Free volume and permeabilities of O2 and H2 in Nafion membranes for polymer electrolyte fuel cells

Poly(p-phenylene)-based membranes with cerium for chemically durable polymer electrolyte fuel cell membranes

A poly(p-phenylene)-based multiblock polymer is developed with an oligomeric chain extender and cerium (CE-sPP-PPES + Ce3+) to realize better performance and durability in proton exchange membrane fuel cells. The membrane performance is evaluated in single cells at 80 °C and at 100% and 50% relative humidity (RH). The accelerated stability test is conducted 90 °C and 30% RH, during which linear sweep voltammetry and hydrogen permeation detection are monitored periodically. Results demonstrate that the proton conductivity of the pristine hydrocarbon membranes is superior to that of PFSA membranes, and the hydrogen crossover is significantly lower. In addition, a composite membrane containing cerium performs similarly to a pristine membrane, particularly at low RH levels. Adding cerium to CE-sPP-PPES + Ce3+ membranes improves their chemical durability significantly, with an open circuit voltage decay rate of only 89 μV/h for 1000 h. The hydrogen crossover is maintained across accelerated stability tests, as confirmed by hydrogen detection and crossover current density. The short-circuit resistance indicates that membrane thinning is less likely to occur. Collectively, these results demonstrate that a hydrocarbon membrane with cerium is a potential alternative for fuel cell applications.

Investigation of Transport Mechanism and Nanostructure of Nylon-6,6/PVA Blend Polymers

A casting technique was used to prepare poly(vinyl alcohol) (PVA) blend polymers with different concentrations of Nylon-6,6 to increase the free-volume size and control the ionic conductivity of the blended polymers. The thermal activation energy for some blends is lower than that of pure polymers, indicating that their thermal stability is somewhere in between that of pure Nylon-6,6 and pure PVA. The degree of crystallinity of the blend sample (25.7%) was lower than that of the pure components (41.0 and 31.6% for pure Nylon-6,6 and PVA, respectively). The dielectric properties of the blended samples were investigated for different frequencies (50 Hz-5 MHz). The σ_ac versus frequency was found to obey Jonscher's universal power law. The calculated values of the s parameter were increased from 0.53 to 0.783 for 0 and 100 wt.% Nylon-6,6, respectively, and values less than 1 indicate the hopping conduction mechanism. The barrier height (Wm) was found to increase from 0.33 to 0.72 for 0 and 100 wt.% Nylon-6,6, respectively. The ionic conductivity decreases as the concentration of Nylon-6,6 is blended into PVA because increasing the Nylon-6,6 concentration reduces the number of mobile charge carriers. Positron annihilation lifetime (PAL) spectroscopy was used to investigate the free volume's nanostructure. The hole volume size grows exponentially with the concentration of Nylon-6,6 mixed with PVA. The Nylon-6,6/PVA blends' free-volume distribution indicates that there is no phase separation in the blended samples. Mixing PVA and Nylon-6,6 resulted in a negative deviation (miscible blends), as evidenced by the interaction parameter's negative value. The strong correlation between the free-volume size and other macroscopic properties like ionic conductivity suggests that the free-volume size influences these macroscopic properties.

Experimental Investigation of Electro-Mechanical Behavior of Silver-Coated Teflon Fabric-Reinforced Nafion Ionic Polymer Metal Composite with Carbon Nanotubes and Graphene Nanoparticles

Ionic Polymer Metal Composites (IPMCs) are in high demand owing to the ongoing advancements in technology for various applications. New fabrication techniques and a quick retort towards the applied load are the significant reasons for considering IPMCs in smart devices. Here, a Teflon fabric-reinforced Nafion (TFRN) membrane is used to create an IPMC. The materials employed as electrodes are silver and nanofillers. The basement membrane, Nafion 438 (N-438), is sandwiched between the electrodes using a chemical decomposition technique. Subsequently, the electromechanical properties (actuation) of the membrane are tested. The micro and molecular structure of the IPMC membrane coated with Silver (Ag), Ag-Carbon nanotubes (CNTs), and Ag-Graphene nanoparticles samples are examined with the help of SEM and X-ray diffraction (XRD). The membrane scratch test is carried out to evaluate the abrasion and wear resistance of the membrane. The lowest coefficient of friction is shown by N438 + Ag + Graphene (0.05), which increased by 300% when compared to a pure N438 membrane. The hydration and tip deflection test were also performed to understand the water uptake percentage. At 90 °C, the highest water uptake was observed for N438 + Ag + Graphene (0.05), which decreased by 60, 42, 23, 14 and 26% when compared to N438, N438 + Ag, N438 + Ag + CNT (0.01), N438 + Ag + CNT (0.05) and N438 + Ag + Graphene (0.01), respectively. A proportional relationship between hydration level and tip deflection is observed and the highest bending performance is observed for the N438 + Ag + Graphene (0.05) membrane.

