Synthesis and characterization of a phosphorous/nitrogen based sol-gel coating as a novel halogen- and formaldehyde-free flame retardant finishing for cotton fabric

Anti-flammable, anti-fouling, anti-bacterial treatment of cotton fabrics with MOF-based hybrid coatings for highly efficient oil-water separation

A flame-retardant and hydrophobic coating was deposited on the surface of the cotton fabric via a two-step spray deposition technique. Specifically, the coating was composed of flame-retardant component (guanidine phosphate) and hydrophobic components (Ti-MOF and bis(3-aminopropyl)-terminated poly(dimethylsiloxane) (PDMS)) and crosslinked with glutaraldehyde. The limiting oxygen index (LOI) of the coated cotton fabrics increased from 18.0 % to 32.0 % (15#) and 26.5 % (15#-Ti-PDMS) relative to that of the original cotton fabric, and the coated cotton fabrics also self-extinguished in the UL-94 flammability test. Compared with that of the original cotton fabric, the PHRR of the coated fabrics was significantly lower, reaching 80 %. The coated cotton fabrics (15# and 15#-Ti-PDMS) had good antibacterial properties against Staphylococcus aureus (S. aureus). In addition, 15#-Ti-PDMS had high hydrophobicity, good washing and abrasion resistance and good water-oil separation performance. Its water contact angle was 146°. The water contact angle remained above 130° after 10 laundering cycles and 50 scratch cycles. Even under strongly acidic and strongly basic conditions, the water-oil separation efficiency of 15#-Ti-PDMS was greater than 99 %, and it was still greater than 90 % after 10 cycles. Therefore, a simple and effective method for preparing flame-retardant, hydrophobic and antibacterial cotton fabric was developed.

Synthesis of phosphorus, sulfur and silicon-containing flame retardant via thiol-ene click reaction and its use for durable finishing of cotton fabric

The article presents a very simple method of synthesis and application of a halogen and formaldehyde free, P, S and Si-containing flame retardant for the durable finishing of cotton fabric. The compound was obtained as a result of the thiol-ene click reaction. The compound was designed to have two functional groups: an alkoxysilyl group for cross-linking and binding to the cotton fabric, and a phosphate group to provide flame retardant properties. The flame retardant was applied to cotton fabric using the sol-gel method. According to the pyrolysis-combustion flow calorimetry (PCFC) technique, the use of the obtained silane for cotton treatment can reduce heat release rate (HRR) to almost 75% compared to the raw fabric. FT-IR analyses and SEM images indicate that impregnated cotton samples were covered with a layer of silanes. The SEM-EDS analysis confirmed successful modification of cotton fabrics. After 10 cycles of washing it was found that the created coatings are resistant to washing and retain their flame retardant properties.

Evaluating the fire resistance and durability of cotton textiles treated with a phosphoramide phosphorus ester phosphate ammonium flame retardant

The phosphoramide phosphorus ester phosphate ammonium (PPEPA) flame retardant was synthesized by phosphorus oxychloride and ethanolamine, and its structure was characterized by nuclear magnetic resonance and Fourier transform infrared spectroscopy (FTIR). Cotton textiles treated with 20 wt% PPEPA (CT-PPEPA3) would have high durability and flame retardance. The limiting oxygen index (LOI) of CT-PPEPA3 was found to be 46.5 %, while after undergoing 50 laundering cycles (LCs) following the AATCC 61-2013 3 A standard, the LOI only decreased to 31.4 %. Scanning electron microscopy and X-ray diffraction analyses suggested the penetration of PPEPA molecules into the interior of cotton fibers, resulting in a minor alteration of the cellulose crystal structure. The excellent durability, FTIR, and energy-dispersive X-ray of CT-PPEPA3 provided evidence for the formation of -N-P(=O)-O-C- and -O-P(=O)-O-C- covalent bonds between the PPEPA molecules and cellulose. The -N-P(=O)-O-C- bond exhibited a p-π conjugation effect, leading to enhanced stability and improved durability of the flame-retardant cotton textiles. Vertical flame, thermogravimetric, and cone calorimetry tests demonstrated that the CT-PPEPA3 underwent condensed-phase and synergistic flame retardation. Additionally, these finished cotton textiles retained adequate breaking strength and softness, making them suitable for various applications. In conclusion, the incorporation of the -N-P(=O)-ONH4 group into the phosphorus ester phosphate ammonium flame retardant demonstrated effective enhancement of the fire resistance and durability of treated cotton textiles.

