Effects of carboxymethyl chitosan microencapsulated melamine polyphosphate on the flame retardancy and water resistance of thermoplastic polyurethane

Bio-Sourced Flame Retardants for Textiles: Where We Are and Where We Are Going

After the period of halogenated compounds, the period of nano-structured systems, and that of phosphorus (and nitrogen)-based additives (still in progress), following the increasingly demanding circular economy concept, about ten years ago the textile flame retardant world started experiencing the design and exploitation of bio-sourced products. Indeed, since the demonstration of the potential of such bio(macro)molecules as whey proteins, milk proteins (i.e., caseins), and nucleic acids as effective flame retardants, both natural and synthetic fibers and fabrics can take advantage of the availability of several low-environmental impact/"green" compounds, often recovered from wastes or by-products, which contain all the elements that typically compose standard flame-retardant recipes. The so-treated textiles often exhibit flame-retardant features that are similar to those provided by conventional fireproof treatments. Further, the possibility of using the same deposition techniques already available in the textile industry makes these products very appealing, considering that the application methods usually do not require hazardous or toxic chemicals. This review aims to present an overview of the development of bio-sourced flame retardants, focusing attention on the latest research outcomes, and finally discussing some current challenging issues related to their efficient application, paving the way toward further future implementations.

Production and Characterization of Flame Retardant Leather Waste Filled Thermoplastic Polyurethane

Discovering new applications for discarded materials, such as leather waste (LW), has proven to be an effective approach to an ecofriendly and sustainable production. The manufacture of halogen-free flame retardant LW containing thermoplastic polyurethane (TPU)-based samples containing an organic phosphinate (OP)-based flame retardant additive would represent an advance in this area. The effects of LW and OP levels on the thermal, flame retardant, and tensile properties of the samples using thermal gravimetric analysis (TGA), limiting oxygen index (LOI), vertical UL-94 (UL-94 V), mass loss calorimetry, and tensile tests have been assessed. OP is highly effective in LW-filled TPU. The highest UL-94 V rating of V0, LOI value of 31.4%, the lowest peak heat release rate (93 ± 3 kW/m2), and total heat evolved (49 ± 2 MJ/m2) values are obtained with the use of 20 wt % OP. OP is primarily promoted through the creation of a compact intumescent residue structure in the condensed phase. LW exhibits an adjuvant effect by producing nonflammable gases in the gas phase and raising the residual yield in the condensed phase. The most remarkable effect of the LW presence is observed in fire performance index (FPI) and fire growth rate (FIGRA) values. The highest FPI value of 0.49 sm2/kW and the lowest FIGRA value of 0.91 kW/m2s are observed with the use of 20 wt % LW.

Self-healing, flame-retardant, and antimicrobial chitosan-based dynamic covalent hydrogels

This study reports the fabrication of chitosan-based hydrogels with potential to be applied as a flame-retardant coating on skin or other surfaces. These hydrogels possess remarkable antimicrobial properties that are highly desirable for the protection of epidermises. Hydrogels in this study were prepared via the cross-linking reaction of chitosan with a vanillin-based cross linker containing flame-retarding moieties through Schiff's base reaction. The synthesized hydrogels possess imine linkages enabling them to self-heal at room temperature. Self-healing abilities offered these hydrogels the ability to protect the skin for a longer time. One flame retarding mechanism of these hydrogels was by retaining the water in their polymeric network; thus, the role of bound and unbound water molecules was studied using DSC and Raman spectroscopy. The hydrogels synthesized in this study retained their flame-retarding properties even after drying due to the charring process that inhibited the pyrolysis process. Therefore, these chitosan-based hydrogels are able to prolong the protection time against fire.

