Biodegradable biobased epoxy resin from karanja oil

Use of Bio-Epoxies and Their Effect on the Performance of Polymer Composites: A Critical Review

This study comprehensively examines recent developments in bio-epoxy resins and their applications in composites. Despite the reliability of traditional epoxy systems, the increasing demand for sustainability has driven researchers and industries to explore new bio-based alternatives. Additionally, natural fibers have the potential to serve as environmentally friendly substitutes for synthetic ones, contributing to the production of lightweight and biodegradable composites. Enhancing the mechanical properties of these bio-composites also involves improving the compatibility between the matrix and fibers. The use of bio-epoxy resins facilitates better adhesion of natural composite constituents, addressing sustainability and environmental concerns. The principles and methods proposed for both available commercial and especially non-commercial bio-epoxy solutions are investigated, with a focus on promising renewable sources like wood, food waste, and vegetable oils. Bio-epoxy systems with a minimum bio-content of 20% are analyzed from a thermomechanical perspective. This review also discusses the effect of incorporating synthetic and natural fibers into bio-epoxy resins both on their own and in hybrid form. A comparative analysis is conducted against traditional epoxy-based references, with the aim of emphasizing viable alternatives. The focus is on addressing their benefits and challenges in applications fields such as aviation and the automotive industry.

Structure and thermal behavior of biobased vitrimer of lactic acid and epoxidized canola oil

Biobased vitrimers were obtained from epoxidized canola oil (ECO) and lactic acid (LA) using zinc acetate (ZnAc) and ZnAl-layered double hydroxide (ZnAl) in the proportions of 1 and 2 wt% as transesterification catalysts. Reactions containing ECO and LA showed an average enthalpy of cure of approximately 85 mJ mg-1 and materials cured in the presence of the catalysts showed lower enthalpies of cure and decrease in the material gel content. ECO-LA reaction generated materials with rubber-like properties with Tg ranging from -15 °C to -23 °C, where the material without a catalyst showed the higher Tg value. The presence of catalysts gave the material vitrimer properties, with the softening point associated with transesterification reactions and topology freezing temperature transition at temperatures (Tv) between 195-235 °C.

NMR and GPC Analysis of Alkyd Resins: Influence of Synthesis Method, Vegetable Oil and Polyol Content

Alkyd resins are oil-based polymers that have been widely used for generations in the surface coating industry and beyond. Characterization of these resins is of high importance to understand the influence of its components on its behavior, compatibility with other resins, and final quality to ensure high durability. Here, NMR spectroscopy and GPC were used for characterizing differences in the chemical structure, molecular distribution, and dispersity between oil-based and fatty acid-based alkyd polymers made from sacha inchi and linseed oils. Sancha inchi (Plukentia volubilis L.) is a fruit-bearing plant native to South America and the Caribbean, and has a rich unsaturated fatty acid content. The effect of vegetable oil and polyol selection on the synthesis of alkyd resins for coating applications was analyzed. The influence of two different synthesis methods, monoglyceride and fatty acid processes, was also compared. Important structural differences were observed using NMR: one-dimensional spectra revealed the degree of unsaturated fatty acid chains along the polyester backbone, whereas, 2D NMR experiments facilitated chemical shift assignments of all signals. GPC analysis suggested that alkyd resins with homogeneous and high molecular weights can be obtained with the fatty acid process, and that resins containing pentaerythritol may have uniform chain lengths.

Mechanical Testing of Epoxy Resin Modified with Eco-Additives

The future belongs to biodegradable epoxies. In order to improve epoxy biodegradability, it is crucial to select suitable organic additives. The additives should be selected so as to (maximally) accelerate the decomposition of crosslinked epoxies under normal environmental conditions. However, naturally, such rapid decomposition should not occur within the normal (expected) service life of a product. Consequently, it is desirable that the newly modified epoxy should exhibit at least some of the mechanical properties of the original material. Epoxies can be modified with different additives (such as inorganics with different water uptake, multiwalled carbon nanotubes, and thermoplastics) that can increase their mechanical strength but does not lead to their biodegradability. In this work, we present several mixtures of epoxy resins together with organic additives based on cellulose derivatives and modified soya oil. These additives are environmentally friendly and should increase the epoxy's biodegradability on the one hand without deteriorating its mechanical properties on the other. This paper concentrates mainly on the question of the tensile strength of various mixtures. Herein, we present the results of uniaxial stretching tests for both modified and unmodified resin. Based on statistical analysis, two mixtures were selected for further studies, namely the investigation of durability properties.