Formaldehyde-free and durable phosphorus-containing cotton flame retardant with -N=P-(N)3- and reactive ammonium phosphoric acid groups

A flame retardant (FR) hexachlorocyclotriphosphazene diethylenetriamine ammonium phosphoric acid (HDAPA) was synthesized. Vertical flammability test and limiting oxygen index (LOI) results showed that cotton samples finished with HDAPA solutions (15 % and 20 %) could pass vertical flame retardancy test, and LOIs reached 30.1 % and 35.4 % even after 50 laundering cycles according to AATCC 61-2013 3A washing standard (3A), performing flame retardancy and washing durability. Meanwhile, Fourier transform infrared and X-ray photoelectron spectroscopy analyses suggested that HDAPA was grafted on cotton fibers through -P(=O)-O-C covalent bond. Total heat release (1.98 MJ/m2) and char residue (16.2 %) of HDAPA treated cotton were much lower than those (4.26 MJ/m2, 3.2 %) of untreated cotton. Thermogravimetry results showed HDAPA changed thermal decomposition pathway of cotton fabric, which was further supported by thermogravimetric-Fourier infrared spectrometer results, revealing HDAPA performed a condensed phase flame retardancy mechanism. Scanning electron microscopy implied HDAPA entered amorphous region of cotton fibers to react with cellulose. Mechanical properties of HDAPA treated cotton decreased a little. Although the synthesis process used formaldehyde but no free formaldehyde released. In consequence, the aforementioned results indicated that the introduction of -N=P-(N)3- and -P(=O)(O-NH4+)2 groups to FR was an viable method to improve flame retardancy and durability.

Aldehyde-free and bio-based durable coatings for cellulose fabrics with high flame retardancy, antibacteria and well wearing performance

The bio-based coatings of cellulose fabrics (cotton) had attracted increasing attention for multifunction and sustainability but suffered from poor durability and low efficiency. Here, the aldehyde-free and durable coatings for cotton fabrics (CPZ@CF) with satisfactory flame retardancy, antibacteria as well as wearing performance were prepared through the interfacial coordination effect where the well-organized zinc phytate complex were in situ grew on the pre-treated surface of cotton fabrics with chitosan (CS) and Zn2+. The CZP@CF exhibited excellent antibacterial activity for Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli) with 99.99 % antibacterial rates benefiting from the synergistic effect between Zn2+ and CS. Meanwhile, even the CPZ coatings loading was only 1.5 wt%, the fire safety of CZP@CF remarkably enhanced owing to the excellent synergistic catalytic charring and free radical capture. More importantly, the antibacterial rates of CZP@CF for S. aureus and E. coli still reached 99.99 % and 91.67 % after 50 washing cycles. Additionally, this treatment method did not deteriorate the fabrics properties, including mechanical and breathability as well as wearing performance, which provided the approach to fabricate the flame retardant and antibacterial textiles with well durability and wearing performance.

Environmentally Friendly Approach to the Reduction of Microplastics during Domestic Washing: Prospects for Machine Vision in Microplastics Reduction

The increase in the global population is directly responsible for the acceleration in the production as well as the consumption of textile products. The use of textiles and garment materials is one of the primary reasons for the microfibers generation and it is anticipated to grow increasingly. Textile microfibers have been found in marine sediments and organisms, posing a real threat to the environment as it is invisible pollution caused by the textile industry. To protect against the damaging effects that microplastics can have, the formulation of mitigation strategies is urgently required. Therefore, the primary focus of this review manuscript is on finding an environmentally friendly long-term solution to the problem of microfiber emissions caused by the domestic washing process, as well as gaining an understanding of the various properties of textiles and how they influence this problem. In addition, it discussed the effect that mechanical and chemical finishes have on microfiber emissions and identified research gaps in order to direct future research objectives in the area of chemical finishing processes. In addition to that, it included a variety of preventative and minimizing strategies for reduction. Last but not least, an emphasis was placed on the potential and foreseeable applications of machine vision (i.e., quantification, data storage, and data sharing) to reduce the amount of microfibers emitted by residential washing machines.

