Urea as a monomer for isocyanate-free synthesis of segmented poly(dimethyl siloxane) polyureas

Synthesis, Structure and Properties of Polyester Polyureas via a Non-Isocyanate Route with Good Combined Properties

Polyureas have been widely applied in many fields, such as coatings, fibers, foams and dielectric materials. Traditionally, polyureas are prepared from isocyanates, which are highly toxic and harmful to humans and the environment. Synthesis of polyureas via non-isocyanate routes is green, environmentally friendly and sustainable. However, the application of non-isocyanate polyureas is quite restrained due to their brittleness as the result of the lack of a soft segment in their molecular blocks. To address this issue, we have prepared polyester polyureas via an isocyanate-free route and introduced polyester-based soft segments to improve their toughness and endow high impact resistance to the polyureas. In this paper, the soft segments of polyureas were synthesized by the esterification and polycondensation of dodecanedioic acid and 1,4-butanediol. Hard segments of polyureas were synthesized by melt polycondensation of urea and 1,10-diaminodecane without a catalyst or high pressure. A series of polyester polyureas were synthesized by the polycondensation of the soft and hard segments. These synthesized polyester-type polyureas exhibit excellent mechanical and thermal properties. Therefore, they have high potential to substitute traditional polyureas.

Application of a Core-Shell Structure Nano Filtration Control Additive in Salt-Resistant Clay-Free Water-Based Drilling Fluid

When drilling into a reservoir, the drilling fluid containing bentonite is prone to solid phase invasion, causing serious damage to the reservoir, and the conventional API barite suspension stability is poor, which makes it easy to cause sedimentation and blockage. Therefore, in order to avoid accidents, we use ultrafine barite to obtain a good suspension stability. More importantly, the method of modifying zwitterionic polymers on the surface of nano-silica is used to develop a temperature-resistant and salt-resistant fluid loss reducer FATG with a core-shell structure, and it is applied to ultra-fine clay-free water-based drilling fluid (WBDF). The results show that the filtration loss of clay-free drilling fluid containing FATG can be reduced to 8.2 mL, and AV can be reduced to 22 mPa·s. Although the viscosity is reduced, FATG can reduce the filter loss by forming a dense mud cake. The clay-free drilling fluid system obtained by further adding sepiolite can reduce the filtration loss to 3.8 mL. After aging at 220 °C for 15 d, it still has significant salt tolerance, the filtration loss is only 9 mL, the viscosity does not change much, a thinner and denser mud cake is formed, and the viscosity coefficient of the mud cake is smaller. The linear expansion test and permeability recovery evaluation were carried out. The hydration expansion inhibition rate of bentonite can reach 72.5%, and the permeability recovery rate can reach 77.9%, which can meet the long-term drilling fluid circulation work in the actual drilling process. This study can provide guidance for technical research in related fields such as reservoir protection.

Progress in Photocurable 3D Printing of Photosensitive Polyurethane: A Review

In recent years, as a class of advanced additive manufacturing (AM) technology, photocurable 3D printing has gained increasing attention. Based on its outstanding printing efficiency and molding accuracy, it is employed in various fields, such as industrial manufacturing, biomedical, soft robotics, electronic sensors. Photocurable 3D printing is a molding technology based on the principle of area-selective curing of photopolymerization reaction. At present, the main printing material suitable for this technology is the photosensitive resin, a composite mixture consisting of a photosensitive prepolymer, reactive monomer, photoinitiator, and other additives. As the technique research deepens and its application gets more developed, the design of printing materials suitable for different applications is becoming the hotspot. Specifically, these materials not only can be photocured but also have excellent properties, such as elasticity, tear resistance, fatigue resistance. Photosensitive polyurethanes can endow photocured resin with desirable performance due to their unique molecular structure including the inherent alternating soft and hard segments, and microphase separation. For this reason, this review summarizes and comments on the research and application progress of photocurable 3D printing of photosensitive polyurethanes, analyzing the advantages and shortcomings of this technology, also offering an outlook on this rapid development direction.

Manganese catalysed dehydrogenative synthesis of polyureas from diformamide and diamines

We report here the synthesis of polyureas from the dehydrogenative coupling of diamines and diformamides. The reaction is catalysed by a manganese pincer complex and releases H₂ gas as the only by-product making the process atom-economic and sustainable. The reported method is greener in comparison to the current state-of-the-art production routes that involve diisocyanate and phosgene feedstock. We also report here the physical, morphological, and mechanical properties of synthesized polyureas. Based on our mechanistic studies, we suggest that the reaction proceeds via isocyanate intermediates formed by the manganese catalysed dehydrogenation of formamides.

