Improved dielectric and actuated performance of thermoplastic polyurethane by blending with XNBR as macromolecular dielectrics

Self-Healing Polymeric Soft Actuators

Natural evolution has provided multicellular organisms with sophisticated functionalities and repair mechanisms for surviving and preserve their functions after an injury and/or infection. In this context, biological systems have inspired material scientists over decades to design and fabricate both self-healing polymeric materials and soft actuators with remarkable performance. The latter are capable of modifying their shape in response to environmental changes, such as temperature, pH, light, electrical/magnetic field, chemical additives, etc. In this review, we focus on the fusion of both types of materials, affording new systems with the potential to revolutionize almost every aspect of our modern life, from healthcare to environmental remediation and energy. The integration of stimuli-triggered self-healing properties into polymeric soft actuators endow environmental friendliness, cost-saving, enhanced safety, and lifespan of functional materials. We discuss the details of the most remarkable examples of self-healing soft actuators that display a macroscopic movement under specific stimuli. The discussion includes key experimental data, potential limitations, and mechanistic insights. Finally, we include a general table providing at first glance information about the nature of the external stimuli, conditions for self-healing and actuation, key information about the driving forces behind both phenomena, and the most important features of the achieved movement.

Nonwoven Mats Based on Segmented Biopolyurethanes Filled with MWCNT Prepared by Solution Blow Spinning

To prepare nonwoven mats constituted by submicrometric fibers of thermally responsive biopolyurethanes (TPU) modified with multiwalled carbon nanotubes (MWCNT), solution blow spinning (SBS) was used. The TPU was the product of synthesis using poly(butylene sebacate)diol, PBSD, ethyl ester L-lysine diisocyanate (LDI), and 1,3-propanediol (PD) (PBSe:LDI:PD) as reactants. TPU was modified by adding different amounts of MWCNT (0, 0.5, 1, 2, and 3 wt.%). The effect of the presence and amount of MWCNT on the morphology and structure of the materials was studied using field-emission scanning electron microscopy (FESEM) and Fourier-transform infrared spectroscopy (FTIR), respectively, while their influence on the thermal and electric behaviors was studied using differential scanning calorimetry (DSC) and capacitance measurements, respectively. The addition of MWCNT by SBS induced morphological changes in the fibrous materials, affecting the relative amount and size of submicrometric fibers and, therefore, the porosity. As the MWCNT content increased, the diameter of the fibers increased and their relative amount with respect to all morphological microfeatures increased, leading to a more compact microstructure with lower porosity. The highly porous fibrous morphology of TPU-based materials achieved by SBS allowed turning a hydrophilic material to a highly hydrophobic one. Percolation of MWCNT was attained between 2 and 3 wt.%, affecting not only the electric properties of the materials but also their thermal behavior.

Transient Elastomers with High Dielectric Permittivity for Actuators, Sensors, and Beyond

Dielectric elastomers (DEs) are key materials in actuators, sensors, energy harvesters, and stretchable electronics. These devices find applications in important emerging fields such as personalized medicine, renewable energy, and soft robotics. However, even after years of research, it is still a great challenge to achieve DEs with increased dielectric permittivity and fast recovery of initial shape when subjected to mechanical and electrical stress. Additionally, high dielectric permittivity elastomers that show reliable performance but disintegrate under normal environmental conditions are not known. Here, we show that polysiloxanes modified with amide groups give elastomers with a dielectric permittivity of 21, which is 7 times higher than regular silicone rubber, a strain at break that can reach 150%, and a mechanical loss factor tan δ below 0.05 at low frequencies. Actuators constructed from these elastomers respond to a low electric field of 6.2 V μm^-1, giving reliable lateral actuation of 4% for more than 30 000 cycles at 5 Hz. One survived 450 000 cycles at 10 Hz and 3.6 V μm^-1. The best actuator shows 10% lateral strain at 7.5 V μm^-1. Capacitive sensors offer a more than a 6-fold increase in sensitivity compared to standard silicone elastomers. The disintegrated material can be re-cross-linked when heated to elevated temperatures. In the future, our material could be used as dielectric in transient actuators, sensors, security devices, and disposable electronic patches for health monitoring.

An Experimental Study on the Dielectric Properties of Rubber Materials

According to specific formulas, the mixing of rubber samples occurs by two methods: open mixing and internal mixing. The effects of frequency, mixing process, carbon black (CB) content, zinc oxide (ZnO) content, and stearic acid (SA) content on the dielectric properties of rubber materials were studied. The results showed that the effects of the mixing process on the dielectric properties of the rubber samples cannot be ignored, and the appropriate mixing process should be selected when preparing the required rubber materials. The dielectric constant and loss factor of the rubber samples vary depending on the frequency. The dielectric constant had a peak and valley value, while the loss factor only had a peak. The dielectric constant and loss factor of rubber samples were significantly affected by the content of CB, ZnO, and SA. The peak frequency decreased with the increase in CB content, however, the dielectric constant increased with an increase in CB content. The higher the ZnO content, the lower the peak frequency. In addition, the dielectric constant and loss factor increased with an increase in ZnO content. The higher the SA content, the greater the peak frequency. In addition, the dielectric constant and loss factor decreased with an increase in SA content. It is hoped that the experimental results obtained can provide guidance for the study of the dielectric properties, microwave absorption properties, and microwave heating characteristics of rubber polymers.

