening reaction with distilled water. A phosphorus-containing flame retardant (DOPO–HSBP) was synthesized through the reaction of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) and HSBP. A nitrogen-containing flame retardant (T–D) was prepared by the reaction of diethanolamine with glycol diglycidyl ether. The structures of HSBP, DOPO–HSBP, and T–D were characterized by Fourier transform infrared spectroscopy (FT-IR) and nuclear magnetic resonance (¹H NMR). The flame-retardant rigid polyurethane foam (PPUFs and NPUFs) was prepared successfully by mixing HSBP, DOPO–HSBP, and T–D. The effects of DOPO–HSBP content on the mechanical, thermal, and flame-retardant properties of PPUFs and NPUFs were investigated by tensile tests, thermogravimetric analyses (TGA), limiting oxygen index (LOI), and UL-94 vertical burning level. The morphology of PPUFs and NPUFs was studied via scanning electron microscopy (SEM). With the increase in the percentage of DOPO–HSBP added, the flame retardant property of rigid polyurethane foam (RPUF) was greatly improved. When the phosphorus-containing flame retardant DOPO–HSBP was added to 50% of the RPUF with the nitrogen-containing flame retardant T–D, the LOI value of the foam increased from 18.3 to 25.5, and the UL-94 result was classified as “V-0” with almost no effect on the mechanical properties of the RPUF. The results showed that the phosphorus and nitrogen synergistic flame retardants of DOPO–HSBP and T–D can endow excellent flame retardant properties to RPUF without affecting its mechanical properties.

A vegetable oil-based polyurethane rigid foam containing a phosphorus–nitrogen dualflame retardant system was prepared, and the foam exhibited not only excellent flame retardant properties but also good mechanical properties.

Thermal Stability, Smoke Density, and Flame Retardance of Ecotype Bio-Based Flame Retardant Agricultural Waste Bagasse/Epoxy Composites

In the study, agricultural waste bagasse was used as a bio-based flame retardant for reducing the flammability of epoxy. Specifically, an interpenetrating network (IPN) was formed through a ring opening reaction between the hydroxyl functional group of bagasse and the epoxy group of triglycidyl isocyanurate (TGIC), forming Bagasse@TGIC. Next, 9, 10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide (DOPO) was mixed with Bagasse@TGIC, inducing a reaction between the active hydrogen of DOPO and the epoxy group of TGIC, ultimately forming Bagasse@TGIC@DOPO with an IPN structure. Finally, the novel flame retardant was added to epoxy to create a composite. The integral procedural decomposition temperature (IPDT) of pure epoxy is 619 °C; after the introduction of the 30 wt% flame retardant, the IPDT of the resultant composite material increased to 799 °C, greatly increasing the thermal stability by 29%. After the addition of the Bagasse@TGIC@DOPO flame retardant, the limiting oxygen index increased from 21% for the pure epoxy to 29% for the composite, and the UL-94 rating improved from failing rating for the pure epoxy and V-0 rating for the composite. The Raman spectrum indicated that the addition of Bagasse@TGIC@DOPO IPN substantially increased the biochar yield during the burning process, increasing thermal stability. These results confirmed that the epoxy/Bagasse@TGIC@DOPO composite had substantial flame retarding effects.

A Review on Synthesis, Structural, Flame Retardancy and Dielectric Properties of Hexasubstituted Cyclotriphosphazene

Hexachlorocyclotriphosphazene is a ring compound consisting of an alternating phosphorus and nitrogen atom with two chlorine substituents attached to the phosphorus atom. The six chlorine atoms attached to this cyclo compound can be substituted with any different nucleophile that leads to changes in different chemical and physical properties. The major topics that were investigated in this research are the flame retardancy and dielectric properties of cyclotriphosphazene compounds. Cyclotriphosphazene compounds have high potential to act as a flame retardant, and this compound consists of two active elements attributed to its high flame-retardant character. This compound also demonstrated good ability as a flame retardant due to its low toxicity and less smoke produced. In addition, cyclotriphosphazene compounds were also investigated for their dielectric properties. Cyclotriphosphazene has high potential in the electrical field since it has dielectric properties that can be widely studied in the investigation of any potential application. This review presented literature studies focused on recent research development and studies in the field of cyclotriphosphazene that focused on synthesis, structural, flame retardancy, and dielectric properties of hexachlorocyclotriphosphazene compounds.

