Syndiotactic polystyrene aerogels containing multi-walled carbon nanotubes

Carbonized Syndiotactic Polystyrene/Carbon Nanotube/MXene Hybrid Aerogels with Egg-Box Structure: A Platform for Electromagnetic Interference Shielding and Solar Thermal Energy Management

Functional materials for electromagnetic interference (EMI) shielding are a consistently hot topic in the booming communication engineering, proceeding the development that tends to the multifunctional EMI shielding materials. Herein, a series of carbonized syndiotactic polystyrene/carbon nanotube/MXene (CsPS/CNT/MXene) hybrid aerogels were fabricated for EMI shielding and solar thermal energy conversion purposes. To fabricate the hybrid aerogels, a porous CNT/MXene framework was initially prepared using freeze-casting. Subsequently, sPS was infused into the porous structure, followed by hyper-cross-linking and carbonization of sPS under an inert atmosphere. The resulting aerogels exhibited a distinctive egg-box structure, comprising numerous nanofibrous carbon microspheres embedded within the lamellar framework. The mass ratio between CNT and MXene was regulated to identify an optimum aerogel, that is, the CCM-4-6, which exhibited impressive properties including Young's compression modulus of 0.67 MPa, a water contact angle of 137.6 ± 4.1°, a specific surface area of 110 m2 g-1, an electrical conductivity of 43.0 S m-1, and an EMI SE value of 40 dB. Meanwhile, phase-change composites were fabricated through encapsulating paraffin wax within the hybrid aerogels. For the CCM-4-6 aerogel, a noteworthy encapsulation ratio was achieved at about 76.7%, along with remarkable latent heat, good thermal reliability, and commendable solar thermal energy conversion capacity. This study presents a facile route to prepare multifunctional EMI shielding materials.

Mechanically Robust and Flexible GO/PI Hybrid Aerogels as Highly Efficient Oil Absorbents

Herein, mechanically robust and flexible graphene oxide/polyimide (GO/PI) hybrid aerogels (GIAs) were fabricated by a facile method, in which the mixed suspensions of the water-soluble polyimide precursor and graphene oxide (GO) sheets were freeze-dried, which was followed by a routine thermal imidation process. The porous GIAs obtained not only exhibit excellent elasticity and extremely low density values (from 33.3 to 38.9 mg.cm^-3), but they also possess a superior compressive strength (121.7 KPa). The GIAs could support a weight of up to 31,250 times of its own weight, and such a weight-carrying capacity is much higher than that of other typical carbon-based aerogels. Having such a porous structure, and high strength and toughness properties make GIAs ideal candidates for oil spill cleanup materials. The oil/organic solvents' absorption capacity ranges from 14.6 to 85, which is higher than that of most other aerogels (sponges). With their broad temperature tolerance and acidic stability, the unique multifunctional GIAs are expected to further extend their application range into extreme environments.

Nanofibrous, Emulsion-Templated Syndiotactic Polystyrenes with Superhydrophobicity for Oil Spill Cleanup

A series of syndiotactic polystyrene (sPS) monoliths with controllable shapes, nanofibrous structures, hierarchical pores, superhydrophobicity, high specific surface area, and high strength have been fabricated for the first time by solidifying nonaqueous high internal phase emulsions (HIPEs) through crystallization-induced gelation. The nonaqueous HIPEs were formed by dispersing glycerol in 1,2,4-trichlorobenzene stabilized by sulfonated sPS at a high temperature of 120 °C, and with sPS in the continuous phase, these HIPEs were solidified by cooling at room temperature to obtain sPS monoliths. The shapes of the sPS monoliths were controllable, and excitedly, nanofibrous structures were found at void walls, with fiber diameters ranging from 20 to 100 nm. The sPS monoliths exhibited pores in different scales: emulsion-templated voids at nearly 10 μm with pore throats ranging from 1 to 2 μm and macropores and mesopores between nanofibers, enabling the monoliths to exhibit extremely high specific surface area of up to 420 m²·g^-1. The porous sPS monoliths were robust, and they did not fail even at a compressive strain of 70%, with Young's moduli ranging from 157.7 to 2638.0 kPa. The monoliths were superhydrophobic and oleophilic, with water contact angles over 150° and with oils absorbed rapidly. The superhydrophobicity and oleophilicity enabled the porous sPS monoliths to absorb bulk oils on the water surface, underwater oils, and even oils within oil-in-water emulsions. The monoliths absorbed a large amount of organic solvents, edible oils, and fuel oils with equilibrium liquid uptakes up to 81.3, 44.4, and 41.9 g·g^-1 for chloroform, olive oil, and diesel, respectively. The liquid absorption was rapid, and the monoliths exhibited a relatively high reusability. These porous sPS monoliths were demonstrated to be a candidate for the applications of oil/water separation and/or oil spill cleanup.