Improvement of the electromechanical properties of thermoplastic polyurethane composite by ionic liquid modified multiwall carbon nanotubes

Carbon nanotubes (CNTs) were non-covalently modified by two categories of ionic liquids (ILs), including 1-vinyl-3-ethylimidazole bromide (VEIMBr) and 1-vinyl-3-hexylimidazole bromide (VHIMBr) in the ratio of 1:1 and 1:4, respectively. The surface interaction between CNTs and ILs was well-characterized by FTIR, Raman spectra, XPS, etc. Thermoplastic polyurethane (TPU) containing different amounts of CNTs/ILs was fabricated by melting blending method. TPU-CNTs/ILs composites exhibited simultaneously enhanced electromechanical properties with improved dielectric constant and lowered elastic modulus. The electromechanical sensitivity of sample TPU-3CNT/12VHIMBr increased by approximately 45 times in comparison with that of pure TPU at 200 Hz. Besides, improved dispersion of CNTs/ILs in the TPU matrix was also exhibited.

Facile Fabrication of High-Contrast and Light-Colored Marking on Dark Thermoplastic Polyurethane Materials

In this work, using ferroferric oxide (Fe₃O₄) and zirconium oxide (ZrO₂) as laser-sensitive particles and thermoplastic polyurethane (TPU) as the matrix resin, a series of TPU/Fe₃O₄/ZrO₂ composites were prepared by melt blending, and the effect of the laser marking additive content, composition, and laser marking parameters on the laser marking properties of composites was investigated. The laser marking mechanism of Fe₃O₄/ZrO₂ additives and the role of each component in TPU laser marking were studied by metallographic microscopy, color difference test, scanning electron microscopy, and Raman spectroscopy. Fe₃O₄ nanoparticles as a laser sensitizer component, on the one hand, can act as a pigment to make the TPU substrate black and, on the other hand, can absorb laser energy to contribute to the formation of laser markings on TPU composite surfaces. In addition, the introduction of ZrO₂ nanoparticles can help absorb the laser energy, while the contrast can be improved to enhance the laser marking performance of the TPU composite. Through thermogravimetric analysis, the changes in the thermally stable properties of TPU composites before and after laser marking were investigated, and the results indicated that Fe₃O₄/ZrO₂ nanoparticles can absorb the laser energy, causing melting and pyrolysis of the TPU backbone at a high temperature, to produce a gaseous product resulting in foaming. Finally, the high-contrast and light-colored markings were formed on the black TPU composite surface. This work provides a facile method for producing high-contrast and light-colored markings on the dark TPU composite surface.

Thermoplastic Dynamic Vulcanizates with In Situ Synthesized Segmented Polyurethane Matrix

The aim of this paper was the detailed investigation of the properties of one-shot bulk polymerized thermoplastic polyurethanes (TPUs) produced with different processing temperatures and the properties of thermoplastic dynamic vulcanizates (TDVs) made by utilizing such in situ synthetized TPUs as their matrix polymer. We combined TPUs and conventional crosslinked rubbers in order to create TDVs by dynamic vulcanization in an internal mixer. The rubber phase was based on three different rubber types: acrylonitrile butadiene rubber (NBR), carboxylated acrylonitrile butadiene rubber (XNBR), and epoxidized natural rubber (ENR). Our goal was to investigate the effect of different processing conditions and material combinations on the properties of the resulting TDVs with the opportunity of improving the interfacial connection between the two phases by chemically bonding the crosslinked rubber phase to the TPU matrix. Therefore, the matrix TPU was synthesized in situ during compounding from diisocyanate, diol, and polyol in parallel with the dynamic vulcanization of the rubber mixture. The mechanical properties were examined by tensile and dynamical mechanical analysis (DMTA) tests. The morphology of the resulting TDVs was studied by atomic force microscopy (AFM) and scanning electron microscopy (SEM) and the thermal properties by differential scanning calorimetry (DSC). Based on these results, the initial temperature of 125 °C is the most suitable for the production of TDVs. Based on the atomic force micrographs, it can be assumed that phase separation occurred in the TPU matrix and we managed to evenly distribute the rubber phase in the TDVs. However, based on the SEM images, these dispersed rubber particles tended to agglomerate and form a quasi-continuous secondary phase where rubber particles were held together by secondary forces (dipole–dipole and hydrogen bonding) and can be broken up reversibly by heat and/or shear. In terms of mechanical properties, the TDVs we produced are on a par with commercially available TDVs with similar hardness.