Sustainable Secondary-Raw Materials, Natural Substances and Eco-Friendly Nanomaterial-Based Approaches for Improved Surface Performances: An Overview of What They Are and How They Work

To meet modern society’s requirements for sustainability and environmental protection, innovative and smart surface coatings are continually being developed to improve or impart surface functional qualities and protective features. These needs regard numerous different sectors, such as cultural heritage, building, naval, automotive, environmental remediation and textiles. In this regard, researchers and nanotechnology are therefore mostly devoted to the development of new and smart nanostructured finishings and coatings featuring different implemented properties, such as anti-vegetative or antibacterial, hydrophobic, anti-stain, fire retardant, controlled release of drugs, detection of molecules and mechanical resistance. A variety of chemical synthesis techniques are usually employed to obtain novel nanostructured materials based on the use of an appropriate polymeric matrix in combination with either functional doping molecules or blended polymers, as well as multicomponent functional precursors and nanofillers. Further efforts are being made, as described in this review, to carry out green and eco-friendly synthetic protocols, such as sol–gel synthesis, starting from bio-based, natural or waste substances, in order to produce more sustainable (multi)functional hybrid or nanocomposite coatings, with a focus on their life cycle in accordance with the circular economy principles.

Synthesis and evaluation of an eco-friendly and durable flame-retardant cotton fabrics based on a high-phosphorous-content

Cotton fabrics are extremely flammable. Therefore, ammonium salt of dipentaerythritol hexaphosphoric acid (ADPHPA), a novel reactive phosphorus flame retardant without halogen and formaldehyde, was synthesized by solvent-free synthesis method. Surface chemical graft modification was chosen to introduce flame retardant, imparting its flame retardancy and washability. SEM indicated that ADPHPA entered the interior of cotton fiber, which was grafted with OH of control cotton fabrics (CCF) by forming POC covalent bonds to obtain treated cotton fabrics (TCF). There were no apparent differences in the fiber morphology and crystal structure after treatment according to SEM and XRD analysis. TG analysis demonstrated that the decomposition process of TCF was changed compared with CCF, while lower heat release rate and total heat release of TCF indicated its combustion efficiency was also reduced based on cone calorimetry test. Meanwhile, in the durability test, TCF had undergone 50 laundering cycles (LCs) in accordance with AATCC-61-2013 3A standard and had a short vertical combustion charcoal length, which were able to be regard as durable flame-retardant fabrics. The mechanical properties of TCF decreased to a degree, but did not affect the actual use of cotton fabrics. Taken as a whole, ADPHPA has research significance and development potential as a durable phosphorus-based flame retardant.

Advanced Flame-Retardant Methods for Polymeric Materials

Most organic polymeric materials have high flammability, for which the large amounts of smoke, toxic gases, heat, and melt drips produced during their burning cause immeasurable damages to human life and property every year. Despite some desirable results having been achieved by conventional flame-retardant methods, their application is encountering more and more difficulties with the ever-increasing high flame-retardant requirements such as high flame-retardant efficiency, great persistence, low release of heat, smoke, and toxic gases, and more importantly not deteriorating or even enhancing the overall properties of polymers. Under such condition, some advanced flame-retardant methods have been developed in the past years based on "all-in-one" intumescence, nanotechnology, in situ reinforcement, intrinsic char formation, plasma treatment, biomimetic coatings, etc., which have provided potential solutions to the dilemma of conventional flame-retardant methods. This review briefly outlines the development, application, and problems of conventional flame-retardant methods, including bulk-additive, bulk-copolymerization, and surface treatment, and focuses on the raise, development, and potential application of advanced flame-retardant methods. The future development of flame-retardant methods is further discussed.

Functional Silane-Based Nanohybrid Materials for the Development of Hydrophobic and Water-Based Stain Resistant Cotton Fabrics Coatings

The textile-finishing industry, is one of the main sources of persistent organic pollutants in water; in this regard, it is necessary to develop and employ new sustainable approaches for fabric finishing and treatment. This research study shows the development of an efficient and eco-friendly procedure to form highly hydrophobic surfaces on cotton fabrics using different modified silica sols. In particular, the formation of highly hydrophobic surfaces on cotton fabrics was studied by using a two-step treatment procedure, i.e., first applying a hybrid silica sol obtained by hydrolysis and subsequent condensation of (3-Glycidyloxypropyl)trimethoxy silane with different alkyl(trialkoxy)silane under acid conditions, and then applying hydrolyzed hexadecyltrimethoxysilane on the treated fabrics to further improve the fabrics' hydrophobicity. The treated cotton fabrics showed excellent water repellency with a water contact angle above 150° under optimum treatment conditions. The cooperative action of rough surface structure due to the silica sol nanoparticles and the low surface energy caused by long-chain alkyl(trialkoxy)silane in the nanocomposite coating, combined with the expected roughness on microscale due to the fabrics and fiber structure, provided the treated cotton fabrics with excellent, almost super, hydrophobicity and water-based stain resistance in an eco-sustainable way.

