Effect of molten salts on the structure, morphology and electrical conductivity of PET-derived carbon nanostructures

Recycling and high-value utilization of polyethylene terephthalate wastes: A review

Polyethelene terephthalate (PET) is a well-known thermoplastic, and recycling PET waste is important for the natural environment and human health. This study provides a comprehensive overview of the recycling and reuse of PET waste through energy recovery and physical, chemical, and biological recycling. This article summarizes the recycling methods and the high-value products derived from PET waste, specifically detailing the research progress on regenerated PET prepared by the mechanical recycling of fiber/yarn, fabric, and composite materials, and introduces the application of PET nanofibers recycled by physical dissolution and electrospinning in fields such as filtration, adsorption, electronics, and antibacterial materials. This article explains the energy recovery of PET through thermal decomposition and comprehensively discusses various chemical recycling methods, including the reaction mechanisms, catalysts, conversion efficiencies, and reaction products, with a brief introduction to PET biodegradation using hydrolytic enzymes provided. The analysis and comparison of various recycling methods indicated that the mechanical recycling method yielded PET products with a wide range of applications in composite materials. Electrospinning is a highly promising recycling strategy for fabricating recycled PET nanofibers. Compared to other methods, physical recycling has advantages such as low cost, low energy consumption, high value, simple processing, and environmental friendliness, making it the preferred choice for the recycling and high-value utilization of waste PET.

Diaminopropane-appended activated carbons for the adsorptive removal of gaseous formaldehyde using a portable indoor air purification unit

It is of significant practical interest to develop high-performance air purifier (AP) for removing carcinogenic volatile organic compounds present ubiquitously in indoor air (e.g., formaldehyde (FA)). In this regard, a portable AP system was designed by loading honeycomb ceramic filters with diaminopropane (DAP)-appended activated carbon (AC). The maximum removal efficiencies (REs) of AP loaded with 10, 20, 30, and 50 %-DAP/AC were 26.2, 28, 88.3, and 89.4 %, respectively, against 5 ppm FA (at 160 L min-1). Hence, the 30 % DAP unit was used mainly in this work. The removal efficiency of 30 %-DAP/AC (160 L min-1), when tested against 2 ppm FA, decreased from 90.3 to 73.2 % with an increase in relative humidity from 0 to 60 %. The performance of the AP unit, when assessed kinetically in terms of the clean air delivery rate (CADR), reached as high as 10.2 L min-1 at the flow rate of 160 L min-1. Isotherm analysis further demonstrated the complex multilayered adsorption behavior of FA. Based on the density functional theory (DFT) simulation, the superiority of DAP/AC for FA adsorption can be attributed to the synergy of covalent (chemisorption) and non-covalent (pore filling and film diffusion) interactions.

Waste plastics derived nickel-palladium alloy filled carbon nanotubes for hydrogen evolution reaction

Carbon nanotubes (CNTs) composed of bimetallic nickel-palladium (NiPd) nanoparticles encapsulated in graphitic carbon shells (NdPd@CNT) are prepared by the chemical vapour deposition method using waste polyethylene terephthalate (PET) plastic carbon sources and NiPd-decorated carbon sheets (NiPd@C) catalyst. The characterization results reveal that the face-centered cubic crystalline (fcc)-structured NiPd bimetallic alloy nanoparticles are encased by thin carbon nanotubes. The bimetallic synergism of NiPd nanoparticles actuates the outer CNT layers and accelerates the electrical conductivity, stimulating the electrochemical activity toward an effective hydrogen evolution reaction (HER). By virtue of the collective individualities of highly conductive aligned carbon walls and bimetallic active sites, the NiPd@CNT-equipped HER delivers a minimum overpotential of 87 mV and a Tafel slope value of 95 mV dec-1. The existing intact contact between NiPd and CNT facilitates continuous electron and ion transportation and firm stability toward long-term hydrogen production in HER. Notably, the NiPd@CNT reported here produces excellent electrochemical activity with minimal charge transference resistance, substantiating the efficacy of NiPd@CNT for futuristic green hydrogen production.

