Modification of poly(ethylene 2,5-furandicarboxylate) with 1,4-cyclohexanedimethylene: Influence of composition on mechanical and barrier properties

Synthesis of Biobased Poly(butylene Furandicarboxylate) Containing Polysulfone with Excellent Thermal Resistance Properties

A synthetic biopolymer derived from furandicarboxylic acid monomer and hydroxyethyl-terminated poly(ether sulfone) is presented. The synthesis involves 4,4'-dichlorodiphenyl sulfone and 4,4-dihydroxydiphenyl sulfone, resulting in poly(butylene furandicarboxylate)-poly(ether sulfone) copolyesters (PBFES) through melt polycondensation with titanium-catalyzed polymerization. This facile method yields segmented polyesters incorporating polysulfone, creating a versatile group of high-temperature thermoplastics with adjustable thermomechanical properties. The PBFES copolyesters demonstrate an impressive tensile modulus of 2830 MPa and a tensile strength of 84 MPa for PBFES55. Additionally, the poly(ether sulfone) unit imparts a relatively high glass transition temperature (Tg), ranging from 36.6 °C for poly(butylene 2,5-furandicarboxylate) to 112.3 °C for PBFES62. Moreover, the complete amorphous film of PBFES exhibits excellent transparency and solvent resistance, making it suitable for applications, such as food packaging materials.

Cytotoxicity studies and antibacterial modification of poly(ethylene 2,5-furandicarboxylate) nonwoven

Novel poly(ethylene 2,5-furandicarboxylate) PEF nonwovens were produced by solution electrospinning and further modification. To improve the wettability of the hydrophobic nonwovens with water, they were treated with sodium hydroxide. Cytotoxicity tests carried out with human keratinocytes confirmed that the nonwovens did not have a toxic effect on healthy cells. The hydrophilicity of the sodium hydroxide treated nonwoven favored the adherence of the cells and their growth. In turn, the two-step modification of the nonwovens by reactions with (3-mercaptopropyl)methyldimethoxysilane and silver nitrate permitted to deposit silver particles on the fiber surfaces. The bacteria growth inhibition zones around the tested specimens were observed evidencing their antibacterial activity against Escherichia coli and Staphylococcus aureus.

Acidic Metal-Based Functional Ionic Liquids Catalyze the Synthesis of Bio-Based PEF Polyester

Utilizing triethylenediamine (DA), 1,3-propanesultone (PS), whose ring opens during the formation of the dizwiterion-intermediate DA-2PS, and the metal chlorides XCly, where X = Sn(IV), Zn(II),Al(III), Fe(III) and Mn(II), are used for the synthesis of five kinds of acidic metal-based functionalized ionic liquid catalysts ([DA-2PS][XCly]2). Their chemical structures, thermal stability and dual acidic active site were analyzed. We investigated the performance of [DA-2PS][XCly]2 in catalyzing the esterification reaction between 2,5-furandicarboxylic acid (FDCA) and ethylene glycol (EG) to synthesize poly (ethylene 2,5-furandicarboxylate)(PEF). Among the catalysts tested, [DA-2PS][SnCl5]2 exhibited the best catalytic performance under identical process parameters, and the optimal catalyst dosage was determined to be 0.05 mol% based on FDCA. The optimal conditions for the reaction were predicted using response surface methodology: a feed ratio of EG:FDCA = 1.96:1, an esterification temperature of 219.86 °C, a polycondensation temperature of 240.04 °C and a polycondensation time of 6.3 h, with a intrinsic viscosity of 0.67 dL·g-1. The resulting PEF was experimentally verified to exhibit an intrinsic viscosity of 0.68 dL·g-1 and a number average molecular weight of 28,820 g·mol-1. Finally, the structure and thermal properties of PEF were characterized. The results confirmed that PEF possessed the correct structure, exhibited high thermal stability and demonstrated excellent thermal properties.

Tricyclic Diester and 2,5-Furandicarboxylic Acid for the Synthesis of Biobased Hydrolysis Copolyesters with High Glass Transition Temperatures