Development of Eco-Friendly Hydrophobic and Fouling-Release Coatings for Blue-Growth Environmental Applications: Synthesis, Mechanical Characterization and Biological Activity

The need to ensure adequate antifouling protection of the hull in the naval sector led to the development of real painting cycles, which involve the spreading of three layers of polymeric material on the hull surface exposed to the marine environment, specifically defined as primer, tie coat and final topcoat. It is already well known that coatings based on suitable silanes provide an efficient and non-toxic approach for the hydrophobic and antifouling/fouling release treatment of surfaces. In the present work, functional hydrophobic hybrid silica-based coatings (topcoats) were developed by using sol-gel technology and deposited on surfaces with the "doctor blade" method. In particular, those organic silanes, featuring opportune functional groups such as long (either fluorinated) alkyl chains, have a notable influence on surface wettability as showed in this study. Furthermore, the hydrophobic behavior of this functionalized coating was improved by introducing an intermediate commercial tie-coat layer between the primer and the topcoat, in order to decrease the wettability (i.e., decreasing the surface energy with a matching increase in the contact angle, CA) and to therefore make such coatings ideal for the design and development of fouling release paints. The hereby synthesized coatings were characterized by optical microscopy, contact angle analysis and a mechanical pull-off test to measure the adhesive power of the coating against a metal substrate typically used in the nautical sector. Analysis to evaluate the bacterial adhesion and the formation of microbial biofilm were related in laboratory and simulation (microcosm) scales, and assessed by SEM analysis.

Functional Nanohybrids and Nanocomposites Development for the Removal of Environmental Pollutants and Bioremediation

World population growth, with the consequent consumption of primary resources and production of waste, is progressively and seriously increasing the impact of anthropic activities on the environment and ecosystems. Environmental pollution deriving from anthropogenic activities is nowadays a serious problem that afflicts our planet and that cannot be neglected. In this regard, one of the most challenging tasks of the 21st century is to develop new eco-friendly, sustainable and economically-sound technologies to remediate the environment from pollutants. Nanotechnologies and new performing nanomaterials, thanks to their unique features, such as high surface area (surface/volume ratio), catalytic capacity, reactivity and easy functionalization to chemically modulate their properties, represent potential for the development of sustainable, advanced and innovative products/techniques for environmental (bio)remediation. This review discusses the most recent innovations of environmental recovery strategies of polluted areas based on different nanocomposites and nanohybrids with some examples of their use in combination with bioremediation techniques. In particular, attention is focused on eco-friendly and regenerable nano-solutions and their safe-by-design properties to support the latest research and innovation on sustainable strategies in the field of environmental (bio)remediation.

Assembled hybrid films based on sepiolite, phytic acid, polyaspartic acid and Fe3+ for flame-retardant cotton fabric

To impart durable flame retardant property to cotton fabric, a kind of multilayered hybrid film based on environmentally friendly phytic acid, sepiolite, polyaspartic acid, and Fe3+ were deposited on the surface of cotton fabric by layer-by-layer and spraying method to form a dense protective layer. Compared with cotton fabric, hybrid film coated cotton showed excellent flame retardant property and low fire hazard, which can be demonstrated by vertical flame test, limiting oxygen index (LOI) and cone calorimeter test. After-flame time and after-glow time of hybrid film coated cotton is 1 s and 1 s, respectively. LOI value of hybrid film coated cotton increased by 44.4% compared with control sample. Cone calorimeter test revealed a total heat release rate reduction of 52.6% and peak heat release rate reduction of 73.6% for hybrid film coated cotton fabric. This work demonstrates that the hybrid film composed of phytic acid, sepiolite, polyaspartic acid, and Fe3+ could improve the durable flame retardant property of cotton fabric.