Green conversion of waste PET into magnetic Ni0·4Fe2·6O4/(Fe,Ni)@carbon nanostructure for adsorption and separation of dyes from aqueous media

A nanostructured core-shell composite (Ni0·4Fe2·6O4/(Fe,Ni)@carbon, NFC) comprising magnetic nano-cores encapsulated with graphitic shells (≈80 wt%) is prepared by facile and clean mechanochemical-molten salt processing approach using waste PET; providing a specific surface area of 201.9 m2 g-1, well-developed mesopores, and ferromagnetic behavior characterized by the coercivity value of 149 Oe. NFC is utilized as a high-performance adsorbent for the removal of organic dyes from their aqueous solutions. Moreover, the magnetic performance of NFC enables the facile collection of the exhausted adsorbent out of the purified water. Performances of NFC for the removal of crystal violet dye (CV), methyl orange (MO) and rhodamine B (Rh B) from their aqueous solutions are systematically investigated under different environmental conditions including the adsorbent dosage and dye concentration, as well as the solution pH and temperature, where an impressive CV removal capacity of 201.6-243.8 mg g-1 is recorded for a wide pH range of 2-10. Mechanism and kinetics involved in the adsorption process are investigated by studying the adsorption isotherms and thermodynamics. The dye adsorption of the nanocomposite material is confirmed to follow the pseudo-second-order kinetic model combined with the Langmuir isotherm model, exhibiting an excellent spontaneous and exothermic monolayer adsorption capacity of around 153 mg g-1 (for MO) for the fresh adsorbent and around 89 mg g-1 after three adsorption-regeneration cycles.

Carbonization of Corn Leaf Waste for Na-Ion Storage Application Using Water-Soluble Carboxymethyl Cellulose Binder

Hard carbon materials are considered to be the most practical anode materials for sodium ion batteries because of the rich availability of their resources and potentially low cost. Here, the conversion of corn leaf biomass, a largely available agricultural waste, into carbonaceous materials for Na-ion storage application is reported. Thermal analysis investigation determines the presence of exothermic events occurring during the thermal treatment of the biomass. Accordingly, various temperatures of 400, 500, and 600 °C are selected to perform carbonization treatment trials, leading to the formation of various biocarbons. The materials obtained are characterized by a combination of methods, including X-ray diffraction, electron microscopy, surface evaluation, Raman spectroscopy, and electrochemical characterizations. The Na-ion storage performances of these materials are investigated using water-soluble carboxymethyl cellulose binder, highlighting the influence of the carbonization temperature on the electrochemical performance of biocarbons. Moreover, the influence of post-mechanochemical treatment on the Na-ion storage performance of biocarbons is studied through kinetic evaluations. It is confirmed that reducing the particle sizes and increasing the carbon purity of biocarbons and the formation of gel polymeric networks would improve the Na-ion storage capacity, as well as the pseudocapacitive contribution to the total current. At a high-current density of 500 mA g-1, a specific Na-ion storage capacity of 134 mAh g-1 is recorded on the biocarbon prepared at 600 °C, followed by ball-milling and washing treatment, exhibiting a reduced charge transfer resistance of 49 Ω and an improved Na-ion diffusion coefficient of 4.8 × 10-19 cm2 s-1. This article proposes a simple and effective technique for the preparation of low-cost biocarbons to be used as the anode of Na-ion batteries.

Degradation mechanisms of organic compounds in molten hydroxide salts: a radical reaction yielding H2 and graphite

Molten salts are used in various waste treatments, such as recycling, recovery or making inert. Here, we present a study of the degradation mechanisms of organic compounds in molten hydroxide salts. Molten salt oxidation (MSO) using carbonates, hydroxides and chlorides is known for the treatment of hazardous waste, organic material or metal recovery. This process is described as an oxidation reaction due to the consumption of O₂ and formation of H₂O and CO₂. We have treated various organic products, carboxylic acids, polyethylene and neoprene with molten hydroxides at 400 °C. However, the reaction products obtained in these salts, especially carbon graphite and H₂ without CO₂ emission, challenges the previous mechanisms described for the MSO process. Combining several analyses of the solid residues and the gas produced during the reaction of organic compounds in molten hydroxides (NaOH-KOH), we demonstrate that these mechanisms are radical-based instead of oxidative. We also show that the obtained end products are highly recoverable graphite and H₂, which opens a new way of recycling plastic residues.