The reluctance of a polyester with high glass transition temperature (Tg) and mechanical properties to hydrolyze is a well-known fact, for instance, the high hydrolysis resistance of aromatic polyesters based on terephthalic acid and 2,5-furandicarboxylic acid (FDCA). The synthesis of polyesters that have a high Tg (>100 °C) and a fast hydrolytic degradation quality at the same time is a valuable topic. Herein, a renewable rigid diester, N,N'-trans-1,4-cyclohexane-bis(pyrrolidone-4-methyl carboxylate) (CBPC), was obtained via Michael addition. CBPC was copolymerized with FDCA and ethylene glycol to prepare a series of copolyesters PECxEFy with a high Mn over 30 kDa. PECxEFy showed a Tg range of 75.2-109.2 °C which outdistanced the most biobased polyesters. The thermal stability of all PECxEFy remained unchanged with the introduction of CBPC. Moreover, PECxEFy presented superior mechanical performances which were matching or exceeding those of commercial polyethylene terephthalate (PET) and polylactic acid (PLA). PECxEFy was stable in air but was able to undergo noticeable hydrolytic degradation, proving their enhanced degradability. And the regulation between CBPC and FDCA composition can be leveraged to adjust the degradation and environmental durability of PECxEFy, up to practical applications. Computational studies systematically revealed the relationship between CBPC with a tricyclic structure and the improved Tg and hydrolyzation properties. The outstanding thermal and mechanical performances and hydrolysis of these copolyesters appear to be promising candidates for renewable alternatives to industrial petrochemical polyesters.

Synthesis, Thermal Behavior, and Mechanical Properties of Fully Biobased Poly(Hexamethylene 2,5-Furandicarboxylate-Co-Sebacate) Copolyesters

In this research, three fully biobased poly(hexamethylene 2,5-furandicarboxylate-co-sebacate) (PHFSe) copolyesters with low contents of hexamethylene sebacate (HSe) unit (10 mol%, 20 mol%, and 30 mol%) were successfully synthesized through a two-step transesterification/esterification and polycondensation method. The chemical structure and actual composition of PHFSe copolyesters were confirmed by hydrogen nuclear magnetic resonance. The thermal behavior and mechanical property of PHFSe copolyesters were investigated and compared with those of the poly(hexamethylene 2,5-furandicarboxylate) (PHF) homopolymer. Both PHFSe copolyesters and PHF showed the high thermal stability. The basic thermal parameters, including glass transition temperature, melting temperature, and equilibrium melting temperature, gradually decreased with increasing the HSe unit content. PHFSe copolyesters crystallized more slowly than PHF under both the nonisothermal and isothermal melt crystallization conditions; however, they crystallized through the same crystallization mechanism and crystal structure. In addition, the mechanical property, especially the elongation at break of PHFSe copolyesters, was obviously improved when the HSe unit content was greater than 10 mol%. In brief, the thermal and mechanical properties of PHF may be easily tuned by changing the HSe unit content to meet various practical end-use requirements.

Bio-based poly(hexamethylene 2,5-furandicarboxylate-co-2,6-naphthalate) copolyesters: a study of thermal, mechanical, and gas-barrier properties

A series of poly(hexamethylene 2,5-furandicarboxylate-co-2,6-naphthalate) copolyesters were synthesized using various amounts of poly(hexylene 2,5-furandicarboxylate) (PHF) and poly(hexylene 2,6-naphthalate) (PHN) via melt polymerization. The effects of introducing 2,6-naphthalene dicarboxylic acid (NDCA) on the thermal, mechanical, and gas-barrier properties were investigated. When the NDCA content was less than 30 mol%, the temperatures of crystallization (T_c) and melting (T_m) decreased as the amount of NDCA was increased owing to disturbance of the polymer-chain regularity. When the NDCA content was above 50 mol%, the T_c and T_m of the materials increased as the NDCA content was increased, showing that the dominant crystallization behavior varied from 2,5-furandicarboxylic acid to NDCA. Hence, the glass transition temperature (T_g) increased as the NDCA content was increased, which was attributed to the incorporation of NDCA with a more rigid naphthalate structure compared with the furan ring. The gas-barrier properties of the samples were observed to improve with the introduction of NDCA; this tendency could be explained by the β-relaxation behavior and free volume values of the samples in the amorphous state. The activation energy (E_a) of β-relaxation increased with the NDCA content, indicating that higher amounts of energy were needed to trigger the onset of long-range molecular motions. Free-volume calculations of the polymer structure showed that the introduction of NDCA hindered the space for gas penetration. For these reasons, the gas-barrier properties were improved and evaluated.

New bio-based polyester with excellent spinning performance: poly(tetrahydrofuran dimethanol-co-ethylene terephthalate)

With the excessive consumption of fossil energy, technologies that transform bio-based resources into materials have received more and more attention from researchers in recent decades. In this paper, a series of poly(ethylene 2,5-tetrahydrofuran dimethyl terephthalate; PEFTs) with different components were synthesized from 2,5-tetrahydrofuran dimethanol (THFDM), terephthalic acid (TPA), and ethylene glycol (EG). Their chemical structures and compositions were determined by FTIR, ¹H NMR, and ¹³C NMR. With the increase in THFDM content, the crystallization, T _m, and tensile strength of PEFTs gradually decrease because the introduced THFDM breaks the order of molecular chains, while the thermal stability and T _g remain stable. PEFTs seem to present a significant shear thinning phenomenon, which was indicated by the rheological test. Electrospinning technology was used to explore the spinnability of PEFT; it was found that PEFTs have better spinning performance than PET. In addition, due to the good hydrophobicity and porosity of PEFT nanofiber films, they have potential application value in the manufacture of hydrophobic nanofiber and filter films.