Fabrication and In Vitro Biological Assay of Thermo-Mechanically Tuned Chitosan Reinforced Polyurethane Composites

The progressive trend of utilizing bioactive materials constitutes diverse materials exhibiting biocompatibility. The innovative aspect of this research is the tuning of the thermo-mechanical behavior of polyurethane (PU) composites with improved biocompatibility for vibrant applications. Polycaprolactone (CAPA) Mn = 2000 g-mol-1 was used as a macrodiol, along with toluene diisocyanate (TDI) and hexamethylene diisocyanate (HMDI), to develop prepolymer chains, which were terminated with 1,4 butane diol (BD). The matrix was reinforced with various concentrations of chitosan (1-5 wt %). Two series of PU composites (PUT/PUH) based on aromatic and aliphatic diisocyanate were prepared by varying the hard segment (HS) ratio from 5 to 30 (wt %). The Fourier-transformed infrared (FTIR) spectroscopy showed the absence of an NCO peak at 1730 cm-1 in order to confirm polymer chain termination. Thermal gravimetric analysis (TGA) showed optimum weight loss up to 500 °C. Dynamic mechanical analysis (DMA) showed the complex modulus (E*) ≥ 200 MPa. The scanning electron microscope (SEM) proved the ordered structure and uniform distribution of chain extender in PU. The hemolytic activities were recorded up to 15.8 ± 1.5% for the PUH series. The optimum values for the inhibition of biofilm formation were recorded as 46.3 ± 1.8% against E. coli and S. aureus (%), which was supported by phase contrast microscopy.

Synergetic Effect of α-ZrP Nanosheets and Nitrogen-Based Flame Retardants on Thermoplastic Polyurethane

A supramolecular self-assembly method was used to prepare melamine cyanurate/α-ZrP nanosheets (MCA@α-ZrP) as a novel hybrid flame retardant for thermoplastic polyurethane (TPU). Microstructure characterization showed a uniform dispersion with strong interfacial strength of the MCA@α-ZrP hybrid within the TPU matrix, leading to simultaneous enhancements in both mechanical and fire-safety properties. The TPU/MCA@α-ZrP nanocomposite exhibited 43.1 and 47.0% increments in tensile strength and fracture energy, respectively. Thanks to the platelike structure of α-ZrP coupled with the dilution effect of MCA (releasing nonflammable gases), the hybrid MCA@α-ZrP reduced the peak heat release rate of TPU by 49.7% in comparison with 15.8 and 35.4% for TPU/MCA and TPU/ α-ZrP composites, respectively. The fire performance index of TPU is significantly promoted by 90% upon adding the MCA@α-ZrP hybrid. Additionally, LOI and UL-94 tests showed high flame-retarding characteristics for the MCA@α-ZrP hybrid. For example, LOI increased from 20.0% for neat TPU to 25.5% for the MCA@α-ZrP hybrid system, and it was rated V-1 from the UL-94 test. Furthermore, the smoke production and pyrolysis products were significantly suppressed by adding the MCA@α-ZrP hybrid into TPU. Interfacial hydrogen bonding, the dilution effect of MCA, forming a "labyrinth" layer, and catalytic action of α-ZrP nanosheets synergistically improved both the mechanical performance and flame retardancy of TPU nanocomposites. This work provides a new example of integrating traditional flame retardants with functional nanosheets to develop polymeric nanocomposites with high mechanical and fire-safety properties.

Fabrication and application of chitosan-based biomass composites with fire safety, water treatment and antibacterial properties

In this work, a biomass composite material (CS@NC@PA-Na) was prepared from chitosan (CS), nano-cellulose (NC) and sodium phytate (PA-Na). The prepared products were characterized by scanning electron microscopy (SEM), thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectrometry (XPS) and X-ray diffraction (XRD). The fire/water safety and antimicrobial properties of the CS@NC@PA-Na were fully studied. The results indicated CS@NC@PA-Na (50 mg) could effectively reduce the concentration of methyl orange by 85 % under 30 min adsorption. Meanwhile, only 5 wt% CS@NC@PA-Na could increase the limiting oxygen index (LOI) value of epoxy resin composite from 24.5 to 30.1 %, and decrease the peak heat/smoke release rate by 29.5 and 33.3 %, respectively. Moreover, CS@NC@PA-Na also exhibited excellent antibacterial effect. This work provides an efficient, feasible and eco-friendly route for large-scale production of multi-functional CS-based biomass materials that could be used in the fields of fire safety and environmental conservation.