Plastic waste management for sustainable environment: techniques and approaches

Excessive exploitation, negligence, non-degradable nature, and physical and chemical properties of plastic waste have resulted in a massive pollution load into the environment. Consequently, plastic entres the food chain and can cause serious health issues in aquatic animals and humans. The present review summarizes currently reported techniques and approaches for the removal of plastic waste. Many techniques, such as adsorption, coagulation, photocatalysis, and microbial degradation, and approaches like reduction, reuse and recycling are potentially in trend and differ from each other in their efficiency and interaction mechanism. Moreover, substantial advantages and challenges associated with these techniques and approaches are highlighted to develop an understanding of the selection of possible ways for a sustainable future. Nevertheless, in addition to the reduction of plastic waste from the ecosystem, many alternative opportunities have also been explored to cash plastic waste. These fields include the synthesis of adsorbents for the removal of pollutants from aqueous and gaseous stream, their utility in clothing, waste to energy and fuel and in construction (road making). Substantial evidence can be observed in the reduction of plastic pollution from various ecosystems. In addition, it is important to develop an understanding of factors that need to be emphasized while considering alternative approaches and opportunities to cash plastic waste (like adsorbent, clothing, waste to energy and fuel). The thrust of this review is to provide readers with a comprehensive overview of the development status of techniques and approaches to overcome the global issue of plastic pollution and the outlook on the exploitation of this waste as resources.

Molten Salt-Assisted Catalytic Preparation of MoS2/α-MoO3/Graphene as High-Performance Anode of Li-Ion Battery

We report on the facile and scalable catalytic conversion of natural graphite and MoS2 minerals into α-MoO3 nanoribbons incorporated into hexagonal MoS2 and graphene nanosheets, and evaluate the structural, morphological and electrochemical performances of the hybrid nanostructured material obtained. Mechanochemical treatment of raw materials, followed by catalytic molten salt treatment leads to the formation of nanostructures with promising electrochemical performances. We examined the effect of processing temperature on the electrochemical performance of the products. At 1100 °C, an excellent Li-ion storage capacity of 773.5 mAh g−1 is obtained after 180 cycles, considerably greater than that of MoS2 (176.8 mAh g−1). The enhanced capacity and the rate performance of this electrode are attributed to the well-integrated components, characterized by the formation of interfacial molybdenum oxycarbide layer during the synthesis process, contributing to the reduced electrical/electrochemical resistance of the sample. This unique morphology promotes the charge and ions transfer through the reduction of the Li-ion diffusion coefficient (1.2 × 10−18 cm2 s−1), enhancing the pseudocapacitive performance of the electrode; 59.3% at the scan rate of 0.5 mV s−1. This article provides a green and low-cost route to convert highly available natural graphite and MoS2 minerals into nanostructured hybrid materials with promising Li-ion storage performance.

Molten Salt Self-Template Synthesis Strategy of Oxygen-Rich Porous Carbon Cathodes for Zinc Ion Hybrid Capacitors