Multifunctional Dyeing of Wool Fabrics Using Selenium Nanoparticles

This work aims to utilize selenium nanoparticles (Se-NPs) as a novel dyestuff, which endows wool fibers with an orange color because of their localized surface plasmon resonance. The color characteristics of dyed fibers were evaluated and analyzed. The color depth of the dyed fabrics under study was increased with the increase in Se content and dyeing temperature. The colored wool fabrics were characterized using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDX) and an X-ray diffraction (XRD) analysis. The results indicated that spherical Se-NPs with a spherical shape were consistently deposited onto the surface of wool fibers with good distribution. In addition, the influence of high temperature on the color characteristics and imparted functionalities of the dyed fabrics were also investigated. The obtained results showed that the proposed dyeing process is highly durable to washing after 10 cycles of washes, and the acquired functionalities, mainly antimicrobial activity and UV-blocking properties, were only marginally affected, maintaining an excellent fastness property.

Development of Antibacterial and Antifouling Innovative and Eco-Sustainable Sol-Gel Based Materials: From Marine Areas Protection to Healthcare Applications

Bacterial colonization of surfaces is the leading cause of deterioration and contaminations. Fouling and bacterial settlement led to damaged coatings, allowing microorganisms to fracture and reach the inner section. Therefore, effective treatment of surface damaged material is helpful to detach bio-settlement from the surface and prevent deterioration. Moreover, surface coatings can withdraw biofouling and bacterial colonization due to inherent biomaterial characteristics, such as superhydrophobicity, avoiding bacterial resistance. Fouling was a past problem, yet its untargeted toxicity led to critical environmental concerns, and its use became forbidden. As a response, research shifted focus approaching a biocompatible alternative such as exciting developments in antifouling and antibacterial solutions and assessing their antifouling and antibacterial performance and practical feasibility. This review introduces state-of-the-art antifouling and antibacterial materials and solutions for several applications. In particular, this paper focuses on antibacterial and antifouling agents for concrete and cultural heritage conservation, antifouling sol-gel-based coatings for filtration membrane technology, and marine protection and textile materials for biomedicine. In addition, this review discusses the innovative synthesis technologies of antibacterial and antifouling solutions and the consequent socio-economic implications. The synthesis and the related physico-chemical characteristics of each solution are discussed. In addition, several characterization techniques and different parameters that influence the surface finishing coatings deposition were also described.

Synthesis, Chemical-Physical Characterization, and Biomedical Applications of Functional Gold Nanoparticles: A Review

Relevant properties of gold nanoparticles, such as stability and biocompatibility, together with their peculiar optical and electronic behavior, make them excellent candidates for medical and biological applications. This review describes the different approaches to the synthesis, surface modification, and characterization of gold nanoparticles (AuNPs) related to increasing their stability and available features useful for employment as drug delivery systems or in hyperthermia and photothermal therapy. The synthetic methods reported span from the well-known Turkevich synthesis, reduction with NaBH4 with or without citrate, seeding growth, ascorbic acid-based, green synthesis, and Brust-Schiffrin methods. Furthermore, the nanosized functionalization of the AuNP surface brought about the formation of self-assembled monolayers through the employment of polymer coatings as capping agents covalently bonded to the nanoparticles. The most common chemical-physical characterization techniques to determine the size, shape and surface coverage of AuNPs are described underlining the structure-activity correlation in the frame of their applications in the biomedical and biotechnology sectors.

An eco-friendly NP flame retardant for durable flame-retardant treatment of cotton fabric

A halogen-free, formaldehyde-free, efficient, durable, NP flame retardant, the ammonium salt of meglumine phosphoric ester acid (ASMPEA), was prepared. The Fourier-transform infrared spectroscopy (FTIR) and nuclear magnetic resonance spectroscopy (¹H NMR, ¹³C NMR, and ³¹P NMR) results indicated that ASMPEA was grafted onto cotton fibers by P-O-C covalent bonds. The LOI value of 30 wt% ASMPEA-treated cotton fabric was 40.2%, and after 50 laundering cycles (LCs), the LOI value decreased to 29.4%, indicating that the cotton fibers treated with ASMPEA were endowed with excellent durable flame retardancy. Thermogravimetry (TG), cone calorimetry, and vertical flammability test results showed that ASMPEA-treated cotton decomposed into phosphoric acid or polyphosphoric acid during combustion, which promoted the thermal degradation and charring of treated cotton fabrics and hindered the spread of flames. Scanning electron microscopy (SEM), X-ray diffraction (XRD), and energy-dispersive spectrometry (EDS) verified that ASMPEA infiltrated the cotton fiber without obviously affecting its surface morphology or crystal structure; however, the mechanical properties of the treated cotton fabric decreased slightly. These results confirm that ASMPEA achieved excellent durable flame retardancy when used to coat cotton fabric.

