Mechanical properties of poly(lactid acid) plasticized by cardanol derivatives

Research progress in fully biorenewable tough blends of polylactide and green plasticizers

Plasticized PLA plastic films are being increasingly used in, among others, packaging and agriculture sectors in an attempt to address the rapid growth of municipal waste. The present paper aims to review the recent progress and the state-of-the-art in the field of fully bio-renewable tough blends of PLA with green plasticizers aimed at developing flexible packaging films. The different classes of green substances, derived from completely bio-renewable resources, used as potential plasticizers for PLA resins are reviewed. The effectiveness of these additives for PLA plasticization is discussed by describing their effects on different properties of PLA. The performance of these blends is primarily determined by the solvent power, compatibility, efficiency, and permanence of plasticizer present in the PLA matrix of resulting films. The various chemical modification strategies employed to tailor the phase interactions, dispersion level and morphology, plasticization efficiency, and permanence, including functionalization, oligomerization, polymerization and self-crosslinking, grafting and copolymerization, and dynamic vulcanization are demonstrated. Sometimes a third component has also been added to the plasticized binary blends as compatibilizer to further promote dispersion and interfacial adhesion. The impact of chemical structure, size and molecular weight, chemical functionalities, polarity, concentration, topology as well as molecular architectures of the plasticizers on the plasticizer performance and the overall characteristics of resulting plasticized PLA materials is discussed. The morphological features and toughening mechanisms for PLA/plasticizer blends are also presented. The different green liquids employed show varying degree of plasticization. Some are more useful for semi-rigid applications, while some others can be used for very flexible products. There is an optimum level of plasticizer in PLA matrices above which the tensile ductility deteriorates. Esters-derivatives of bio-based plasticizers have been shown to be very promising additives for PLA modification. Some plasticizers impart additional functions such as antioxidation and antibacterial activity to the resulting PLA materials, or compatibilization in PLA-based blends. While the primary objective of plasticization is to boost the processability, flexibility, and toughness over wider practical conditions, the bio-degradability, permeability and long-term stability of microstructure (and thereby properties) of the plasticized films against light, weathering, thermal aging, and oxidation deserve further investigations.

Framework for a High-Throughput Screening Method to Assess Polymer/Plasticizer Miscibility: The Case of Hydrocarbons in Polyolefins

Polymer composite materials require softening to reduce their glass transition temperature and improve processability. To this end, plasticizers (PLs), which are small organic molecules, are added to the polymer matrix. The miscibility of these PLs has a large impact on their effectiveness and, therefore, their interactions with the polymer matrix must be carefully considered. Many PL characteristics, including their size, topology, and flexibility, can impact their miscibility and, because of the exponentially large number of PLs, the current trial-and-error approach is very ineffective. In this work, we show that using coarse-grained molecular simulations of a small dataset of 48 PLs, it is possible to identify topological and thermodynamic descriptors that are proxy for their miscibility. Using ad-hoc molecular dynamics simulation setups that are relatively computationally inexpensive, we establish correlations between the PLs' topology, internal flexibility, thermodynamics of aggregation, and degree of miscibility, and use these descriptors to classify the molecules as miscible or immiscible. With all available data, we also construct a decision tree model, which achieves a F1 score of 0.86 ± 0.01 with repeated, stratified 5-fold cross-validation, indicating that this machine learning method can be a promising route to fully automate the screening. By evaluating the individual performance of the descriptors, we show this procedure enables a 10-fold reduction of the test space and provides the basis for the development of workflows that can efficiently screen PLs with a variety of topological features. The approach is used here to screen for apolar PLs in polyisoprene melts, but similar proxies would be valid for other polyolefins, while, in cases where polar interactions drive the miscibility, other descriptors are likely to be needed.

Bio-based epoxidized soybean oil branched cardanol ethers as compatibilizers of polybutylene succinate (PBS)/polyglycolic acid (PGA) blends

Blending poly(butylene succinate) (PBS) with another biodegradable polymer, polyglycolic acid (PGA), has been demonstrated to improve the barrier performance of PBS. However, blending these two polymers poses a challenge because of their incompatibility and large difference of their melting temperatures. In this study, we synthesized epoxidized soybean oil branched cardanol ether (ESOn-ECD), a bio-based and environmentally friendly compatibilizer, and used it to enhance the compatibility of PBS/PGA blends. It was demonstrated that the terminal carboxyl/hydroxyl groups of PBS and PGA can react with ESOn-ECD in situ, leading to branching and chain extension of PBS and PGA. The addition of ESO3-ECD to the blend considerably diminished the dispersed phase of PGA. Specifically, in comparison to the PBS/PGA blend without a compatibilizer, the diameter of the PGA phase decreased from 2.04 μm to 0.45 μm after the addition of 0.7 phr of ESO3-ECD, and the boundary between the two phases became difficult to distinguish. Additionally, the mechanical properties of the blends were improved after addition of ESO3-ECD. This research expands the potential applications of these materials and promotes the use of bio-based components in blend formulations.