Porous carbon materials are widely used in capacitive energy storage devices because of their chemical stability, low cost, and controllable textures. Molten salt self-template methods are powerful and sustainable synthesis strategies for preparing porous carbons with tunable pore textures and surface chemistries. Herein, we propose a self-template synthesis strategy for preparing oxygen-rich porous carbons (ORC) by directly carbonizing potassium chloroacetate (ClCH₂COOK) as the single carbon source. The potassium chloride salts generated in the carbonization play the roles of the template and etchant agent in the pore formation process. The as-prepared ORC samples feature abundant mesopores (average pore sizes of 1.95-2.19 nm and mesopore ratio of 36.4%), high specific surface areas (1410-1886 m² g^-1), and high oxygen doping levels (4.3-8.2 atom %). The zinc ion hybrid capacitors with an ORC cathode exhibited an ultrahigh capacitance of 308 F g^-1 at 0.5 A g^-1 and a high energy density of 136.5 Wh kg^-1 at a power density of 570 W kg^-1. Density functional theory demonstrates that oxygen-containing functional groups are conducive to the adsorption of Zn ions. Our work proposes a general synthesis methodology for the synthesis of oxygen-rich porous carbons for a variety of electrochemical energy storage devices.

Coupled Thermodynamics and Phase Diagram Analysis of Gas-Duct Concretion Formation in Pyro-Processing Ironmaking and Steelmaking Dust

In recent years, the steel industry has accumulated approximately 100 million tons of dust annually, severely threatening the environment. Rotary kiln technology is one of the main industrial methods used to process this dust. However, some substances in flue gas congeal on the cooling wall of the gas duct and seriously affect production. In this study, the properties and formation mechanisms of the coagulum were investigated on the basis of experimental and thermodynamic analyses. The experimental results showed that the coagulum is mainly composed of chlorides (KCl, NaCl, and ZnCl2), oxides (ZnO, FeO), and carbon, with three structures: lumps, fibers, and particles. Based on a thermodynamic analysis, a reasonable explanation was proposed to clarify the formation mechanism. The liquid phase (a eutectic system of KCl–NaCl–ZnCl2), dendrites (KCl, NaCl), and particles (ZnO, FeO, C) were found to act as binders, stiffeners, and aggregates in the coagulum, respectively, constituting a composite structure. Liquids acting as binders are essential for coagulum formation, and dendrites and particles strengthen this effect. Furthermore, the eutectic system of chlorides plays a crucial role in coagulum formation. The results of the present study offer a theoretical understanding of gas-duct coagulation and will provide guidance for adopting alleviation measures.

Upcycling Plastic Waste into High Value-Added Carbonaceous Materials

Even though plastic improved the human standard of living, handling the plastic waste represents an enormous challenge. It takes more than 100 years to decompose discarded or buried waste plastics. Microplastics are one of the causes of significantly pervasive environmental pollutants. The incineration of plastic waste generates toxic gases, underscoring the need for new approaches, in contrast to conventional strategies that are required for recycling plastic waste. Therefore, several studies have attempted to upcycle plastic waste into high value-added products. Converting plastic waste into carbonaceous materials is an excellent upcycling technique due to their diverse practical applications. This review summarizes various studies dealing with the upcycling of plastic waste into carbonaceous products. Further, this review discusses the applications of carbonaceous products synthesized from plastic waste including carbon fibers, absorbents for water purification, and electrodes for energy storage. Based on the findings, future directions for effective upcycling of plastic waste into carbonaceous materials are suggested.

Antiviral performance of graphene-based materials with emphasis on COVID-19: A review

Coronavirus disease-2019 has been one of the most challenging global epidemics of modern times with a large number of casualties combined with economic hardships across the world. Considering that there is still no definitive cure for the recent viral crisis, this article provides a review of nanomaterials with antiviral activity, with an emphasis on graphene and its derivatives, including graphene oxide, reduced graphene oxide and graphene quantum dots. The possible interactions between surfaces of such nanostructured materials with coronaviruses are discussed. The antiviral mechanisms of graphene materials can be related to events such as the inactivation of virus and/or the host cell receptor, electrostatic trapping and physico-chemical destruction of viral species. These effects can be enhanced by functionalization and/or decoration of carbons with species that enhances graphene-virus interactions. The low-cost and large-scale preparation of graphene materials with enhanced antiviral performances is an interesting research direction to be explored.