A review of the interfacial characteristics of polymer nanocomposites containing carbon nanotubes

This paper provides an overview of recent advances in research on the interfacial characteristics of carbon nanotube–polymer nanocomposites. The state of knowledge about the chemical functionalization of carbon nanotubes as well as the interaction at the interface between the carbon nanotube and the polymer matrix is presented. The primary focus of this paper is on identifying the fundamental relationship between nanocomposite properties and interfacial characteristics. The progress, remaining challenges, and future directions of research are discussed. The latest developments of both microscopy and scattering techniques are reviewed, and their respective strengths and limitations are briefly discussed. The main methods available for the chemical functionalization of carbon nanotubes are summarized, and particular interest is given to evaluation of their advantages and disadvantages. The critical issues related to the interaction at the interface are discussed, and the important techniques for improving the properties of carbon nanotube–polymer nanocomposites are introduced. Additionally, the mechanism responsible for the interfacial interaction at the molecular level is briefly described. Furthermore, the mechanical, electrical, and thermal properties of the nanocomposites are discussed separately, and their influencing factors are briefly introduced. Finally, the current challenges and opportunities for efficiently translating the remarkable properties of carbon nanotubes to polymer matrices are summarized in the hopes of facilitating the development of this emerging area. Potential topics of oncoming focus are highlighted, and several suggestions concerning future research needs are also presented.

The state of research on the characteristics at the interface in polymer nanocomposites is reviewed. Special emphasis is placed on the recent advances in the fundamental relationship between interfacial characteristics and nanocomposite properties.

Tuning Porous Networks in Polyimide Aerogels for Airborne Nanoparticle Filtration

The suitability of monolithic polyimide aerogels as filter media for removal of airborne nanoparticles was investigated in this work by considering two solvents, N-methylpyrrolidone (NMP) and dimethylformamide (DMF) for tuning of meso- and macropore content. Polyimide gels were synthesized from the chemical reactions between solutions of pyromellitic dianhydride, 2,2'-dimethylbenzidine, and 1, 3, 5-triaminophenoxylbenzene. The gels were dried via supercritical drying in CO₂ to obtain the aerogels. The porosity of polyimide aerogels was varied by changing the initial concentration of the solids in the solutions in the range of 2.5-10 wt %. The resulting aerogels show high porosity (91-98%), high specific surface area (473-953 m²/g), low bulk density (0.025-0.12 g/cm³), and solvent dependent macro- and mesopore content. The monoliths with bulk density of >0.05 g/cm³ produced high values of nanoparticle filtration efficiency (>99.95%) with air permeability of the order of 10^-10 m². A strong proportional relationship was observed between the macropore content and air permeability and between the mesopore content and high filtration efficiency. Specimens prepared in DMF and NMP offered the same level of filtration efficiency, but the former provided a factor of 2 higher air permeability due to much greater proportion of macropores.