High-Efficiency Flame Retardants of a P-N-Rich Polyphosphazene Elastomer Nanocoating on Cotton Fabric

Modification by intumescent flame retardants is an effective way to impart antiflame properties to fabric materials. Polyphosphazene elastomers contain all three elements required by intumescent flame retardants: an acid source, a gas source, and a carbon source, making them all-in-one integrated intumescent flame retardants. In this work, halogen-free poly(dimethoxy)phosphazene (PDMP) loaded with 29.0 wt % phosphorus and 13.1 wt % nitrogen is shown to be an ideal flame retardant for fabric materials. For the first time, transparent and elastic PDMP was applied as an intumescent flame retardant for cotton fabric. The PDMP-coated cotton shows remarkable high-efficiency flame-retardant properties: (1) a self-extinguishing property during the vertical flame test is obtained when the add-on level reaches 5.3 wt %, with a lower smoke release character; (2) the limiting oxygen index (LOI) values of coated cotton are improved with increasing add-on level, and the thickness of the coating is measured to be at the nanolevel, 2540 nm when 10.9 wt % PDMP is coated. The coated cotton shows enhanced carbonization ability at lower temperatures, which is the key to imparting flame-retardant properties to cotton, and the PDMP-coated cotton shows remarkably lower peak heat release rate and total heat release compared to the control cotton during combustion. The durability of modified cotton was tested after 50 laundering cycles, which showed that the coating maintains 80% of its initial mass, and the after-laundering sample preserves the characteristics of self-extinguishing and a high LOI. Thus, the PDMP nanocoating-modified flame-retardant cotton fabric is sufficiently durable for practical application.

Nanostructured Surface Finishing and Coatings: Functional Properties and Applications

This review presents current literature on different nanocomposite coatings and surface finishing for textiles, and in particular this study has focused on smart materials, drug-delivery systems, industrial, antifouling and nano/ultrafiltration membrane coatings. Each of these nanostructured coatings shows interesting properties for different fields of application. In this review, particular attention is paid to the synthesis and the consequent physico-chemical characteristics of each coating and, therefore, to the different parameters that influence the substrate deposition process. Several techniques used in the characterization of these surface finishing coatings were also described. In this review the sol-gel method for preparing stimuli-responsive coatings as smart sensor materials is described; polymers and nanoparticles sensitive to pH, temperature, phase, light and biomolecules are also treated; nanomaterials based on phosphorus, borates, hydroxy carbonates and silicones are used and described as flame-retardant coatings; organic/inorganic hybrid sol-gel coatings for industrial applications are illustrated; carbon nanotubes, metallic oxides and polymers are employed for nano/ultrafiltration membranes and antifouling coatings. Research institutes and industries have collaborated in the advancement of nanotechnology by optimizing conversion processes of conventional materials into coatings with new functionalities for intelligent applications.

Preparation and Mechanism of Flame-Retardant Cotton Fabric with Phosphoramidate Siloxane Polymer through Multistep Coating

To improve the water solubility of phosphoramidate siloxane and decrease the amount of flame-retardant additives used in the functional coating for cotton fabrics, a water-soluble phosphoramidate siloxane polymer (PDTSP) was synthesized by sol-gel technology and flame-retardant cotton fabrics were prepared with a multistep coating process. A vertical flammability test, limited oxygen index (LOI), thermogravimetric analysis, and cone calorimetry were performed to investigate the thermal behavior and flame retardancy of PDTSP-coated fabrics. The coated cotton fabrics and their char residues after combustion were studied by attenuated total reflection infrared spectroscopy (FTIR-ATR), scanning electron microscopy (SEM), and X-ray photoelectron spectroscopy (XPS). All results presented that PDTSP-coated cotton fabrics had good flame retardancy and char-forming properties. PDTSP coating was demonstrated to posess gas-phase flame-retardant mechanism as well as a condensed phase flame-retardant mechanism, which can be confirmed by thermogravimetric analysis-Fourier transform infrared spectroscopy (TG-IR) and cone calorimetry test. Also, the preparation process had little effect on the tensile strength of cotton fabrics, although the air permeability and whiteness had a slight decrease. After different washing cycles, the coated samples still maintained good char-forming properties.