Preparation and Characterization of Bio-Based PLA/PEG/g-C3N4 Low-Temperature Composite Phase Change Energy Storage Materials

As energy and environmental issues become more prominent, people must find sustainable, green development paths. Bio-based polymeric phase change energy storage materials provide solutions to cope with these problems. Therefore, in this paper, a fully degradable polyethylene glycol (PEG20000)/polylactic acid (PLA)/g-C₃N₄ composite phase change energy storage material (CPCM) was obtained by confinement. The CPCM was characterized by FTIR and SEM for compatibility, XRD and nanoindentation for mechanical properties and DSC, LFA, and TG for thermal properties. The results showed that the CPCM was physical co-mingling; when PLA: PEG: g-C₃N₄ was 6:3:1, the consistency was good. PEG destroys the crystallization of PLA and causes the hardness to decrease. When PLA: PEG: g-C₃N₄ was 6: 3: 1, it had a maximum hardness of 0.137 GPa. The CPCM had a high latent enthalpy, and endothermic and exothermic enthalpies of 106.1 kJ/kg and 80.05 kJ/kg for the PLA: PEG: g-C₃N₄ of 3: 6: 1. The CPCM showed an increased thermal conductivity compared to PLA, reaching 0.30 W/(m·K),0.32 W/(m·K) when PLA: PEG: g-C₃N₄ was 6: 3: 1 and when PLA: PEG: g-C₃N₄ was 3: 6: 1, respectively. Additionally, the CPCM was stable within 250 °C, indicating a wide appliable temperature range. The CPCM can be applied to solar thermal power generation, transportation, and building construction.

Understanding the balance between additives' miscibility and plasticisation effect in polymer composites: a computational study

Plasticisers are small organic molecules routinely added to polymer composites that modify the processability of the compounds by adsorbing on the filler's surface or dispersing into the polymer matrix. Here using a simple yet chemically specific coarse-grained model, we demonstrate that the filler surface coverage and the degree of dispersion into the polymer matrix can be tuned without modifying the chemistry of the plasticisers but only by varying their conformational flexibility. We show that when the adsorption mechanism and clustering into the bulk are entropically driven as in this work, this is a general phenomenon independent on the polymer chemistry and its molecular weight. Our findings suggest a simple practical design rule that requires only minor modifications of the plasticisers' chemistry to achieve maximum adsorption onto the filler surface or dispersion into the polymer matrix.

Study on the Extrusion Molding Process of Polylactic Acid Micro Tubes for Biodegradable Vascular Stents

Polylactic acid (PLA) has been widely used in the field of medical devices. However, few studies have been conducted on the extrusion molding of PLA micro tubes for the preparation of biodegradable vascular stents. In this paper, the extrusion die for PLA single-cavity micro tubes was designed and manufactured by micro-extrusion theory. Taking the outer diameter, wall thickness, wall thickness uniformity and ovality of micro tubes as the evaluation index, the influence of the main extrusion process parameters on the evaluation index was studied. The experimental results show that the outer diameter and wall thickness are significantly affected by screw speed, pulling speed and gas flow rate; extrusion process parameters have little influence on wall thickness uniformity and ovality within a certain range, which mainly depends on the processing accuracy and assembly accuracy of the extrusion die. However, excessively high screw speed and low gas flow rate have significant effects on ovality. Finally, according to the influence of extrusion process parameters on the evaluation index, a series of micro tubes that meet the design requirements are extruded and carved into vascular stent structures.

