Deformation-mediated superstructures and cavitation of poly (l-lactide): In-situ small-angle X-ray scattering study

Selectively multilayered distribution of stereocomplex crystallite and poly(3-hydroxybutyrate-co-3-hydroxyvalerate) ribbons to achieve highly ductile and strong poly(l-lactide) composites

Blending poly(l-lactide) (PLLA) with elastic polymers is an efficient way to obtain highly ductile materials (> 300 %), but it is accompanied by a significant reduction in strength. In this work, a special alternating multilayered composites with alternating stereocomplex crystallite (SC) (PLLA/poly(d-lactide) (PDLA) layer) and highly oriented Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) ribbons (PLLA/PHBV layer) is in situ constructed during laminated structuring process. Experimental results show that in situ formed PHBV ribbons are limitedly distributed in the thickness direction and align parallel to the layer interfaces. More interestingly, not only highly oriented shish crystals but also sparse lamellae of PLLA, which are arrested by SC, shish crystals, and PHBV ribbons, are in situ formed. Compared with sea-island structured composites prepared by traditional compression molding, the alternating multilayered composites show an increase in elongation at break from 8.7 % to 345.1 % and an increase in yield strength from 61.4 MPa to 73.2 MPa. During the tensile testing, the PLLA/PHBV layers firstly form micro-fibrils and micro-voids, driving the molecular chains of the PLLA/PDLA layer to respond in time to external forces through stress transfer of rich continuous layer interfaces. Since shear yielding and plastic deformation can easily penetrate the entire matrix, the alternating multilayered composites go a brittle-ductile transformation and the ductility is improved significantly. The increased strength of the alternating multilayered material is ascribed to the stiff shish crystals and SC. This work provides important guidance for the durable application of strong and ductile PLLA-based materials.

In-situ constructing highly oriented ductile poly(3-hydroxybutyrate-co-3-hydroxyvalerate) nanoribbons: Towards strong, ductile, and good heat-resistant polylactic-based composites

It remains a great challenge to manufacture polylactic (PLA) with high strength, ductility, and heat resistance simultaneously. Herein, PLA/poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) nanoribboned composites, the highly oriented PHBV nanoribbons decorated by the PLA lamella, are successfully achieved through the multistage stretching extrusion (MSE) system. SEM confirms that in-situ highly oriented PHBV nanoribbons are achieved by biaxial-stretching field during the MSE process. Through investigating crystalline architecture of PLA/PHBV nanoribboned composites, it is found that the stiff shish and sparse lamellae of PLA are obtained under the coupling effect of PHBV nanoribbons and biaxial-stretching field. DMA reveals partial compatibility between PLA and PHBV. Interestingly, during tensile test, PHBV nanoribbons show high flexibility and synergistically facilitate the stretch of semi-rigid chains of PLA by an effective interfacial interaction. Consequently, even they both are extremely brittle, PLA/PHBV nanoribboned composites exhibit excellent strength (82.9 MPa) and ductility (186.7 %), compared with pure PLA (71.4 MPa and 12.3 %). Additionally, due to the promotion of the crystallization of PLA, PLA/PHBV nanoribboned composites show excellent heat resistance (E'_140°C > 350 MPa). The nanoribboned composites are of immense significance, which provide significant guidance for the simultaneous enhancement of ductility and strength of polymer materials.

Gaining control over conjugated polymer morphology to improve the performance of organic electronics

Conjugated polymers (CPs) are widely used in various domains of organic electronics. However, the performance of organic electronic devices can be variable due to the lack of precise predictive control over the polymer microstructure. While the chemical structure of CPs is important, CP microstructure also plays an important role in determining the charge-transport, optical and mechanical properties suitable for a target device. Understanding the interplay between CP microstructure and the resulting properties, as well as predicting and targeting specific polymer morphologies, would allow current comprehension of organic electronic device performance to be improved and potentially enable more facile device optimization and fabrication. In this Feature Article, we highlight the importance of investigating CP microstructure, discuss previous developments in the field, and provide an overview of the key aspects of the CP microstructure-property relationship, carried out in our group over recent years.