Enhancing the Performance of PVDF/GO Ultrafiltration Membrane via Improving the Dispersion of GO with Homogeniser

In this study, PVDF/GO-h composite membranes were synthesised using a homogeniser to improve the dispersion of GO nanosheets within the composite membrane's structure, and then characterised and contrasted to PVDF/GO-s control samples, which were synthesised via traditional blending method-implementing a magnetic stirrer. By characterizing membrane via X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), water contact angle (WCA) and membrane performance. SEM results showed that the number of the finger-like structure channels and pores in the sponge like structure of PVDF/GO-h composite membranes become more compared with PVDF/GO-s membranes. Water contact angle tests showed that the PVDF/GO-h composite membranes have lower contact angle than PVDF/GO-s control, which indicated the PVDF/GO-h composite membranes are more hydrophilic. Results also showed that composite membranes blended using homogeniser exhibited both improved water flux and rejection of target pollutants. In summary, it was shown that the performance of composite membranes could be improved significantly via homogenisation during synthesis, thus outlining the importance of further research into proper mixing.

Construction and Ion Transport-Related Applications of the Hydrogel-Based Membrane with 3D Nanochannels

Hydrogel is a type of crosslinked three-dimensional polymer network structure gel. It can swell and hold a large amount of water but does not dissolve. It is an excellent membrane material for ion transportation. As transport channels, the chemical structure of hydrogel can be regulated by molecular design, and its three-dimensional structure can be controlled according to the degree of crosslinking. In this review, our prime focus has been on ion transport-related applications based on hydrogel materials. We have briefly elaborated the origin and source of hydrogel materials and summarized the crosslinking mechanisms involved in matrix network construction and the different spatial network structures. Hydrogel structure and the remarkable performance features such as microporosity, ion carrying capability, water holding capacity, and responsiveness to stimuli such as pH, light, temperature, electricity, and magnetic field are discussed. Moreover, emphasis has been made on the application of hydrogels in water purification, energy storage, sensing, and salinity gradient energy conversion. Finally, the prospects and challenges related to hydrogel fabrication and applications are summarized.

Effect of Al2O3 on Nanostructure and Ion Transport Properties of PVA/PEG/SSA Polymer Electrolyte Membrane

Polymer electrolyte membrane (PEM) fuel cells have the potential to reduce our energy consumption, pollutant emissions, and dependence on fossil fuels. To achieve a wide range of commercial PEMs, many efforts have been made to create novel polymer-based materials that can transport protons under anhydrous conditions. In this study, cross-linked poly(vinyl) alcohol (PVA)/poly(ethylene) glycol (PEG) membranes with varying alumina (Al₂O₃) content were synthesized using the solvent solution method. Wide-angle X-ray diffraction (XRD), water uptake, ion exchange capacity (IEC), and proton conductivity were then used to characterize the membranes. XRD results showed that the concentration of Al₂O₃ affected the degree of crystallinity of the membranes, with 0.7 wt.% Al₂O₃ providing the lowest crystallinity. Water uptake was discovered to be dependent not only on the Al₂O₃ group concentration (SSA content) but also on SSA, which influenced the hole volume size in the membranes. The ionic conductivity measurements provided that the samples were increased by SSA to a high value (0.13 S/m) at 0.7 wt.% Al₂O₃. Furthermore, the ionic conductivity of polymers devoid of SSA tended to increase as the Al₂O₃ concentration increased. The positron annihilation lifetimes revealed that as the Al₂O₃ concentration increased, the hole volume content of the polymer without SSA also increased. However, it was densified with SSA for the membrane. According to the findings of the study, PVA/PEG/SSA/0.7 wt.% Al₂O₃ might be employed as a PEM with high proton conductivity for fuel cell applications.