Effect of Bulky Substituents in the Polymer Backbone on the Properties of Polyimide Aerogels

With unique advantages over inorganic aerogels including higher strengths and compressive moduli, greater toughness, and the ability to be fabricated as a flexible thin film, polymer aerogels have the potential to supplant inorganic aerogels in numerous applications. Among polymer aerogels, polyimide aerogels possess a high degree of high thermal stability as well as outstanding mechanical properties. However, while the onset of thermal decomposition for these materials is typically very high (greater than 500 °C), the polyimide aerogels undergo dramatic thermally induced shrinkage at temperatures well below their glass transition (T_g) or decomposition temperature, which limits their use. In this study, we show that shrinkage is reduced when a bulky moiety is incorporated in the polymer backbone. Twenty different formulations of polyimide aerogels were synthesized from 3,3,'4,4'-biphenyltetracarboxylic dianhydride (BPDA) and 4,4'-oxidianiline (ODA) or a combination of ODA and 9,9'-bis(4-aminophenyl)fluorene (BAPF) and cross-linked with 1,3,5-benzenetricarbonyl trichloride (BTC) in a statistically designed study. The polymer concentration, n-value, and molar concentration of ODA and BAPF were varied to demonstrate the effect of these variables on certain properties. Samples containing BAPF showed a reduction in shrinkage by as much as 50% after aging at elevated temperatures for 500 h compared to those made with ODA alone.

Electrostatically Active Polymer Hybrid Aerogels for Airborne Nanoparticle Filtration

The role of electrostatic force on separation of airborne nanoparticles is evaluated in this work by considering a hybrid monolithic aerogel of syndiotactic polystyrene (sPS) and polyvinylidene fluoride (PVDF). The sPS part accounts for open pore structures in the monolith, while the PVDF chains contribute spontaneous polarity for particle capture by the electrostatic force. The hybrid aerogels are fabricated by thermoreversible gelation of sPS from a solution with PVDF in tetrahydrofuran followed by supercritical drying of the gel. sPS is present as the δ-form clathrate crystalline phase and PVDF as α- and γ-form crystalline phases in the hybrid. The presence of PVDF induces significant static charges on the surfaces of hybrid aerogels. The filtration efficiency is determined by passing airborne NaCl nanoparticles with diameter in the range 25-150 nm through the filter media. The experimental data reveal that air permeability of the hybrid system (∼10^-10 m²) is close to that of sPS monoliths. The hybrid materials show filtration efficiency ≥99.999% in comparison to 98.889% observed for a sPS monolith with the same solid content.

Morphology and properties of polyimide/multi-walled carbon nanotubes composite aerogels

Polyimide (PI) aerogels are open-celled materials with high porosity, low density, excellent mechanical property and high thermal stability. Linear PI aerogels exhibit drastic shrinkage during the fabrication process. Cross-linked PI aerogels were usually fabricated by utilizing the costly cross-linking agents such as 1,3,5-triaminophenoxybenzene or octa-(aminophenyl)silsesquioxane. Herein, amino functionalized multi-walled carbon nanotubes (MWCNTs-NH2) were prepared by amidation reaction; PI/MWCNTs-NH2 composite aerogels were fabricated by adding MWCNTs-NH2 to anhydride end-capped poly(amic acid) (PAA), chemical imidization of PAA and supercritical carbon dioxide drying. The microstructures, pore size, elastic modulus, thermal properties and other physical properties of the obtained PI/MWCNTs-NH2 composite aerogels were investigated. The results showed that MWCNTs-NH2 could act as a cross-linker of PI because the amino groups of MWCNTs-NH2 could react with the terminal anhydride groups of PAA. With the addition of MWCNTs-NH2, the shrinkage of PI/MWCNTs-NH2 composite aerogels decreased. The densities and Young’s moduli of PI/MWCNTs-NH2 composite aerogels also decreased. The PI/MWCNTs-NH2 composite aerogels had coralline-like structure with mesopores (average pore size: 11–20 nm). The PI/MWCNTs-NH2 composite aerogels also exhibited decent thermal stability and thermal insulating property.

Development of high-porosity resorcinol formaldehyde aerogels with enhanced mechanical properties through improved particle necking under CO2 supercritical conditions

A new high porosity resorcinol-formaldehyde (RF) aerogel with improved particle necking is presented in this work. This RF aerogel was developed under CO₂ supercritical drying conditions without any structural shrinkage. The water content and the catalyst percentage were varied to modify the particles' nucleation and growth mechanisms and to control particle-particle connections. The nucleation mechanism solely dependent on the initial catalyst percentage; the number of nuclei increased with the catalyst percentage. However, the growth and connection of the particles dependent on both the water content and the catalyst percentage through their effect on the pH value. As the water content increased to have a larger void fraction, the pH value decreased. Consequently, the spherical growth of the particles became dominant and, thereby, the connection of the particles became more difficult. But as the catalyst percentage increased, the pH value increased, and the connection of the particles became facilitated with the formation of necks around the particles. As a result, the semi-fibril-like structure was developed with a high void fraction. A 30% increase in the structural elasticity and a very low thermal conductivity of 0.0249W/mK were obtained.