Deformation of Poly-l-lactid acid (PLLA) under Uniaxial Tension and Plane-Strain Compression

The ability of PLLA, either amorphous or semicrystalline, to plastic deformation to large strain was investigated in a wide temperature range (Td = 70-140 °C). Active deformation mechanisms have been identified and compared for two different deformation modes-uniaxial drawing and plane-strain compression. The initially amorphous PLLA was capable of significant deformation in both tension and plane-strain compression. In contrast, the samples of crystallized PLLA were found brittle in tensile, whereas they proved to be ductile and capable of high-strain deformation when deformed in plane-strain compression. The main deformation mechanism identified in amorphous PLLA was the orientation of chains due to plastic flow, followed by strain-induced crystallization occurring at the true strain above e = 0.5. The oriented chains in amorphous phase were then transformed into oriented mesophase and/or oriented crystals. An upper temperature limit for mesophase formation was found below Td = 90 °C. The amount of mesophase formed in this process did not exceed 5 wt.%. An additional mesophase fraction was generated at high strains from crystals damaged by severe deformation. After the formation of the crystalline phase, further deformation followed the mechanisms characteristic for the semicrystalline polymer. Interlamellar slip supported by crystallographic chain slip has been identified as the major deformation mechanism in semicrystalline PLLA. It was found that the contribution of crystallographic slip increased notably with the increase in the deformation temperature. The most probable active crystallographic slip systems were (010)[001], (100)[001] or (110)[001] slip systems operating along the chain direction. At high temperatures (Td = 115-140 °C), the α→β crystal transformation was additionally observed, leading to the formation of a small fraction of β crystals.

Insulating Polymers as Additives to Bulk-Heterojunction Organic Solar Cells: The Effect of Miscibility

Adding insulating polymers to conjugated polymers is an efficient strategy to tailor their mechanical properties for flexible organic electronics. In this work, we selected two insulating polymers as additives for high-performance photoactive layers and investigated the mechanical and photovoltaic properties in organic solar cells (OSCs). The insulating polymers were found to reduce the electron mobilities in the photoactive layers, and hence the power conversion efficiencies were significantly decreased. More importantly, we found that the insulating polymers exhibited negative effect on the mechanical properties of the photoactive layers, with reduced Young's modulus and low crack onset strains. Further studies revealed that the insulating polymers had poor miscibility with the photoactive layers, providing large domains and more cavities in blend thin films, which act as negative effect for the tensile test. The studies indicate that rational selection of insulating polymers, especially enhancing the non-covalent interaction with the photoactive layers, will be critically important for the stretchable OSCs.

In-Situ Synchrotron X-ray Study on the Structure Variation of Morphology-Identified Injection-Molded β-Nucleated iPP under Tensile Deformation

The deformation behavior of semi-crystalline polymers is strongly dependent on the morphology formed during processing. In this study, in-situ synchrotron X-ray was firstly used to identify the morphological distributions of injection-molded isotactic polypropylene (iPP) with different concentrations of β-nucleating agent. It was found that under relatively high concentration of β-nucleating agent (i.e., ≥0.03 wt.%), the outer region (skin and shear region) of the iPP was dominated by mainly highly oriented α-phase as well as certain amount γ-phase, while the core region was rich in β-crystals with little if any orientation. The addition of the β-nucleating agent was beneficial for the formation of lamellae with large lamellar stacking distance in the shear layer. Then the synchrotron X-ray was applied to study the structure variation of those morphology-identified samples under tensile deformation. It was found that voids and cavities along the stretching direction existed in the deformed iPP samples and their volume increased with increasing concentration of β-nucleating agent. The increased volume of void and cavity was associated with the β to α phase transition, which mainly occurred at the core region. In addition, upon stretching crystalline fragmentation and rearrangement took place following the formation of thinner lamellae.