Recent Progress on Bio-Based Polyesters Derived from 2,5-Furandicarbonxylic Acid (FDCA)

The big challenge today is the upgrading of sustainable materials to replace miscellaneous ones from petroleum resources. Thus, a generic bio-based building block lays the foundation of the huge bio-market to green economy. 2,5-Furandicarboxylic acid (FDCA), a rigid diacid derived from lignocellulose or fructose, represents a great potential as a contender to terephthalic acid (TPA). Recently, studies on the synthesis, modification, and functionalization of bio-based polyesters based on FDCA have attracted widespread attention. To apply furanic polyesters on engineering plastics, packaging materials, electronics, etc., researchers have extended the properties of basic FDCA-based homo-polyesters by directional copolymerization and composite preparation. This review covers the synthesis and performance of polyesters and composites based on FDCA with emphasis bedded on the thermomechanical, crystallization, barrier properties, and biodegradability. Finally, a summary of what has been achieved and the issues waiting to be addressed of FDCA-based polyester materials are suggested.

The effect of isothermal crystallization on mechanical properties of poly(ethylene 2,5-furandicarboxylate)

The effects of isothermal crystallization temperature/time on mechanical properties of bio-based polyester poly(ethylene 2,5-furandicarboxylate) (PEF) were investigated. The intrinsic viscosity, crystallization properties, thermal properties, and microstructure of PEF were characterized using ubbelohde viscometer, X-ray diffraction, polarizing optical microscope, differential scanning calorimetry, and scanning electron microscopy. The PEF sample isothermal crystallized at various temperatures for various times was denoted as PEF-T-t. The results showed that the isothermal crystallization temperature affected the mechanical properties of PEF-T-30 by simultaneously affecting its crystallization properties and intrinsic viscosity. The isothermal crystallization time only affected the crystallization properties of PEF-110-t. The crystallinity of PEF-110-40 was 17.1%. With small crystal size, poor regularity, and α′-crystal, PEF-110-40 can absorb the energy generated in the tensile process to the maximum extent. Therefore, the best mechanical properties can be obtained for PEF-110-40 with the tensile strength of 43.55 MPa, the tensile modulus of 1,296 MPa, and the elongation at a break of 13.36%.

Thermal Stability of Bio-Based Aliphatic-Semiaromatic Copolyester for Melt-Spun Fibers with Excellent Mechanical Properties

Flexible aliphatic poly(lactic acid) is introduced into polyethylene terephthalate through copolymerization to prepare biodegradable copolyester, which aims to solve the non-degradability of polyethylene terephthalate (PET) and realize the greening of raw materials. In this work, poly(ethylene terephthalate-co-lactic acid) random copolyesters (PETLAs) of lactic acid composition from 10 to 50% is synthesized via one-pot method. The chemical structure and composition, thermal property, and crystallization property of prepared PETLAs resin are characterized. The results shows that the introduction of LA segment forms random copolyester, and the flexible LA segment results in slight decrease in the glass transition temperatures (T_g ), melting point (T_m ), and crystallinity (X_c ) of the copolyesters. The thermal stability of PETLAs is better, and the initial decomposition temperature of PETLA-10 can reach 394 °C. The PETLAs resin exhibits good processability, and PETLAs fibers are prepared by melt spinning. The strength of PETLA-10 fiber can reach 260 MPa after drawing treatment, and the elongation at break can reach 130%. Taking advantage of their features, PETLAs as an innovative bio-based polymer are expected to achieve ecofriendly applications in the fields of fiber, plastic, and film.

A Perspective on PEF Synthesis, Properties, and End-Life

This critical review considers the extensive research and development dedicated, in the last years, to a single polymer, the poly(ethylene 2,5-furandicarboxylate), usually simply referred to as PEF. PEF importance stems from the fact that it is based on renewable resources, typically prepared from C6 sugars present in biomass feedstocks, for its resemblance to the high-performance poly(ethylene terephthalate) (PET) and in terms of barrier properties even outperforming PET. For the first time synthesis, properties, and end-life targeting—a more sustainable PEF—are critically reviewed. The emphasis is placed on how synthetic roots to PEF evolved toward the development of greener processes based on ring open polymerization, enzymatic synthesis, or the use of ionic liquids; together with a broader perspective on PEF end-life, highlighting recycling and (bio)degradation solutions.