Gas Mass-Transport Coefficients in Ionomer Membranes Using a Microelectrode

Gas permeability, the product of gas diffusivity and Henry's gas-absorption constant, of ionomer membranes is an important transport parameter in fuel cell and electrolyzer research as it governs gas crossover between electrodes and perhaps in the catalyst layers as well. During transient operation, it is important to divide the gas permeability into its constituent properties as they are individually important. Although transient microelectrode measurements have been used previously to separate the gas permeability into these two parameters, inconsistencies remain in the interpretation of the experimental techniques. In this work, a new interpretation methodology is introduced for determining independently diffusivity and Henry's constant of hydrogen and oxygen gases in ionomer membranes (Nafion 211 and Nafion XL) as a function of relative humidity using microelectrodes. Two time regimes are accounted for. At long times, gas permeability is determined from a two-dimensional numerical model that calculates the solubilized-gas concentration profiles at a steady state. At short times, permeability is deconvoluted into diffusivity and Henry's constant by analyzing transient data with an extended Cottrell equation that corrects for actual electrode surface area. Gas permeability and diffusivity increase as relative humidity increases for both gases in both membranes, whereas Henry's constants for both gases decrease with increasing relative humidity. In addition, results for Nafion 211 membranes are compared to a simple phase-separated parallel-diffusion transport theory with good agreement. The two-time-regime analysis and the experimental methodology can be applied to other electrochemical systems to enable greater precision in the calculation of transport parameters and to further understanding of gas transport in fuel cells and electrolyzers.

Superior Proton Exchange Membrane Fuel Cell (PEMFC) Performance Using Short-Side-Chain Perfluorosulfonic Acid (PFSA) Membrane and Ionomer

Optimization of the ionomer materials in catalyst layers (CLs) which sometimes is overlooked has been equally crucial as selection of the membranes in membrane electrode assembly (MEA) for achieving a superior performance in proton exchange membrane fuel cells (PEMFCs). Four combinations of the MEAs composed of short-side-chain (SSC) and long-side-chain (LSC) perfluorosulfonic acid (PFSA) polymers as membrane and ionomer materials have been prepared and tested under various temperatures and humidity conditions, aiming to investigate the effects of different side chain polymer in membranes and CLs on fuel cell performance. It is discovered that SSC PFSA polymer used as membrane and ionomer in CL yields better fuel cell performance than LSC PFSA polymer, especially at high temperature and low RH conditions. The MEA with the SSC PFSA employed both as a membrane and as an ionomer in cathode CL demonstrates the best cell performance amongst the investigated MEAs. Furthermore, various electrochemical diagnoses have been applied to fundamentally understand the contributions of the different resistances to the overall cell performance. It is illustrated that the charge transfer resistance (R_ct) made the greatest contribution to the overall cell resistance and then membrane resistance (R_m), implying that the use of the advanced ionomer in CL could lead to more noticeable improvement in cell performance than only the substitution as the membrane.

Evaluation of Adsorption and Permeation Behaviors in Hydrated Nafion Membranes with Degradation

In the operation of proton exchange membrane fuel cells, its ionomeric-polymer membrane is easily attacked by free radicals, resulting in the degradation of performance. In this work, the chemical degradation effect of hydrated Nafion membranes on gas adsorption, diffusion, and permeation behaviors is evaluated by molecular dynamics and Monte Carlo simulation. The correlation of pore ratio, free volume, hydrophilic/hydrophobic interface as well as the connectivity of the hydrophilic domain of Nafion membranes with gas transport characteristics are revealed. The results demonstrate that large free volume, high large pore ratio, smooth hydrophilic/hydrophobic interface, and good connectivity of the hydrophilic domain are favorable for adsorption, diffusion, and permeability processes. The C-S bond and C-O-C bond attack of membranes can increase the gas adsorption amount, which becomes weak after the tertiary carbon is attacked.

Experimental Evaluation of a Membrane Micro Channel Reactor for Liquid Phase Direct Synthesis of Hydrogen Peroxide in Continuous Flow Using Nafion® Membranes for Safe Utilization of Undiluted Reactants

In recent years, various modular micro channel reactors have been developed to overcome limitations in challenging chemical reactions. Direct synthesis of hydrogen peroxide from hydrogen and oxygen is a very interesting process in this regard. However, the complex triphasic process (gaseous reactants, reaction in liquid solvent, solid catalyst) still holds challenges regarding safety, selectivity and productivity. The membrane micro reactor system for continuous liquid phase H2O2 direct synthesis was designed to reduce safety issues by separate dosing of the gaseous reactants via a membrane into a liquid-flow channel filled with a catalyst. Productivity is increased by enhanced mass transport, attainable in micro channels and by multiple re-saturation of the liquid with the reactants over the length of the reaction channel. Lastly, selectivity is optimized by controlling the reactant distribution. The influence of crucial technical features of the design, such as micro channel geometry, were studied experimentally in relationship with varying reaction conditions such as residence time, pressure, reactant ratio and solvent flow rate. Successful continuous operation of the reactor at pressures up to 50 bars showed the feasibility of this system. During the experiments, control over the reactant ratio was found to be crucial in order to maximize product yield. Thereby, yields above 80% were achieved. The results obtained are the key elements for future development and optimization of this reactor system, which will hopefully lead to a breakthrough in decentralized H2O2 production.