Crosslinked polyurea aerogels with controlled porosity

Mesoporous aerogels with narrow pore size distribution are synthesized in organic solvents and the effects of diamine structure on pore size evaluated.

Polybenzoxazine aerogels with controllable pore structures

Polybenzoxazine gelation is expedited in the presence of p-toluenesulfonic acid and the solid networks show strong dependence on the solvent.

Synergistic hybrid organic-inorganic aerogels

A class of inorganic-organic hybrid mesoporous aerogel structure was synthesized by growing gel in a gel. In Type 1, silica gels were grown inside the macropores of thermoreversible syndiotactic polystyrene (sPS) gel, while Type 2 hybrid aerogels were obtained by thermoreversible gelation of sPS chains in the mesopores of preformed silica gel. The hybrid gels were converted into aerogels by exchanging the solvent with liquid carbon dioxide followed by supercritical drying. The hybrid aerogels presented cocontinuous networks of pearl-necklace silica particles and crystalline strands of sPS and exhibited the "petal effect" due to the presence of superhydrophobic sPS and hygroscopic silica. The compressive modulus and compressive strain show large enhancements over sPS and silica aerogels indicating synergy, although Type 1 hybrid aerogels were found to be more robust. The hybrid aerogels showed fast absorption and high absorption capacity for a representative hydrocarbon liquid.

Monolithic aerogels based on poly(2,6-diphenyl-1,4-phenylene oxide) and syndiotactic polystyrene

Molecular sorption behavior of amorphous and semicrystalline samples based on poly(2,6-diphenyl-1,4-phenylene oxide) (PPPO) has been compared. Fully amorphous PPPO powders, as obtained by supercritical carbon dioxide (scCO2) extraction of concentrated solutions, present uptake of pollutants much higher than for commercial sorbent materials based on semicrystalline PPPO (Tenax TA). Robust monolithic aerogels with good handling characteristics can be easily obtained by solvent extraction by scCO2 from gels including PPPO blends with syndiotactic polystyrene (s-PS). These monolithic PPPO/s-PS aerogels present many advantages as sorbent materials with respect to both amorphous and semicrystalline PPPO powders. In fact, besides the obvious advantages in terms of easier and safer handling, the new monolithic aerogels present higher surface areas and equilibrium guest uptakes.

Tailoring of morphology and surface properties of syndiotactic polystyrene aerogels

This study evaluates a method for rendering syndiotactic polystyrene (sPS) aerogels hydrophilic using polyethylene oxide (PEO) of different molecular weights. The highly porous sPS aerogels are inherently hydrophobic although applications involving absorption of moisture and removal of particulate solids may benefit from the high surface area of sPS aerogels provided some degree of hydrophilicity is induced in these materials. In this work, sPS gels are prepared by thermo-reversible gelation in tetrahydrofuran in the presence of PEO. The gels are dried under supercritical conditions to obtain aerogels. The aerogels are characterized by scanning electron microscopy, nitrogen-adsorption porosimetry, helium pycnometry, and contact angle measurements. The data reveal that the pore structures and surface energy can be controlled by varying the concentration and molecular weight of PEO and using different cooling rates during thermo-reversible gelation. In the first case, sPS aerogels, aerogels containing PEO of a low molecular weight or low concentration show superhydrophobic surface presenting the "lotus effect". In the second case, PEO at a higher concentration or with higher molecular weight forms phase-separated domains yielding new hydrophilic macropores (>10 μm) in the aerogel structures. These macropores contribute to the superhydrophobic surface with the "petal effect". The cooling rate during gelation shows a strong influence on these two cases.