Preparation of Flame-Retardant Polyurethane and Its Applications in the Leather Industry

As a novel polymer, polyurethane (PU) has been widely applied in leather, synthetic leather, and textiles due to its excellent overall performance. Nevertheless, conventional PU is flammable and its combustion is accompanied by severe melting and dripping, which then generates hazardous fumes and gases. This defect limits PU applications in various fields, including the leather industry. Hence, the development of environmentally friendly, flame-retardant PU is of great significance both theoretically and practically. Currently, phosphorus-nitrogen (P-N) reactive flame-retardant is a hot topic in the field of flame-retardant PU. Based on this, the preparation and flame-retardant mechanism of flame-retardant PU, as well as the current status of flame-retardant PU in the leather industry were reviewed.

Effect of Cyclotriphosphazene-Based Curing Agents on the Flame Resistance of Epoxy Resins

Epoxy resins are characterized by excellent properties such as chemical resistance, shape stability, hardness and heat resistance, but they present low flame resistance. In this work, the synthesized derivatives, namely hexacyclohexylamino-cyclotriphosphazene (HCACTP) and novel diaminotetracyclohexylamino-cyclotriphosphazene (DTCATP), were applied as curing agents for halogen-free flame retarding epoxy materials. The thermal properties and combustion behavior of the cured epoxy resins were investigated. The obtained results revealed that the application of both derivatives significantly increased flame resistance. The epoxy resins cured with HCACTP and DTCATP exhibited lower total heat release together with lower total smoke production compared to the epoxy materials based on conventional curing agents (dipropylenetriamine and ethylenediamine). Comparing both derivatives, the HCACTP-cured epoxy resin was found to provide a higher flame resistance. The designed novel class of epoxy materials may be used for the preparation of materials with improved flame resistance properties in terms of flame spreading and smoke inhibition.

Synthesis of novel liquid crystalline and fire retardant molecules based on six-armed cyclotriphosphazene core containing Schiff base and amide linking units

Nucleophilic substitution reaction between 4-hydroxybenzaldehyde and hexachlorocyclotriphosphazene, HCCP formed hexakis(4-formlyphenoxy)cyclotriphosphazene, 1. Intermediates 2a-e was formed from the alkylation reaction of methyl 4-hydroxybenzoate with alkyl bromide which further reduced to form benzoic acid intermediates. Further reaction of 2a-e and other substituted benzoic acid formed 3a-h, which then reduced to give subsequent amines, 4a-h. Other similar reaction was used to synthesis 4i. Condensation reaction between 1 and 4a-i yielded hexasubstituted cyclotriphosphazene compounds, 5a-i having Schiff base and amide linking units, and these compounds consist of different terminal substituents such as heptyl, nonyl, decyl, dodecyl, tetradecyl, hydroxy, carboxy, chloro, and nitro groups, respectively. Compound 5j with amino substituent at terminal end was formed from the reduction of 5i. All the intermediates and compounds were characterized using Fourier Transform Infrared (FT-IR), Nuclear Magnetic Resonance (NMR) and CHN elemental analysis. Mesophase texture of these compounds were determined using Polarized Optical Microscope (POM) and their mesophase transition were further confirmed using Differential Scanning Calorimetry (DSC). Only compounds 5a-e with alkoxy chains exhibited smectic A phase while other intermediates (1, 2a-e, 3a-h, and 4a-i) and final compounds (5f-j) are found to be non-mesogenic with no liquid crystal behaviour. The confirmation of the identity of the SmA phase was determined using XRD analysis. The study on the structure-properties relationship was conducted in order to determine the effect of the terminal group, length of the chains and linking units to the mesophase behaviour of the compounds. Moreover, the fire retardant properties of these compounds were determined using Limiting Oxygen Index (LOI) testing. Polyester resin with LOI value of 22.53% was used as matrix for moulding in the study. The LOI value increased to 24.71% when this polyester resin incorporated with 1 wt% of HCCP. Generally, all the final compounds showed a positive results with LOI value above 27% and the highest LOI value was belonged to compound 5i with 28.53%. The high thermal stability of the Schiff base molecules and the electron withdrawing group of the amide bonds and nitro group enhanced the fire retardant properties of this compound.