Crosslinked PVA/SSA proton exchange membranes: correlation between physiochemical properties and free volume determined by positron annihilation spectroscopy

Two processes for crosslinking polyvinyl alcohol (PVA) with sulfosuccinic acid (SSA) and thermal crosslinking were used to fabricate a proton exchange membrane (PEM). Such PEMs are used in different fields involving fuel cell applications. The crosslinking reaction between PVA and SSA was confirmed using Fourier-transform infrared (FTIR) spectroscopy. The characterization of the prepared membranes, namely, ion exchange capacity (IEC), thermal analyses, water uptake, and ionic conductivity, was carried out. The IEC of the prepared membranes was found to be between 0.084 and 2.086 mmol g-1, resulting in an essential increase in the ionic conductivity. It was observed that the ionic conductivity was in the range of 0.003-0.023 S cm-1, depending on both temperature and SSA content. From the thermogravimetric analysis (TGA) results, it was revealed that the thermal stability of the crosslinked membranes improved. Moreover, water uptake decreased with increasing SSA content. Positron annihilation lifetime spectroscopy (PALS) was used to study the microstructure of the PVA/SSA membranes and their distribution at different ambient temperatures and relative humidity (RH) values. At room temperature, no significant change was observed in the free-volume holes up to 15 wt% SSA; thereafter, the size of the free-volume holes increased with the SSA content. The PALS results show that at different humidity values, the size of the free-volume holes for crosslinked PVA/SSA membranes is lower than those for Nafion membranes, i.e., the gas permeability for the prepared PVA/SSA membranes is less than that for the Nafion membrane. In addition, a strong correlation between the water uptake, ionic conductivity, tensile strength, and free-volume holes was observed.

Thermal Transitions in Perfluorosulfonated Ionomer Thin-Films

Thin perfluorosulfonated ion-conducting polymers (PFSI ionomers) in energy-conversion devices have limitations in functionality attributed to confinement-driven and surface-dependent interactions. This study highlights the effects of confinement and interface-dependent interactions of PFSI thin-films by exploring thin-film thermal transition temperature (T_T). Change in T_T in polymers is an indicator for chain relaxation and mobility with implications on properties like gas transport. This work demonstrates an increase in T_T with decreasing PFSI film thickness in acid (H⁺) form (from 70 to 130 °C for 400 to 10 nm, respectively). In metal cation (M⁺) exchanged PFSI, T_T remained constant with thickness. Results point to an interplay between increased chain mobility at the free surface and hindered motion near the rigid substrate interface, which is amplified upon further confinement. This balance is additionally impacted by ionomer intermolecular forces, as strong electrostatic networks within the PFSI-M⁺ matrix raises T_T above the mainly hydrogen-bonded PFSI-H⁺ ionomer.

Enhancement in Proton Conductivity and Thermal Stability in Nafion Membranes Induced by Incorporation of Sulfonated Carbon Nanotubes

Proton exchange membrane fuel cell (PEMFC) is one of the most promising green power sources, in which perfluorinated sulfonic acid ionomer-based membranes (e.g., Nafion) are widely used. However, the widespread application of PEMFCs is greatly limited by the sharp degradation in electrochemical properties of the proton exchange membranes under high temperature and low humidity conditions. In this work, the high-performance sulfonated carbon nanotubes/Nafion composite membranes (Su-CNTs/Nafion) for the PEMFCs were prepared and the mechanism of the microstructures on the macroscopic properties of membranes was intensively studied. Microstructure evolution in Nafion membranes during water uptake was investigated by positron annihilation lifetime spectroscopy, and results strongly showed that the Su-CNTs or CNTs in Nafion composite membranes significantly reinforced Nafion matrices, which influenced the development of ionic-water clusters in them. Proton conductivities in Su-CNTs/Nafion composite membranes were remarkably enhanced due to the mass formation of proton-conducting pathways (water channels) along the Su-CNTs. In particular, these pathways along Su-CNTs in Su-CNTs/Nafion membranes interconnected the isolated ionic-water clusters at low humidity and resulted in less tortuosity of the water channel network for proton transportation at high humidity. At a high temperature of 135 °C, Su-CNTs/Nafion membranes maintained high proton conductivity because the reinforcement of Su-CNTs on Nafion matrices reduced the evaporation of water molecules from membranes as well as the hydrophilic Su-CNTs were helpful for binding water molecules.