Research Progress of Elastomer Materials and Application of Elastomers in Drilling Fluid

An elastomer is a material that undergoes large deformation under force and quickly recovers its approximate initial shape and size after withdrawing the external force. Furthermore, an elastomer can heal itself and increase volume when in contact with certain liquids. They have been widely used as sealing elements and packers in different oil drilling and development operations. With the development of drilling fluids, elastomer materials have also been gradually used as drilling fluid additives in drilling engineering practices. According to the material type classification, elastomer materials can be divided into polyurethane elastomer, epoxy elastomer, nanocomposite elastomer, rubber elastomer, etc. According to the function classification, elastomers can be divided into self-healing elastomers, expansion elastomers, etc. This paper systematically introduces the research progress of elastomer materials based on material type classification and functional classification. Combined with the requirements for drilling fluid additives in drilling fluid application practice, the application prospects of elastomer materials in drilling fluid plugging, fluid loss reduction, and lubrication are discussed. Oil-absorbing expansion and water-absorbing expansion elastomer materials, such as polyurethane, can be used as lost circulation materials, and enter the downhole to absorb water or absorb oil to expand, forming an overall high-strength elastomer to plug the leakage channel. When graphene/nano-composite material is used as a fluid loss additive, flexibility and elasticity facilitate the elastomer particles to enter the pores of the filter cake under the action of differential pressure, block a part of the larger pores, and thus, reduce the water loss, while it would not greatly change the rheology of drilling fluid. As a lubricating material, elastic graphite can form a protective film on the borehole wall, smooth the borehole wall, behaving like a scaly film, so that the sliding friction between the metal surface of the drill pipe and the casing becomes the sliding friction between the graphite flakes, thereby reducing the friction of the drilling fluid. Self-healing elastomers can be healed after being damaged by external forces, making drilling fluid technology more intelligent. The research and application of elastomer materials in the field of drilling fluid will promote the ability of drilling fluid to cope with complex formation changes, which is of great significance in the engineering development of oil and gas wells.

Tensile Properties and Fracture Mechanism of Thermal Spraying Polyurea

In this study, polyurea was experimentally tested under various spraying temperatures and pressures. The number of holes and the pore size produced after the tensile fracture of the polyurea were counted to illustrate the effect of the various spraying temperatures and pressures on the performance of the polyurea. The tensile characteristics of polyurea were greatly influenced by the spraying temperatures and pressures, according to the experimental findings and statistical analysis. The polyurea tensile performance was best when the spraying pressure was 17.25 MPa with a spraying temperature of 70 °C. The fracture mechanism was illustrated by the silver streaking phenomenon generated during the tensile stretching process. The fracture energy was absorbed by the fracture holes and pores during silver streaking, thus creating the huge gap in tensile properties.

Polysiloxane-Based Polyurethanes with High Strength and Recyclability

Polysiloxanes have attracted considerable attention in biomedical engineering, owing to their inherent properties, including good flexibility and biocompatibility. However, their low mechanical strength limits their application scope. In this study, we synthesized a polysiloxane-based polyurethane by chemical copolymerization. A series of thermoplastic polysiloxane-polyurethanes (Si-TPUs) was synthesized using hydroxyl-terminated polydimethylsiloxane containing two carbamate groups at the tail of the polymer chains 4,4′-dicyclohexylmethane diisocyanate (HMDI) and 1,4-butanediol as raw materials. The effects of the hard-segment content and soft-segment number average molecular weight on the properties of the resulting TPUs were investigated. The prepared HMDI-based Si-TPUs exhibited good microphase separation, excellent mechanical properties, and acceptable repeatable processability. The tensile strength of SiTPU-2K-39 reached 21.5 MPa, which is significantly higher than that of other flexible polysiloxane materials. Moreover, the tensile strength and breaking elongation of SiTPU-2K-39 were maintained at 80.9% and 94.6%, respectively, after three cycles of regeneration. The Si-TPUs prepared in this work may potentially be used in gas separation, medical materials, antifouling coatings, and other applications.

Polyureas Versatile Polymers for New Academic and Technological Applications

Polyureas (PURs) are a competitive polymer to their analogs, polyurethanes (PUs). Whereas PUs' main functional group is carbamate (urethane), PURs contain urea. In this revision, a comprehensive overview of PUR properties, from synthesis to technical applications, is displayed. Preparative routes that can be used to obtain PURs using diisocianates or harmless reagents such as CO₂ and NH₃ are explained, and aterials, urea monomers and PURs are discussed; PUR copolymers are included in this discussion as well. Bulk to soft components of PUR, as well as porous materials and meso, micro or nanomaterials are evaluated. Topics of this paper include the general properties of aliphatic and aromatic PUR, followed by practical synthetic pathways, catalyst uses, aggregation, sol-gel formation and mechanical aspects.