A Critical Review of Sustainable Vanillin-modified Vitrimers: Synthesis, Challenge and Prospects

Nearly 90% of thermosets are produced from petroleum resources, they have remarkable mechanical characteristics, are chemically durable, and dimensionally stable. However, they can contribute to global warming, depletion of petroleum reserves, and environmental contamination during manufacture, use, and disposal. Using renewable resources to form thermosetting materials is one of the most crucial aspects of addressing the aforementioned issues. Vanillin-based raw materials have been used in the industrial manufacturing of polymer materials because they are simple to modify structurally. Conversely, traditional thermosetting materials as a broad class of high-molecular-weight molecules are challenging to heal, decompose and recover owing to their permanent 3-D crosslinking network. Once the products are damaged, recycling issues could arise, causing resource loss and environmental impact. It could be solved by inserting dynamic covalent adaptable networks (DCANs) into the polymer chains, increasing product longevity, and minimizing waste. It also improves the attractiveness of these products in the prospective field. Moreover, it is essential to underline that increasing product lifespan and reducing waste is equivalent to reducing the expense of consuming resources. The detailed synthesis, reprocessing, thermal, and mechanical characteristics of partly and entirely biomass thermosetting polymers made from vanillin-modified monomers are covered in the current work. Finally, the review highlights the benefits, difficulties, and application of these emerging vanillin-modified vitrimers as a potential replacement for conventional non-recyclable thermosets.

Double-Interpenetrating-Network Lignin-based Epoxy Resin Adhesives for Resistance to Extreme Environment

The gradually depleting fossil resources and the biosafety of bisphenol A have always restricted the green development of the traditional epoxy resin field. In this Article, biomass macromolecule lignin sulfonates are selected as the raw material instead of traditional bisphenol A to prepare lignin-based epoxy resin adhesives. Lignin sulfonates are chemically modified and combined with a cross-linking agent to form lignin-based epoxy resin adhesives with double-interpenetrating-network structures. The resulting lignin-based epoxy adhesive exhibits a maximum tensile shear strength of 11.29 MPa, which is 213% higher than the strength before chemical modification. The tensile shear strength of the adhesive is still 10.13 MPa after 12 h of immersion in water (20 °C), and its tensile shear strength is 9.30 MPa after 12 h of immersion in boiling water (100 °C). The high-temperature and high-humidity environment has no significant effect on the properties of the resulting lignin-based epoxy adhesive.

Sustainable Series of New Epoxidized Vegetable Oil-Based Thermosets with Chemical Recycling Properties

This work reports for the first time the copolymerization studies of 11 newly synthesized epoxidized vegetable oils (EVOs) that reacted with a disulfide-based aromatic dicarboxylic acid (DCA) to produce thermoset materials with recyclability properties. These new EVOs' reactivity and properties were compared with those of the two commercial references: epoxidized linseed oil (ELO) and epoxidized soybean oil (ESO). The structure-reactivity correlation is proposed by differential scanning calorimetry (DSC) analysis, corroborating the epoxy content of EVO monomers, the initiator effect, the copolymerization reaction enthalpy, and the temperature range. The thermomechanical properties of the obtained thermosets were evaluated and discussed in correlation with the structure and reactivity of monomers by dynamic mechanical analysis (DMA), tensile testing, and thermogravimetric analysis (TGA). It has been found that the higher the EVO functionality, the higher is the reactivity, cross-linking density, and final performances, with tan δ values ranging from 34 to 111 °C. This study investigates the chemical recycling and the solvent resistance of these vitrimer-like materials that have a high bio-based carbon content, from 58 to 79%, with potential application in coating or composite materials in the automotive sector.

Bio-extract amalgamated sodium alginate-cellulose nanofibres based 3D-sponges with interpenetrating BioPU coating as potential wound care scaffolds

In this work, sodium alginate (SA) based "all-natural" composite bio-sponges were designed for potential application as wound care scaffold. The composite bio-sponges were developed from the aqueous amalgamation of SA and cellulose nanofibres (CNFs) in bio-extracts like Rice water (Rw) and Giloy extract (Ge). These sponges were modified by employing a simple coating strategy using vegetable oil-based bio-polyurethane (BioPU) to tailor their physicochemical and biological properties so as to match the specific requirements of a wound care scaffold. Bio-sponges with shared interpenetrating polymeric network structures were attained at optimized BioPU coating formulation. The interpenetration of BioPU chains within the sponge construct resulted in the formation of numerous micro-networks in the interconnected microporous structure of sponges (porosity ≥75%). The coated sponge showed a superior mechanical strength (compressive strength ~3.8 MPa, compressive modulus ~35 MPa) with appreciable flexibility and recoverability under repeated compressive loading-unloading cycles. A tunable degradation behaviour was achieved by varying BioPU coating concentrations owing to the different degree of polymer chain entanglement within the sponge construct. The physical entanglement of BioPU chains with core structural components of sponge improved their structural stability by suppressing their full fragmentation in water-based medium without affecting its swelling behaviour (swelling ratio > 1000%). The coated sponge surface has provided a suitable moist-adherent physical environment to support the adhesion and growth of skin cells (HaCaT cells). The MTT (3-(4,5-dimethyl thiazolyl-2)-2,5-diphenyltetrazolium bromide) assay and hemolytic assay revealed the non-toxic and biocompatible nature of coated sponges in vitro. Moreover, no signs of skin erythema or edema were observed during in vivo dermal irritation and corrosion test performed on the skin of Sprague Dawley (SD) rats. Our initial observations revealed the credibility of these sponges as functional wound care scaffolds as well as its diverse potential as a suitable substrate for various tissue engineering applications.