Insightful understanding of the correlations of the microstructure and catalytic performances of Pd@chitosan membrane catalysts studied by positron annihilation spectroscopy

In this study, the catalytic performances of palladium supported on chitosan (Pd@CS) membrane heterogeneous catalysts have been studied from the aspects of free volume by positron annihilation lifetime spectroscopy (PALS). The results showed that the variation in free volume hole size of the Pd@CS membrane catalyst was closely associated with microstructure evolutions, such as increase of Pd content, valence transition of Pd by reduction treatment, solvent swelling, physical aging during catalyst recycling, and so on. The PALS results showed that both the mean free volume hole size of the Pd⁰@CS membrane in the dry or swollen state (analyzed by the LT program) and its distribution (analyzed by the MELT program) are smaller than the molecule size of the reactants and products in the catalysis reaction. However, the results showed that the Pd⁰@CS membrane catalyst has excellent catalytic activity for the Heck coupling reaction of all the reactants with different molecule size. It was revealed that the molecule transport channels of the Pd⁰@CS membrane catalyst in the reaction at high temperature was through a number of instantaneously connected free volume holes rather than a single free volume hole. This hypothesis was powerfully supported by the catalytic activity assessment results of the CS layer sealed Pd⁰@CS membrane catalyst. Meanwhile, it was confirmed that the leaching of Pd⁰ nanoparticles of the reused Pd⁰@CS membrane catalyst during the recycling process was also through such instantaneously connected free volume holes.

A number of instantaneously connected free volume holes act as mass transport channels of the Pd⁰@CS membrane catalyst in reactions.

New Insights into Perfluorinated Sulfonic-Acid Ionomers

In this comprehensive review, recent progress and developments on perfluorinated sulfonic-acid (PFSA) membranes have been summarized on many key topics. Although quite well investigated for decades, PFSA ionomers' complex behavior, along with their key role in many emerging technologies, have presented significant scientific challenges but also helped create a unique cross-disciplinary research field to overcome such challenges. Research and progress on PFSAs, especially when considered with their applications, are at the forefront of bridging electrochemistry and polymer (physics), which have also opened up development of state-of-the-art in situ characterization techniques as well as multiphysics computation models. Topics reviewed stem from correlating the various physical (e.g., mechanical) and transport properties with morphology and structure across time and length scales. In addition, topics of recent interest such as structure/transport correlations and modeling, composite PFSA membranes, degradation phenomena, and PFSA thin films are presented. Throughout, the impact of PFSA chemistry and side-chain is also discussed to present a broader perspective.

Positron annihilation characteristics, water uptake and proton conductivity of composite Nafion membranes

The connection between microstructure evolution, in terms of o-Ps lifetime, and proton conductivity in Nafion membranes with different water uptakes.

Positron annihilation in cardo-based polymer membranes

Positron annihilation lifetime spectroscopy (PALS) is applied to a series of bis(aniline)fluorene and bis(xylidine)fluorene-based cardo polyimide and bis(phenol)fluorene-based polysulfone membranes. It was found that favorable amounts of positronium (Ps, the positron-electron bound state) form in cardo polyimides with the 2,2-bis(3,4-dicarboxyphenyl) hexafluoropropane dianhydride (6FDA) moiety and bis(phenol)fluorene-based cardo polysulfone, but no Ps forms in most of the polyimides with pyromellitic dianhydride (PMDA) and 3,3',4,4'-biphenyltetracarboxylic dianhydride (BTDA) moieties. A bis(xylidine)fluorene-based polyimide membrane containing PMDA and BTDA moieties exhibits a little Ps formation but the ortho-positronium (o-Ps, the triplet state of Ps) lifetime of this membrane anomalously shortens with increasing temperature, which we attribute to chemical reaction of o-Ps. Correlation between the hole size (V(h)) deduced from the o-Ps lifetime and diffusion coefficients of O2 and N2 for polyimides with the 6FDA moiety and cardo polysulfone showing favorable Ps formation is discussed based on free volume theory of gas diffusion. It is suggested that o-Ps has a strong tendency to probe larger holes in rigid chain polymers with wide hole size distributions such as those containing cardo moieties, resulting in deviations from the previously reported correlations for common polymers such as polystyrene, polycarbonate, polysulfone, and so forth.