Direct synthesis of polyureas from the dehydrogenative coupling of diamines and methanol

We report here the first example of the direct synthesis of polyureas from the dehydrogenative coupling of diamines and methanol using a ruthenium pincer catalyst. The present methodology replaces the use of toxic diisocyanates, conventionally used for the production of polyureas, with methanol, which is renewable, less toxic, and cheaper, making the overall process safer and more sustainable. Further advantages of the current method have been demonstrated by the synthesis of a renewable, a chiral, and the first 13C-labelled polyurea.

Non-isocyanate Polyurethanes from 1,1'-Carbonyldiimidazole: A Polycondensation Approach

1,1'-Carbonyldiimidazole (CDI) provides a platform to generate high molecular weight polyurethanes from industrially relevant diols and diamines. CDI, which is described in the literature for its use in amidation and functionalization reactions, enables the production of well-defined and stable polyurethane precursors, thus eliminating the need for isocyanates. Herein, the functionalization of 1,4-butanediol with CDI yields an electrophilic biscarbamate, bis-carbonylimidazolide (BCI), which is suitable for further step-growth polymerization in the presence of amines. Elevated reaction temperatures enable the solvent-, catalyst-, and isocyanate-free polycondensation reaction between the BCI monomer and various diamines. The thermoplastic polyurethanes produced from this reaction demonstrate high thermal stability, tunable glass transition temperatures based on incorporation of flexible polyether segments, and mechanically ductile thin films. CDI functionalized diols will allow the preparation of diverse polyurethanes without the use of isocyanate-containing monomers.

Isocyanate- and solvent-free synthesis of melt processible polyurea elastomers derived from urea as a monomer

Polyurea elastomers are utilized for a myriad of applications ranging from coatings and foams to dielectric materials for capacitors and actuators. However, current synthetic methods for polyureas rely on highly reactive isocyanates, solvents, and catalysts, which collectively pose serious safety considerations. This report details the synthesis and characterization of melt processible, poly(tetramethylene oxide) (PTMO)-based segmented polyurea elastomers utilizing an isocyanate-, solvent-, and catalyst-free approach. Dynamic mechanical analysis and differential scanning calorimetry suggested microphase separation between the hard and soft segments. Tensile analysis revealed high strain at break for all segmented copolymers between 340 and 770%, and tunable modulus between 0.76 and 29.5 MPa. Dielectric spectroscopy revealed that the composition containing 20 wt% hard segment offered the highest permittivity at 10.6 (1 kHz, 300 K) of the segmented copolymers, indicating potential as a dielectric elastomer.

Polyurea elastomers derived in part from a bio-sourced feedstock and synthesized using an isocyanate-, solvent-, and catalyst-free approach exhibit elastomeric properties while maintaining melt-processibility.

Modulating the thermomechanical properties and self-healing efficiency of siloxane-based soft polymers through metal–ligand coordination

An efficient strategy to modulate the thermomechanical properties and self-healing of soft polymers has been developed by rationally selecting the metal used for supramolecular crosslinking.

Direct Synthesis of Polyurea Thermoplastics from CO2 and Diamines

The transformation of CO₂ into polymeric materials is an important and hot research topic from the viewpoint of renewable resources and environmental effects. Herein, a series of polyureas have been synthesized by polycondensation from CO₂ with diamines of 1,12-diaminododecane (DAD) and/or 4,7,10-trioxa-1,13-tridecanediamine (TTD). The properties of polyureas synthesized were characterized by FTIR, ¹H NMR, ¹³C NMR, XRD, DSC, TGA, and DMA. The polyureas synthesized from CO₂ with a mixture of diamines presented high performances compared to those of polyureas synthesized from CO₂ with a single diamine. The thermal and mechanical properties were improved largely by the variation in the crystallization and the chain flexibility depending on the changes in the density and/or intensity of hydrogen bonds. With increasing amounts of TTD from 0 to 100% in weight, the melting (T_m), crystallization (T_c), and glass transition (T_g) temperatures decreased from 207 to 116 °C, from 181 to 54 °C, and from 66 to -34 °C, respectively. When the TTD content was increased from 0 to 50 wt %, the Young's modulus decreased from 1170 to 406 MPa, and the tensile strength decreased from 53.3 to 42.9 MPa. However, the elongation at break increased from 13 to 330%. Furthermore, the chain length of aliphatic diamines and polyetheramines had a significant effect on the mechanical properties. The initial decomposition temperature (T_d,5%) is >295 °C, about 110 °C higher than the T_m (116-207 °C), which is advantageous for the postprocessing. The mechanical properties of the polyureas synthesized herein are superior to those of polycarbonate and polyamide 6. Thus, polyureas synthesized from the renewable and cheap resources, CO₂ and diamines, will find wide potential applications in the field of polymeric materials.