Sol-Gel and Layer-by-Layer Coatings for Flame-Retardant Cotton Fabrics: Recent Advances

Surface-engineered coatings for the fire protection of cotton are being increasing used thanks to the ease of application of the coatings and their effectiveness in preventing flame propagation and improving resistance to irradiative heat flux exposure. Two main approaches have been extensively investigated, namely sol-gel derived coatings and layer-by-layer assemblies. These approaches are both capable of providing treated fabrics with outstanding flame-retardant features. Notwithstanding, according to the composition of the sol-gel recipes and the type of deposited layers, it is possible to design multifunctional (for example hydrophobic and electrically conductive) treatments. This review aims at discussing recent advances with respect to both strategies, highlighting current limitations, open challenges, and possible advances.

Sol–Gel Treatment of Textiles for the Entrapping of an Antioxidant/Anti-Inflammatory Molecule: Functional Coating Morphological Characterization and Drug Release Evaluation

The growing interest towards textile-based drug delivery systems is due to their potential innovative medical and well-being applications. In recent years, the technique of encapsulation or inclusion of the medicine/active principle into a polymer functional matrix has been employed in order to obtain textile materials with controlled drug release. In this study, a sol–gel-based coating was developed and used as an entrapping polymeric cross-linked network for a N-Palmitoyl-ethanolamine (PEA) derivative, 2-methyl-pentadecanoic acid (4-nitro-phenyl)-amide or N-Palmitoyl-(4-nitro-phenyl)-amine (PNPA), whose anti-inflammatory and antioxidant properties have already been shown. A wide series of chemical-physical methods have been used to characterize the silica-based functional sol and to ascertain the efficient and temporary deposit of PNPA on the sol–gel coated cotton fabrics. The medicine release system achieved was shown to ensure biocompatibility, PNPA reservoir and its subsequent releasing under the action of cutaneous stimuli, thus providing useful insights in the design of medical textiles.

Surface Functionalization of Cotton and PC Fabrics Using SiO2 and ZnO Nanoparticles for Durable Flame Retardant Properties

In recent years, the use of functional textiles has attained attention due to their advantageous health and safety issues. Therefore, this study investigated the flame retardancy on cotton (COT) and polyester-cotton (PC) fabrics treated with different concentrations of silica and zinc nanoparticles through a sol-gel finishing technique. FTIR, SEM, and TGA were conducted for the characterization of coated fabric samples. The FTIR and SEM of Pristine and Treated Cotton and PC fabrics illustrated that the SiO2 (silica dioxide) and ZnO (Zinc oxide) nanoparticles were homogeneously attached to the fiber surface, which contributed to the enhancement of the thermal stability. The starting thermal degradation improved from 320 to 350 °C and maximum degradation was observed from 400 to 428 °C for the COT-2 cotton substrate. However, the initial thermal degradation improved from 310 to 319 °C and the highest degradation from 500 to 524 °C for the PC substrate PC-2. The outcomes revealed that the silica has a greater influence on the thermal properties of COT and PC fabric samples. Additionally, the tensile strength and flexural rigidity of the treated samples were improved with an insignificant decrease in air permeability.

Designed Ionic Microchannels for Ultrasensitive Detection and Efficient Removal of Formaldehyde in an Aqueous Solution

Ultrasensitive and ultraprecise detection of toxic target molecules is highly desirable for monitoring water pollution and improving human safety. Herein, a novel formaldehyde (HCHO) responsive ionic microchannel was successfully fabricated through constructing ethylenediamine (EDA)-functionalized poly(ionic liquid)/polyacrylonitrile nanofibrous membrane (PIL/PAN NFM). By employing the reactivity of HCHO with EDA immobilized on the prepared ionic nanofibrous membrane, the resultant ionic current output can switch from low to high because of the electron affinity increase and zeta potential decrease of the microchannels when reacting with more HCHO. Meanwhile, benefiting from the poly(ionic liquid) backbones in the designed ionic microchannels, the ions in electrolyte were greatly enriched in the channels and facilitating more ion transport paths formed along with the ionic nanofibers, therefore amplifying the detected ionic current signals. On the basis of the ionic current amplification mechanism, it is further used to detect a trace of HCHO in an aqueous solution. Finally, the ionic microchannels exhibited high sensitivity for the determination of HCHO ranging from 360 ppm (3.6 × 10² mg/L) to 0.036 ppt (3.6 × 10^-8 mg/L) (R² = 0.93) through an established linear correlation between responsive ionic current and HCHO concentrations. Furthermore, the ionic microchannels can remove a large number of HCHO molecules from an aqueous solution due to the abundant amino grafted on the membrane. In a sum, this work paves a promising way toward the design of artificial microchannels for various harmful compounds' detection.