Photo-Driven Self-Healing of Arbitrary Nondestructive Damage in Polyethylene-Based Nanocomposites

Polymer products with precise shape recovery behavior are highly desired for practical applications owing to excellent processability and mechanical properties compared with metallic or inorganic materials. Shape memory polymers (SMPs) provide a solution for this end, but the design and scalable fabrication of photothermal controllable SMPs with accurate, rapid, and repeatable recovery behaviors are still great challenges. In this work, polyurethane/sulfonated carbon nanotube (PU/S-CNT) composite particles are introduced into a cross-linked high-density polyethylene (HDPE) as a functional dispersed phase to realize photo-driven fast shape recovery in cheap polymer composite materials. It is found that microcracks can be induced by the PU/S-CNT composite particles during deformation, generating a particular microparticle in a microcrack (MC-MP) structure. The MC-MP microstructure significantly improves the photothermal conversion efficiency, thereby accelerating the photo-driven shape self-healing of arbitrary nondestructive material damage. It is also found that proper cross-linking of the matrix, HDPE, greatly improves the recovery performance of the materials. This strategy based on the MC-MP microstructure and cross-linked matrix is also instructive for designing new SMPs using other polymer materials.

Influence of Annealing and Biaxial Expansion on the Properties of Poly(l-Lactic Acid) Medical Tubing

Poly-l-lactic acid (PLLA) is one of the most common bioabsorbable materials in the medical device field. However, its use in load-bearing applications is limited due to its inferior mechanical properties when compared to many of the competing metal-based permanent and bioabsorbable materials. The objective of this study was to directly compare the influence of both annealing and biaxial expansion processes to improve the material properties of PLLA. Results showed that both annealing and biaxial expansion led to an overall increase in crystallinity and that the crystallites formed during both processes were in the α’ and α forms. 2D-WAXS patterns showed that the preferred orientation of crystallites formed during annealing was parallel to the circumferential direction. While biaxial expansion resulted in orientation in both axial and circumferential directions, with relatively equal sized crystals in both directions, Da (112 Å) and Dc (97 Å). The expansion process had the most profound effect on mechanical performance, with a 65% increase in Young’s modulus, a 45% increase in maximum tensile stress and an 18-fold increase in strain at maximum load. These results indicate that biaxially expanding PLLA at a temperature above T_cc is possible, due to the high strain rates associated with stretch blow moulding.

Correlating diameter, mechanical and structural properties of poly(l-lactide) fibres from needleless electrospinning

The development and application of nanofibres requires a thorough understanding of the mechanical properties on a single fibre level including respective modelling tools for precise fibre analysis. This work presents a mechanical and morphological study of poly-l-lactide nanofibres developed by needleless electrospinning. Atomic force microscopy (AFM) and micromechanical testing (MMT) were used to characterise the mechanical response of the fibres within a diameter range of 200-1400 nm. Young's moduli E determined by means of both methods are in sound agreement and show a strong increase for thinner fibres below a critical diameter of 800 nm. Similar increasing trends for yield stress and hardening modulus were measured by MMT. Finite element analyses show that the common practice of modelling three-point bending tests with either double supported or double clamped beams is prone to significant bias in the determined elastic properties, and that the latter is a good approximation only for small diameters. Therefore, an analytical formula based on intermediate boundary conditions is proposed that is valid for the whole tested range of fibre diameters, providing a consistently low error in axial Young's modulus below 10%. The analysis of fibre morphology by differential scanning calorimetry and 2D wide-angle X-ray scattering revealed increasing polymer chains alignment in the amorphous phase and higher crystallinity of fibres for decreasing diameter. The combination of these observations with the mechanical characterisation suggests a linear relationship between Young's modulus and both crystallinity and molecular orientation in the amorphous phase. STATEMENT OF SIGNIFICANCE: Fibrous membranes have rapidly growing use in various applications, each of which comes with specific property requirements. However, the development and production of nanofibre membranes with dedicated mechanical properties is challenging, in particular with techniques suitable for industrial scales such as needleless electrospinning. It is therefore a key step to understand the mechanical and structural characteristics of single nanofibres developed in this process, and to this end, the present work presents changes of internal fibre structure and mechanical properties with diameter, based on dedicated models. Special attention was given to the commonly used models for analyzing Young's modulus of single nanofibers in three-point bending tests, which are shown to be prone to large errors, and an improved robust approach is proposed.