The Impact of the Addition of Compatibilizers on Poly (lactic acid) (PLA) Properties after Extrusion Process

Poly (lactic acid) (PLA), due to its biodegradability, biocompatibility, and renewability, is one of the most promising biobased polymers for replacing some of the petrol-based materials. Low flexibility of PLA is overcome, by blending it with olefin-based polymers, such as polypropylene (PP). However, the use of compatibilizing agents is required to attain final materials with suitable mechanical properties. Such agents, although essential, can affect PLA structure and, consequently, the mechanical properties of the PLA. To the best of our knowledge, this issue was never studied, and the results can contribute to achieving the best formulations of PLA-based blends according to their final applications. The thermal and mechanical properties of the extruded PLA, with three different commercial compatibilizing agents, were evaluated with the purpose of demonstrating how the compatibilizers can introduce structural differences into the PLA chain during the extrusion process. The combination of crystallinity, molecular weight, and the morphology of the samples after extrusion determines the final mechanical properties of PLA. Despite being a fundamental study, it is our aim to contribute to the sustainability of PLA-based industries. The addition of a 2.5% concentration of C1 compatibilizer seems to have less influence on the final morphology and mechanical properties of the blends.

Dual-Functioning Antibacterial Eugenol-Derived Plasticizers for Polylactide

Dual-functioning additives with plasticizing and antibacterial functions were designed by exploiting the natural aromatic compound eugenol and green platform chemical levulinic acid or valeric acid that can be produced from biobased resources. One-pot synthesis methodology was utilized to create three ester-rich plasticizers. The plasticizers were thoroughly characterized by several nuclear magnetic resonance techniques (¹H NMR, ¹³C NMR, ³¹P NMR, HSQC, COSY, HMBC) and by electrospray ionization-mass spectrometry (ESI-MS) and their performances, as plasticizers for polylactide (PLA), were evaluated. The eugenyl valerate was equipped with a strong capability to depress the glass transition temperature (T_g) of PLA. Incorporating 30 wt% plasticizer led to a reduction of the T_g by 43 °C. This was also reflected by a remarkable change in mechanical properties, illustrated by a strain at break of 560%, almost 110 times the strain for the breaking of neat PLA. The two eugenyl levulinates also led to PLA with significantly increased strain at breaking. The eugenyl levulinates portrayed higher thermal stabilities than eugenyl valerate, both neat and in PLA blends. The different concentrations of phenol, carboxyl and alcohol functional groups in the three plasticizers caused different bactericidal activities. The eugenyl levulinate with the highest phenol-, carboxyl- and alcohol group content significantly inhibited the growth of Staphylococcus aureus and Escherichia coli, while the other two plasticizers could only inhibit the growth of Staphylococcus aureus. Thus, the utilization of eugenol as a building block in plasticizer design for PLA illustrated an interesting potential for production of additives with dual functions, being both plasticizers and antibacterial agents.

Vegetable Additives in Food Packaging Polymeric Materials

Plants are the most abundant bioresources, providing valuable materials that can be used as additives in polymeric materials, such as lignocellulosic fibers, nano-cellulose, or lignin, as well as plant extracts containing bioactive phenolic and flavonoid compounds used in the healthcare, pharmaceutical, cosmetic, and nutraceutical industries. The incorporation of additives into polymeric materials improves their properties to make them suitable for multiple applications. Efforts are made to incorporate into the raw polymers various natural biobased and biodegradable additives with a low environmental fingerprint, such as by-products, biomass, plant extracts, etc. In this review we will illustrate in the first part recent examples of lignocellulosic materials, lignin, and nano-cellulose as reinforcements or fillers in various polymer matrices and in the second part various applications of plant extracts as active ingredients in food packaging materials based on polysaccharide matrices (chitosan/starch/alginate).

Processing of Super Tough Plasticized PLA by Rotational Molding

This work is aimed at studying the suitability of polylactic acid (PLA) plasticized by two cardanol derivatives, i.e., cardanol and epoxidized cardanol acetate, in rotational molding, for the production of hollow items. For this purpose, plasticized PLA samples were obtained by melt mixing and then processed by a lab-scale rotational molding equipment. For comparison, poly(ethylene glycole), PEG, and plasticized PLA samples were also produced. Despite the very low cooling rates attained in rotational molding, completely amorphous samples were obtained with neat PLA and PLA plasticized by cardanol derivatives. In contrast, PEG plasticized PLA showed a very high degree of crystallinity, as highlighted by DSC and XRD analysis, which made the extraction of the rotomolded box-shaped specimens impossible. The plasticizing effectiveness of cardanol derivatives was proven by tensile testing of rotational molded prototypes, which highlighted the reduced modulus and strength and improved strain to break, compared to neat PLA. Therefore, efficient toughening of PLA can be attained by the use of the two cardanol derived plasticizers, which involves a significant reduction of the polymer glass transition, as well as a reduced increase of the crystallization kinetic. On the other hand, the reduction of the glass transition temperature due to the addition of plasticizer is responsible for significant crystallization effects even during ageing at room temperature, which involves significant embrittlement of the material.