Rigid polyurethane foams modified with borate and oxamide groups – Preparation and properties

In this work the results of the research on modification of rigid polyurethane foams properties by new polyols with borate and oxamide groups have been presented. Propylene glycols — the products of hydroxyalkylation of N,N′-bis(2-hydroxypropyl)oxamide bis(dihydrogenborate) by excess of propylene carbonate (PC) was used as a polyol component. The new polyols have been foamed using polymeric 4,4′-diphenylmethane diisocyanate, water and triethylamine. The modification of the foam structure by oxamide and borate groups guarantees their low water uptake, very good heat-insulating properties, good dimension stability and decreases their flammability, and does not worsen their mechanical properties and thermal stability.

Synthesis of New Star-Shaped Liquid Crystalline Cyclotriphosphazene Derivatives with Fire Retardancy Bearing Amide-Azo and Azo-Azo Linking Units

Two series of new hexasubstituted cyclotriphosphazene derivatives were successfully synthesized and characterized. These derivatives are differentiated by two types of linking units in the molecules such as amide-azo (6a-j) and azo-azo (8a-j). The homologues of the same series contain different terminal substituents such as heptyl, nonyl, decyl, dodecyl, tetradecyl, hydroxyl, carboxyl, chloro, nitro, and amino groups. All the intermediates and final compounds were characterized using Fourier transform infrared spectroscopy (FT-IR), nuclear magnetic resonance spectroscopy (NMR), and Carbon, Hydrogen, and Nitrogen (CHN) elemental analysis. Liquid crystal properties for all compounds were determined using polarized optical microscope (POM). It was found that only intermediates 2a-e with nitro and alkoxyl terminal chains showed a smectic A phase. All the final compounds with alkoxyl substituents are mesogenic with either smectic A or C phases. However, other intermediates and compounds were found to be non-mesogenic. The study on the fire retardancy of final compounds was determined using limiting oxygen index (LOI) method. The LOI value of pure polyester resin (22.53%) was increased up to 24.71% after treating with 1 wt% of hexachlorocyclotriphosphazene (HCCP). Moreover, all the compounds gave positive results on the LOI values and compound 6i with the nitro terminal substituent showed the highest LOI value of 27.54%.

Liquid-Crystal and Fire-Retardant Properties of New Hexasubstituted Cyclotriphosphazene Compounds with Two Schiff Base Linking Units

A series of new hexasubstituted cyclotriphosphazene compounds (4a–j) consisting of two Schiff base linking units and different terminal substituents was successfully synthesized and characterized. The structures of these compounds were confirmed using Fourier Transform Infra-Red (FTIR), Nuclear Magnetic Resonance (NMR), and CHN elemental analysis. Polarized optical microscopy (POM) was used to determine their liquid-crystal behavior, which was then further confirmed using differential scanning calorimetry (DSC). Compounds 4a–i with heptyl, nonyl, decyl, dodecyl, tetradecyl, hydroxy, 4-carboxyphenyl, chloro, and nitro terminal ends, respectively, showed the liquid-crystal properties, whereas compound 4j with the amino group was found to be non-mesogenic. The attachment of an electron-donating group in 4j eventually give a non-mesogenic product. The study of the fire-retardant properties of these compounds was done using the limiting oxygen index (LOI). In this study, polyester resin (PE) was used as a matrix for moulding, and the LOI value of pure PE was 22.53%. The LOI value increased to 24.71% when PE was incorporated with 1 wt.% of hexachlorocyclotriphosphazene (HCCP), thus indicating that HCCP has a good fire-retardant properties. The result showed that all the compounds have good agreement in their LOI values. Compound 4i with a nitro terminal group gave the highest LOI value of 28.37%.