Tuning the Properties of Furandicarboxylic Acid-Based Polyesters with Copolymerization: A Review

Polyesters based on 2,5-furandicarboxylic acid (FDCA) are a new class of biobased polymers with enormous interest, both from a scientific and industrial perspective. The commercialization of these polymers is imminent as the pressure for a sustainable economy grows, and extensive worldwide research currently takes place on developing cost-competitive, renewable plastics. The most prevalent method for imparting these polymers with new properties is copolymerization, as many studies have been published over the last few years. This present review aims to summarize the trends in the synthesis of FDCA-based copolymers and to investigate the effectiveness of this approach in transforming them to a more versatile class of materials that could potentially be appropriate for a number of high-end and conventional applications.

Sustainable Plastics from Biomass: Blends of Polyesters Based on 2,5-Furandicarboxylic Acid

Intending to expand the thermo-physical properties of bio-based polymers, furan-based thermoplastic polyesters were synthesized following the melt polycondensation method. The resulting polymers, namely, poly(ethylene 2,5-furandicarboxylate) (PEF), poly(propylene 2,5-furandicarboxylate) (PPF), poly(butylene 2,5-furandicarboxylate) (PBF) and poly(1,4-cyclohexanedimethylene 2,5-furandicarboxylate) (PCHDMF) are used in blends together with various polymers of industrial importance, including poly(ethylene terephthalate) (PET), poly(ethylene 2,6-naphthalate) (PEN), poly(L-lactic acid) (PLA) and polycarbonate (PC). The blends are studied concerning their miscibility, crystallization and solid-state characteristics by using wide-angle X-ray diffractometry (WAXD), differential scanning calorimetry (DSC) and polarized light microscopy (PLM). PEF blends show in general dual glass transitions in the DSC heating traces for the melt quenched samples. Only PPF-PEF blends show a single glass transition and a single melt phase in PLM. PPF forms immiscible blends except with PEF and PBF. PBF forms miscible blends with PCHDMF and PPF, whereas all other blends show dual glass transitions in DSC and phase separation in PLM. PCHDMF-PEF and PEN-PEF blends show two glass transition temperatures, but they shift to intermediate temperature values depending on the composition, indicating some partial miscibility of the polymer pairs.

Influence of asymmetric substituent group 2-methyl-1,3-propanediol on bio-based poly(propylene furandicarboxylate) copolyesters

A series of bio-based poly(propylene-co-2-methyl-1,3-propanediol 2,5-furandicarboxylate) (PPMF) copolyesters, with various compositions from poly(propylene 2,5-furandicarboxylate) (PPF) to poly(2-methyl-1,3-propylene 2,5-furandicarboxylate) (PMePF), were synthesized by conventional melt polymerization. The effects of the substituent group to PPF on the thermal properties, mechanical properties, and gas barrier properties were analyzed by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), tensile testing, and the oxygen permeation test. The introduction of the methyl group with a hydrogen atom altered the thermal behavior and gas barrier properties of copolyesters, suggesting that the glass temperature (Tg) and the melting temperature (Tm) were decreased as the 2-methyl-1,3-propanediol (MPO) content increased. PPF exhibited the highest Tm and Tg of 175.9 °C and 83.0 °C with a melting enthalpy (ΔHm) of 38.6 J g-1, and poly(2-methyl-1,3-propylene 2,5-furandicarboxylate) formed as an amorphous polyester. Moreover, the effect of a substituent methyl group on the barrier properties was attributed to β relaxation and fraction free volume, which could be raised by replacing the methyl group with a hydrogen atom for PPF, weakening the barrier properties.

Understanding structure–property relationships of main chain cyclopropane in linear polyesters

Rigid ring structures have gained increasing interest in the polymer materials community as an effective means to manipulate bulk properties. Here, we investigate structure–property relationships of the smallest ring: cyclopropane.

Synthesis and characterization of BPA-free polyesters by incorporating a semi-rigid cyclobutanediol monomer

A trans-1,3-cyclobutane-containing diol (CBDO-1) has been synthesized and introduced to materials science as a versatile monomer and a possible phenol-free BPA replacement.

Novel biobased high toughness PBAT/PEF blends: morphology, thermal properties, crystal structures and mechanical properties

A novel series of PBAT/PEF blends with 1–50 wt% PEF content displayed typical sea-island morphology structure and had excellent toughness properties.