Cavitation in Poly(4-methyl-1-pentene) during Tensile Deformation

The poly(4-methyl-1-pentene) sample was used to investigate the cavitation-induced stress-whitening phenomenon during stretching at different temperatures via the ultrasmall-angle X-ray scattering technique. Two modes of cavitation were found that mode I cavitation activated around yield point followed by mode II cavitation generated in highly oriented state. The critical strain for initiating the mode II cavitation increases with the increase of the stretching temperature, whereas the critical stress grew steadily in the lower temperature regime (30-60 °C) and reached a plateau at 70 °C. The appearance of mode II cavitation at large strains was independent of the mode I cavitation. The mode I cavitation was attributed to the competitive process between the formation of cavities and shearing yield of lamellae, whereas the mode II cavitation was proven to be related to the failure of the whole highly oriented entangled amorphous network because of the breaking of interfibrillar load-bearing tie molecules. Size distribution of cavities has been successfully calculated using a model fitting procedure. The results showed that the quantity of cavities increased heavily while the size was kept nearly constant during the propagation of the mode II cavitation.

Deformation and structure evolution of glassy poly(lactic acid) below the glass transition temperature

The mesocrystal was found to form from the mesophase of glassy PLA stretched below the glass transition temperature.

Tailoring crystallization: towards high-performance poly(lactic acid)

Poly(lactic acid) (PLA) is one of the most promising alternatives for petrochemical-based plastics. Crystallization mediation provides the simplest and most practical approach for enhancing the properties of PLA. Here, recent advances in understanding the relationship between crystalline structure and properties of PLA are summarized. Methods for manipulating crystallization towards high-performance PLA materials are introduced.

Lamellar thickness and stretching temperature dependency of cavitation in semicrystalline polymers

Polybutene-1 (PB-1), a typical semicrystalline polymer, in its stable form I shows a peculiar temperature dependent strain-whitening behavior when being stretched at temperatures in between room temperature and melting temperature of the crystallites where the extent of strain-whitening weakens with the increasing of stretching temperature reaching a minima value followed by an increase at higher stretching temperatures. Correspondingly, a stronger strain-hardening phenomenon was observed at higher temperatures. The strain-whitening phenomenon in semicrystalline polymers has its origin of cavitation process during stretching. In this work, the effect of crystalline lamellar thickness and stretching temperature on the cavitation process in PB-1 has been investigated by means of combined synchrotron ultrasmall-angle and wide-angle X-ray scattering techniques. Three modes of cavitation during the stretching process can be identified, namely "no cavitation" for the quenched sample with the thinnest lamellae where only shear yielding occurred, "cavitation with reorientation" for the samples stretched at lower temperatures and samples with thicker lamellae, and "cavitation without reorientation" for samples with thinner lamellae stretched at higher temperatures. The mode "cavitation with reorientation" occurs before yield point where the plate-like cavities start to be generated within the lamellar stacks with normal perpendicular to the stretching direction due to the blocky substructure of the crystalline lamellae and reorient gradually to the stretching direction after strain-hardening. The mode of "cavitation without reorientation" appears after yield point where ellipsoidal shaped cavities are generated in those lamellae stacks with normal parallel to the stretching direction followed by an improvement of their orientation at larger strains. X-ray diffraction results reveal a much improved crystalline orientation for samples with thinner lamellae stretched at higher temperatures. The observed behavior of microscopic structural evolution in PB-1 stretched at different temperatures explains above mentioned changes in macroscopic strain-whitening phenomenon with increasing in stretching temperature and stress-strain curves.