Recycling of organic fraction of municipal solid waste as an innovative precursor for the production of bio-based epoxy monomers

This paper reports the preparation of newly synthesized bio-epoxy monomers, suitable for replacing petrochemical-derived epoxy resins. An original green method able to produce epoxy monomers starting from neat carbohydrates, waste flours, and even from the organic fraction of municipal solid waste (OFMSW), was here proposed. Hence, for the first time, the epoxidation of carbohydrates was attained only through the exposition to UV and ozone radiation, without using any organic solvent to carry out the reaction. Besides the innovation in the epoxidation method, this work explored the possibility of valorizing waste materials, by recycling carbohydrate scraps; in particular, the exposition of waste flours and municipal solid waste to UV and ozone and their consequent epoxidation allowed obtaining green precursors for the production of a bio-based epoxy resin. Applicability and suitability of the synthesized compounds for epoxy monomers were investigated by curing experiments with a selected amount of a model cycloaliphatic amine-type hardener, i.e. isophorodiamine (IPDA).

Mechanical and Flame-Retardant Properties of Nanocomposite Based on Epoxy Resin Combined with Epoxidized Linseed Oil, Which Has the Presence of Nanoclay and MWCNTs

One of the main disadvantages of epoxy resins is brittleness and flammability, which is one of the biggest threats and the reason for limiting advanced applications. In this study, Epikote 240 (EP) epoxy resin was plasticized with epoxidized flaxseed oil (ELO) at different concentrations (EP/ELO ratios 95/5; 90/10; 85/15; 80/20; 75/25). Then, nanoclay additives and MWCNTs are simultaneously dispersed into the EP/ELO blend by using ultrasonic vibration. The dispersion of ELO and nanoclay additives (nanoclay and MWCNTs) in epoxy resin is observed by using the scanning electron microscope in combination with the XRD method. The effect of ELO, nanoadditives on mechanical properties, and flame retardants is assessed by tensile strength, flexural strength, compressive strength, impact resistance, UL 94HB method, and limiting oxygen index. Experimental results have shown that the mixing ratio of 90/10 w/w is the ratio for good compatibility, high mechanical properties, and fire retardation compared with other ratios. When adding MWCNTs as well as nanoclay I.30E to Epikote 240 epoxy, the mechanical strength and fire resistance have changed greatly: tensile strength of 85.45 MPa, flexural strength of 116.32 MPa, compressive strength of 189.25 MPa, impact resistance Izod of 24.37 kJ/m2, and fire resistance reached at V1.

Bio-Based Epoxy Shape-Memory Thermosets from Triglycidyl Phloroglucinol

A series of bio-based epoxy shape-memory thermosetting polymers were synthesized starting from a triglycidyl phloroglucinol (3EPOPh) and trimethylolpropane triglycidyl ether (TPTE) as epoxy monomers and a polyetheramine (JEF) as crosslinking agent. The evolution of the curing process was studied by differential scanning calorimetry (DSC) and the materials obtained were characterized by means of DSC, thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), stress-strain tests, and microindentation. Shape-memory properties were evaluated under free and totally constrained conditions. All results were compared with an industrial epoxy thermoset prepared from standard diglycidyl ether of Bisphenol A (DGEBA). Results revealed that materials prepared from 3EPOPh were more reactive and showed a tighter network with higher crosslinking density and glass transition temperatures than the prepared from DGEBA. The partial substitution of 3EPOPh by TPTE as epoxy comonomer caused an increase in the molecular mobility of the materials but without worsening the thermal stability. The shape-memory polymers (SMPs) prepared from 3EPOPh showed good mechanical properties as well as an excellent shape-memory performance. They showed almost complete shape-recovery and shape-fixation, fast shape-recovery rates, and recovery stress up to 7 MPa. The results obtained in this study allow us to conclude that the triglycidyl phloroglucinol derivative of eugenol is a safe and environmentally friendly alternative to DGEBA for preparing thermosetting shape-memory polymers.