Enhanced performance of adsorptive removal of dibenzothiophene from model fuel over copper(II)-alginate beads containing polyethyleneterephthalate derived activated carbon

In this research, copper(II)-alginate (Cu(II)-A) beads containing polyethyleneterephthalate derived activated carbon (PET-AC) with porous structure were prepared by a feasible cross-linking technology. The composition and structure of the beads were thoroughly analyzed by X-ray diffraction, Fourier transform infrared spectroscopy, Brunauer-Emmett-Teller adsorption, scanning electron microscopy and energy dispersive X-ray methods. The desulfurization activity of the adsorbent for dibenzothiophene (DBT) in the model oil was investigated. The influence of mass ratio of PET-AC on the features of the prepared Cu(II)-A beads was studied. According to experimental results, higher adsorption capacity was acquired from PET-AC/Cu(II)-A at 4:1 mass ratio due to its high porosity and available Cu(II) adsorption centers. The adsorption isotherms could be correlated by the Langmuir isotherm and the maximum adsorption capacity reached up to 62.9 mg g^-1. The adsorption data showed better fitting (R² greater than 0.99) to the pseudo-second-order rate equation. Lewis acid-base and π-π interactions might be the driving force of the DBT adsorption. The adsorbent could be also reused for 4 successive runs with negligible loss in desulfurization capability. All of these features make the PET-AC/Cu(II)-A as a potential adsorbent towards desulfurization from fuels.

Anti-pathogenic activity of graphene nanomaterials: A review

Graphene and its derivatives are promising candidates for a variety of biological applications, among which, their anti-pathogenic properties are highly attractive due to the outstanding physicochemical characteristics of these novel nanomaterials. The antibacterial, antiviral and antifungal performances of graphene are increasingly becoming more important due to the pathogen's resistance to existing drugs. Despite this, the factors influencing the antibacterial activity of graphene nanomaterials, and consequently, the mechanisms involved are still controversial. This review aims to systematically summarize the literature, discussing various factors that affect the antibacterial performance of graphene materials, including the shape, size, functional group and the electrical conductivity of graphene flakes, as well as the concentration, contact time and the pH value of the graphene suspensions used in related microbial tests. We discuss the possible surface and edge interactions between bacterial cells and graphene nanomaterials, which cause antibacterial effects such as membrane/oxidative/photothermal stresses, charge transfer, entrapment and self-killing phenomena. This article reviews the anti-pathogenic activity of graphene nanomaterials, comprising their antibacterial, antiviral, antifungal and biofilm-forming performance, with an emphasis on the antibacterial mechanisms involved.

Clean production and utilisation of hydrogen in molten salts

Green and low cost production of strategic materials such as steel and graphene at large scale is a critical step towards sustainable industrial developments. Hydrogen is a green fuel for the future, and a key element for the clean production of steel. However, the sustainable and economic production of hydrogen is a barrier towards its large scale utilisation in iron and steelmaking, and other possible applications. As a key challenge, the water electrolysis, which is commonly used for the carbon-free production of hydrogen, is uneconomic and involves various problems including the corrosion of equipment, the use of expensive catalysts and high over-potentials, limiting its viability. Moreover, the hydrogen transportation from the electrolyser to the utilisation unit is problematic in terms of cost and safety. From a thermodynamic point of view, the potential and efficiency of the water splitting process can greatly be improved at high temperatures. Therefore, a practical approach to resolve the above-mentioned shortcomings can be based on the electro-generation of hydrogen in high temperature molten salts, and the utilisation of the generated hydrogen in situ to produce metals, alloys or other commercially valuable materials. Clean production of alloy powders is particularly interesting due to the rising of advanced manufacturing methods like additive manufacturing. The hydrogen produced in molten salts can also be used for the large scale preparation of high value advanced carbon nanostructures such as single and multi-layer high quality graphene and nanodiamonds. The combination of these findings can lead to the fabrication of hybrid structures with interesting energy and environmental applications. Surprisingly, the production of a large variety of materials such as Fe, Mo, W, Ni and Co-based alloys should be achievable by the electrolytic hydrogen produced in molten salts at a potential of around 1 V, which can easily be powered by advanced photovoltaic cells. This review discusses the recent advancements on these topics.