Improving the flame retardancy of waterborne polyurethanes based on the synergistic effect of P-N flame retardants and a Schiff base

A novel reactive intumescent fire retardant hexa-[4-[(2-hydroxy-ethylimino)-methyl]-phenoxyl]-cyclotriphosphazene (HEPCP), containing both cyclotriphosphazene and Schiff base structures, is successfully prepared. The chemical structures of HEPCP and flame-retardant waterborne polyurethane (WPU) (FR-WPU) were characterized via³¹P, ¹H NMR and FT-IR. Thermogravimetric (TG) analysis showed that HEPCP exhibited excellent thermal stability and produced rich char residue under high temperature compared with the control sample. The Schiff base and cyclotriphosphazene had a synergistic effect on the WPU. Limiting oxygen index (LOI) values of up to 26.7% were recorded; the dripping behavior was simultaneously improved and achieved a V-1 rating in the UL-94 test by incorporating 0.5 wt% phosphorus. In contrast to the pure WPU, the peak heat release rate (pHRR) of the FR-WPU/HEPCP5 decreased by 43.8%. The char residues increased from 0.63% to 6.96%, and scanning electron microscopy (SEM) showed a relatively continuous and membranous substance, with few holes. The results of TGA-FIR, Py-GC/MS and SEM indicated that HEPCP displayed a fire-retardant mechanism in the condensed-phase. In addition, the thermomechanical behaviors and the mechanical properties indicated that both mechanical properties and T_gh increased.

A novel reactive intumescent fire retardant hexa-[4-[(2-hydroxy-ethylimino)-methyl]-phenoxyl]-cyclotriphosphazene (HEPCP), containing both cyclotriphosphazene and Schiff base structures, is successfully prepared.

Hierarchically porous SiO2/polyurethane foam composites towards excellent thermal insulating, flame-retardant and smoke-suppressant performances

Polyurethane foam (PUF) is widely used in building insulation field but highly flammable. In an effort to develop an efficient way to reduce flammability and smoke release of PUF without sacrificing its inherent merits, a novel strategy has been proposed to decorate silica aerogels onto the surface of PUF to fabricate hierarchically porous SiO₂/PUF composites. Due to the unique hierarchically porous structure, the resultant composites showed superior thermal insulation with a lower thermal conductivity of 0.0282 W/(m K). The introduction of silica aerogels also effectively improved the compressive strength, almost 220% of that of neat PUF. Notably, the SiO₂/PUF composites were rendered self-extinguishing in vertical burning tests and had a high limiting oxygen index (LOI) value of 32.5%. Cone calorimetry (CC) tests revealed that the peak heat release rate (PHRR) and peak smoke production release (PSPR) of the SiO₂/PUF composites were reduced by 40.4% and 45.6%, respectively. Particularly, the specific optical density (Ds) of the composites displayed as 55.7% reduction in the smoke density chamber tests, showing excellent smoke-suppression. The mechanism analysis suggested that a compact silica-rich hybrid barrier formed, preventing thermal degradation products and energy transfer during combustion. These results indicate SiO₂/PUF composites have enormous potential as building insulation materials.