New Epoxy Thermosets Derived from Clove Oil Prepared by Epoxy-Amine Curing

New thermosets from a triglycidyl eugenol derivative (3EPOEU) as a renewable epoxy monomer were obtained by an epoxy-amine curing process. A commercially-available Jeffamine^® and isophorone diamine, both obtained from renewable resources, were used as crosslinking agents, and the materials obtained were compared with those obtained from a standard diglycidylether of bisphenol A (DGEBA). The evolution of the curing process was studied by differential scanning calorimetry and the materials obtained were characterized by means of calorimetry, thermogravimetry, thermodynamomechanical analysis, stress–strain tests and microindentation. 3EPOEU formulations were slightly less reactive, and the thermosets obtained showed higher T_gs than those prepared from DGEBA, since they had higher crosslinking density than formulations with DGEBA because of the more compact structure and higher functionality of the eugenol derivative. 3EPOEU thermosets showed good thermal stability and mechanical properties. The results obtained in this study allow us to conclude that the triglycidyl derivative of eugenol, 3EPOEU, is a safe and environmentally friendly alternative to DGEBA.

Epoxidation of Karanja (Millettia pinnata) Oil Methyl Esters in the Presence of Hydrogen Peroxide over a Simple Niobium-Containing Catalyst

The synthesis, characterization and catalytic performance of a conceptually simple, novel NbOx-SiO2 catalyst are here described. The niobium(V)-silica catalyst was prepared starting from cheap and viable reactants, by alkaline deposition of NH4Nb(C2O4)2·H2O in the presence of fructose as a stabilizer and subsequent calcination. The NbOx-SiO2 solid (0.95 Nb wt.%) was tested in the liquid-phase epoxidation with aqueous hydrogen peroxide of methyl oleate, as a model substrate. It was then tested in the epoxidation of a mixture of methyl esters (FAMEs) obtained by transesterification with methanol and purification of karanja oil, extracted from the autochthonous Indian variety of Millettia pinnata tree. The catalyst showed a promising performance in terms of methyl oleate conversion (up to 75%) and selectivity to epoxide (up to 82%). It was then tested on the FAME mixture from karanja oil, where interesting conversion values were attained (up to 70%), although with lower selectivities and yields to the mixture of desired epoxidized FAMEs. The solid withstood four catalytic cycles overall, during which a non-negligible surface reorganization of the Nb(V) sites was observed. However, this restructuring did not negatively affect the performance of the catalysts in terms of conversion or selectivity.

Thermal and Flammability Characteristics of Blended Jatropha Bio-Epoxy as Matrix in Carbon Fiber–Reinforced Polymer

This purpose of this paper was to reveal characteristics of a composite structure containing carbon fiber as a reinforcement and blended synthetic epoxy/bio-epoxy derived from crude jatropha oil as resin and compared with fully synthetic epoxy. The composite structure was prepared by the vacuum-assisted resin transfer molding technique and was left to cure for 24 h at room temperature. Both were characterized for their thermal, chemical, and flammable characteristics. The incorporation of jatropha bio-epoxy into the matrix significantly improved the thermal stability between 288–365 °C as obtained by thermogravimetric analysis (TGA) test. Dynamic mechanical analysis (DMA) curves showed slight diminution of performances and Tg from DMA tests confirmed well with the trend of Tg obtain by differential scanning calorimetry (DSC) curves. On the other hand, the flammability property was rated horizontal burning (HB) which was the same as the fully synthetic composite, but the duration to self-extinguish was halved for the composite with jatropha bio-epoxy. Fourier transform infrared attenuated total reflectance (FT-IR/ATR) was conducted to determine the difference of functional groups’ spectrum due to bonding type existing on both specimens. Overall, the composite specimen with blended bio-epoxy exhibited better thermal stability, comparable flammability characteristics, and performances. The aim of this paper was to introduce bio-based epoxy as a potential alternative epoxy and to compete with synthetic epoxy so as to minimize the footprint of non-renewable composite.

A Review of Recent Research on Bio-Based Epoxy Systems for Engineering Applications and Potentialities in the Aviation Sector

Epoxy resins are one of the most widely used thermosets in different engineering fields, due to their chemical resistance and thermo-mechanical properties. Recently, bio-based thermoset resin systems have attracted significant attention given their environmental benefits related to the wide variety of available natural resources, as well as the resulting reduction in the use of petroleum feedstocks. During the last two decades, considerable improvement on the properties of bio-sourced resins has been achieved to obtain performances comparable to petroleum-based systems. This paper reviews recent advances on new bio-based epoxy resins, derived from natural oils, natural polyphenols, saccharides, natural rubber and rosin. Particular focus has been given to novel chemical formulations and resulting mechanical properties of natural derived- epoxies, curing agents or entire systems, constituting an interesting alternative for a large variety of engineering applications, including the aviation sector. The present work is within the scope of the ECO-COMPASS project, where new bio-sourced epoxy matrixes for green composites are under investigation.