A Study on the Preparation and Cavitation Erosion Mechanism of Polyether Polyurethane Coating

Polyurethane elastomers are anticipated to be applied in the field of cavitation erosion (CE) resistance, but their protection and damage mechanisms are not clear, which greatly restricts their further development. In this article, five polyether polyurethanes (PU_x) with different crosslinking densities were prepared. Their mechanical properties, thermal properties, water absorption, surface morphology and chemical structure before and after CE tests were compared with ESEM, OM, TG-DSC, FTIR and XPS in detail. The results showed that with an increase in crosslinking density, the tensile strength of PU_x increased first and then decreased, elongation at break and water absorption reduced gradually and thermal decomposition temperature and adhesion strength increased steadily. During the CE process, cavitation load aggravated the degree of microphase separation and made brittle hard segments concentrate on the coating surface; meanwhile, cavitation heat accelerated hydrolysis, pyrolysis, oxidation and the fracture of molecular chains. As a result, the mechano-thermal coupling intensified the formation and propagation of fatigue cracks, which should be the fundamental reason for the CE damage of polyurethane elastomer. PU_0.4 exhibited the best CE resistance among the five coatings thanks to its good comprehensive properties and may find potential applications on the surface of hydraulic components.

Recent Advances in Halogen-Free Flame Retardants for Polyolefin Cable Sheath Materials

With the continuous advancements of urbanization, the demand for power cables is increasing to replace overhead lines for energy transmission and distribution. Due to undesirable scenarios, e.g., the short circuit or poor contact, the cables can cause fire. The cable sheath has a significant effect on fire expansion. Thus, it is of great significance to carry out research on flame-retardant modification for cable sheath material to prevent fire accidents. With the continuous environmental concern, polyolefin (PO) is expected to gradually replace polyvinyl chloride (PVC) for cable sheath material. Moreover, the halogen-free flame retardants (FRs), which are the focus of this paper, will replace the ones with halogen gradually. The halogen-free FRs used in PO cable sheath material can be divided into inorganic flame retardant, organic flame retardant, and intumescent flame retardant (IFR). However, most FRs will cause severe damage to the mechanical properties of the PO cable sheath material, mainly reflected in the elongation at break and tensile strength. Therefore, the cooperative modification of PO materials for flame retardancy and mechanical properties has become a research hotspot. For this review, about 240 works from the literature related to FRs used in PO materials were investigated. It is shown that the simultaneous improvement for flame retardancy and mechanical properties mainly focuses on surface treatment technology, nanotechnology, and the cooperative effect of multiple FRs. The principle is mainly to improve the compatibility of FRs with PO polymers and/or increase the efficiency of FRs.

Enhanced Fire Safety of Rigid Polyurethane Foam via Synergistic Effect of Phosphorus/Nitrogen Compounds and Expandable Graphite

In order to explore highly efficient flame-retardant rigid polyurethane foam (RPUF), phosphorus/nitrogen compounds and expandable graphite (EG) were successfully incorporated into RPUF by a free one-spot method. The combustion results showed that the fire safety of the RPUF samples was remarkably improved by the addition of phosphoric/nitrogen compounds and EG. With the incorporation of 22.4 wt.% phosphorus/nitrogen compounds and 3.2 wt.% EG, the RPUF composites achieved UL-94 V-0 rating. Besides, the total heat release and total smoke release of RPUF composites were reduced by 29.6% and 32.4% respectively, compared to those of the pure RPUF sample. PO• and PO2• together with nonflammable gaseous products were evolved from phosphoric/nitrogen compounds in the gas phase, which quenched the flammable free radicals in the matrix and diluted the concentration of combustible gaseous products generated from PRUF during combustion. The compact char residues which acted as excellent physical barriers were formed by catalysis of EG and phosphoric/nitrogen compounds in the condense phase. The fire hazard of RPUF was significantly reduced by the synergistic effect of phosphorus-nitrogen compounds and EG. This work provides a promising strategy to enhance the fire safety of RPUF.

Flame-Retardant Systems Based on Chitosan and Its Derivatives: State of the Art and Perspectives

During the last decade, the utilization of chitin, and in par0ticular its deacetylated form, i.e., chitosan, for flame retardant purposes, has represented quite a novel and interesting application, very far from the established uses of this bio-sourced material. In this context, chitosan is a carbon source that can be successfully exploited, often in combination with intumescent products, in order to provide different polymer systems (namely, bulky materials, fabrics and foams) with high flame retardant (FR) features. Besides, this specific use of chitosan in flame retardance is well suited to a green and sustainable approach. This review aims to summarize the recent advances concerning the utilization of chitosan as a key component in the design of efficient flame retardant systems for different polymeric materials.