Recycled polyethylene terephthalate and aluminum anodizing sludge-based boards with flame resistance

The objective of this study was to utilize polyethylene terephthalate (PET) and aluminum anodizing sludge (AAS) to produce fire-resistant polyurethane (PU) boards of different densities. Boards with 10%, 20%, 30%, 40% and 50% PET waste as a replacement for the PU raw material were prepared with the addition of 20% aluminum sludge. The products were checked by scanning electron microscopy (SEM) to show that the addition of residues modified the morphology of the alveoli and reduced the compressive strength of the rigid foams. The boards showed combustion deceleration up to flame extinction in the flammability test (UL94) because of the presence of the AAS. The influence of the fillers on the combustion of the specimens without and with 50% PET was observed through SEM images of the preserved and burnt regions of the materials. A reduction in the direct production costs of all the sheets was measured and reached close to 70% in the case of the board with the highest amount of added residues. Therefore, as a way to save natural resources and become more sustainable, it is suggested that the civil construction industry consider the addition of these residues as part of its formulations.

Preparation and Characteristics of an Environmentally Friendly Hyperbranched Flame-Retardant Polyurethane Hybrid Containing Nitrogen, Phosphorus, and Silicon

The NCO functional group of 3-isocyanatoproplytriethoxysilane (IPTS) and the OH functional group of 10-(2,5-dihydroxyphenyl)-10H-9-oxa-10-phospha-phenantbrene-10-oxide (DOPO-BQ) were used to conduct an addition reaction. Following completion of the reaction, triglycidyl isocyanurate (TGIC) was introduced to conduct a ring-opening reaction. Subsequently, a sol–gel method was used to initiate a hydrolysis–condensation reaction on TGIC–IPTS–DOPO-BQ to form a hyperbranched nitrogen–phosphorous–silicon (HBNPSi) flame retardant. This flame retardant was incorporated into a polyurethane (PU) matrix to prepare a hybrid material. Fourier-transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), limiting oxygen index (LOI), UV-VIS spectrophotometry, and Raman analysis were conducted to characterize the structure and analyze the transparency, thermal stability, flame retardancy, and residual char to understand the flame retardant mechanism of the prepared hybrid material. After the flame retardant was added, the maximum degradation rate decreased from −36 to −17 wt.%/min, the integral procedural decomposition temperature (IPDT) increased from 348 to 488 °C, and the char yield increased from 0.7 to 8.1 wt.%. The aforementioned results verified that the thermal stability of PU can be improved after adding HBNPSi. The LOI analysis indicated that the pristine PU was flammable because the LOI of pristine PU was only 19. When the content of added HBNPSi was 40%, the LOI value was 26; thus the PU hybrid became nonflammable.

Density Effect on Flame Retardancy, Thermal Degradation, and Combustibility of Rigid Polyurethane Foam Modified by Expandable Graphite or Ammonium Polyphosphate

The current study aims at comparatively investigating the effect of apparent density on flame retardancy, thermal degradation and combustion behaviors of rigid polyurethane foam (RPUF), RPUF/ expandable graphite (EG) and RPUF/ ammonium polyphosphate (APP). A series of RPUF, RPUF/EG and RPUF/APP samples with different apparent densities (30, 60 and 90 kg/m³) were prepared. The flame retardancy, thermal degradation, and combustion behaviors of each sample were investigated. Limiting oxygen index (LOI) results indicated that increasing apparent density was beneficial to the flame retardancy of all foam systems. The effect of apparent density on the enhancement of flame retardancy followed the sequence of RPUF < RPUF/APP < RPUF/EG. Thermogravimetric analysis (TGA) results showed that an increase in the apparent density can cause more weight loss in the first degradation stage and less weight loss in the second degradation stage for all foam systems. The combustion behaviors also showed significant differences. The samples with a higher apparent density showed a longer duration of heat release and higher total heat release (THR). The findings in this study demonstrated that apparent density played an important role in flame retardancy, thermal degradation, and combustion behaviors of RPUF, which must be paid more attention in the studies of flame-retardant RPUF.