Preparation of a novel flame retardant containing triazine groups and its application on cotton fabrics

A novel triazine-based flame retardant capable of reacting with natural cellulose fiber was successfully synthesized and used to improve the flame retardancy of cotton fabrics.

Synthesis of a Novel Linear α, ω-Di (Chloro Phosphoramide) Polydimethylsiloxane and Its Applications in Improving Flame-Retardant and Water-Repellent Properties of Cotton Fabrics

A novel linear α, ω-di (chloro phosphoramide)-terminated polydimethylsiloxane (CPN-PDMS) was successfully synthesized and utilized as a formaldehyde-free water-repellent and flame-retardant for cotton fabrics. The flame retardancy of treated cotton fabrics was estimated by limiting oxygen index (LOI) test, vertical flammability test, and cone calorimetry test. The cotton fabrics treated with 350 g/L CPN-PDMS obtained excellent flame retardancy with an LOI value of 30.6% and the char length was only 4.3 cm. Combustion residues were studied using Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS) analysis. Results show that CPN-PDMS can effectively enhance water repellency and fire resistance of cotton fabrics. Furthermore, the breaking strength test and the whiteness test strongly prove that the tensile strength and whiteness of the treated cotton fabrics were slightly lower than that of the pure cotton fabrics. The wash stability test showed that after 30 laundering cycles, the treated cotton fabrics still had an LOI value of 28.5% and a water-repellent effect of grade 80, indicating that CPN-PDMS was an excellent washing durability additive. In summary, these property enhancements of treated cotton fabrics were attributed to the synergistic effect of silicon-phosphorus-nitrogen elements in CPN-PDMS.

Sol–Gel Treatments to Flame Retard PA11/Flax Composites

This work investigates the efficiency of sol–gel treatments to flame retard flax fabric/PA11 composites. Different sol–gel treatments applied to the flax fabrics were prepared using TEOS in combination with phosphorus and/or nitrogen containing co-precursors (DEPTES, APTES) or additives (OP1230, OP1311). When the nitrogen and the phosphorus co-precursors were used, two coating methods were studied: a ‘one-pot’ route and a successive layer deposition method. For the “one-pot” method, the three precursors (TEOS, DEPTES, and APTES) were mixed together in the same solutions whereas for the different layers deposition method, the three different treatments were deposited on the fibers successively, first the TEOS, then a mix of TEOS/DEPTES, and finally a mix of TEOS/APTES. After deposition, the sol–gel coatings were characterized using scanning electron microscope, electron probe microanalyzer, and 29Si and 31P solid-state NMR. When only TEOS or a mix of TEOS and DEPTES is used, homogeneous coatings are obtained presenting well-condensed Si units (mainly Q units). When APTES is added, the coatings are less homogenous and agglomerates are present. A lower condensation rate of the Si network is also noticed by solid-state NMR. When additives are used in combination with TEOS, the TEOS forms a homogenous and continuous film at the surface of the fibers, but the flame retardants are not well distributed and form aggregates. The flame retardant (FR) efficiency of the different treatments on flax fabrics was evaluated using horizontal flame spread test. The following ranking of the different systems is obtained: TEOS + Additives > TEOS > TEOS + DEPTES ~ TEOS + DEPTES + APTES > multilayers. All the sol–gel coatings improve the flame retardant properties of the flax fabric, except the multilayer treatment. Based on these results, the three most efficient sol–gels were selected to prepare sol–gel-modified flax/PA11 composites. The composite modified with only TEOS showed the best FR properties. Surprisingly, the composite modified with the phosphorus-based flame retardant (AlPi) did not exhibit improved FR properties. This effect was attributed to the fact that the amount of the FR additive deposited on the fabrics was too low.