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Maulana S, Wibowo ES, Mardawati E, Iswanto AH, Papadopoulos A, Lubis MAR. Eco-Friendly and High-Performance Bio-Polyurethane Adhesives from Vegetable Oils: A Review. Polymers (Basel) 2024; 16:1613. [PMID: 38891559 PMCID: PMC11174640 DOI: 10.3390/polym16111613] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/13/2024] [Revised: 05/29/2024] [Accepted: 06/03/2024] [Indexed: 06/21/2024] Open
Abstract
Current petrochemical-based adhesives adversely affect the environment through substantial volatile organic compound (VOC) emissions during production, contributing to air pollution and climate change. In contrast, vegetable oils extracted from bio-resources provide a compelling alternative owing to their renewability, abundance, and compatibility with adhesive formulation chemistry. This review aimed to critically examine and synthesize the existing scholarly literature on environmentally friendly, sustainable, and high-performance polyurethane adhesives (PUAs) developed from vegetable oils. The use of PUAs derived from vegetable oils promises to provide a long-term replacement while simultaneously maintaining or improving adhesive properties. This quality renders these adhesives appropriate for widespread use in various sectors, including construction, automotive manufacturing, packaging, textile, and footwear industries. This review intended to perform a comprehensive assessment and integration of the existing research, thereby identifying the raw materials, strengths, weaknesses, and gaps in knowledge concerning vegetable oil-based PUAs. In doing so, it responded to these gaps and proposes potential avenues for future research. Therefore, this review accomplishes more than merely evaluating the existing research; it fosters the advancement of greener PUA technologies by identifying areas for improvement and innovation towards more sustainable industrial practices by showcasing vegetable oil-based PUAs as viable, high-performance alternatives to their petroleum-based counterparts.
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Affiliation(s)
- Sena Maulana
- Department of Forestry Engineering, Institut Teknologi Sumatera (ITERA), Bandar Lampung 35365, Indonesia;
- Research Center for Biomass and Bioproducts, National Research and Innovation Agency, Bogor 16911, Indonesia;
| | - Eko Setio Wibowo
- Research Center for Biomass and Bioproducts, National Research and Innovation Agency, Bogor 16911, Indonesia;
| | - Efri Mardawati
- Department of Agro-Industrial Technology, Universitas Padjadjaran, Bandung 40600, Indonesia;
- Research Collaboration Center for Biomass and Biorefinery between BRIN and Universitas Padjadjaran, Bandung 40600, Indonesia
| | - Apri Heri Iswanto
- Department of Forest Products Technology, Faculty of Forestry, Universitas Sumatera Utara, Medan 20355, Indonesia;
| | - Antonios Papadopoulos
- Laboratory of Wood Chemistry and Technology, Department of Forestry and Natural Environment, Democritus University of Thrace, GR-66100 Drama, Greece
| | - Muhammad Adly Rahandi Lubis
- Research Center for Biomass and Bioproducts, National Research and Innovation Agency, Bogor 16911, Indonesia;
- Research Collaboration Center for Biomass and Biorefinery between BRIN and Universitas Padjadjaran, Bandung 40600, Indonesia
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Deng H, Chen Q, Xie F, Zhao C, Pan J, Cheng Q, Zhang C. Castor oil-based waterborne polyurethane/tunicate cellulose nanocrystals nanocomposites for wearable strain sensors. Carbohydr Polym 2023; 302:120313. [PMID: 36604095 DOI: 10.1016/j.carbpol.2022.120313] [Citation(s) in RCA: 5] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/16/2022] [Revised: 10/28/2022] [Accepted: 11/03/2022] [Indexed: 11/09/2022]
Abstract
In this study, tunicate cellulose nanocrystals (TCNCs) were introduced into castor oil-based waterborne polyurethane (WPU) to prepare bio-based nanocomposites through a simple solution blending method. The effect of TCNCs content on the particle size and stability of the composite dispersions, as well as the thermophysical and mechanical properties of the composite films were studied and discussed. The unique structure and properties of TCNCs, such as high crystallinity, large aspect ratio and high modulus, not only greatly improved the storage stability of WPU, but also showed significant reinforcing/toughening effects and excellent compatibility to WPU. By drip-coating silver nanowires (AgNWs) on the surface of the composite films, the flexible strain sensors were fabricated, which showed excellent sensitivity in monitoring human movement.
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Affiliation(s)
- Henghui Deng
- Key Laboratory for Biobased Materials and Energy of Ministry of Education, College of Materials and Energy, South China Agricultural University, 483 Wushan Road, Guangzhou 510642, China; Guangdong Laboratory for Lingnan Modern Agriculture, Guangzhou 510642, China
| | - Qian Chen
- Guangdong Laboratory for Lingnan Modern Agriculture, Guangzhou 510642, China; College of Animal Science, South China Agricultural University/National Engineering Research Center for Breeding Swine Industry/Guangdong Provincial Key Laboratory of Agro-Animal Genomics, Guangzhou 510642, China
| | - Fei Xie
- Key Laboratory for Biobased Materials and Energy of Ministry of Education, College of Materials and Energy, South China Agricultural University, 483 Wushan Road, Guangzhou 510642, China; Guangdong Laboratory for Lingnan Modern Agriculture, Guangzhou 510642, China
| | - Caimei Zhao
- Key Laboratory for Biobased Materials and Energy of Ministry of Education, College of Materials and Energy, South China Agricultural University, 483 Wushan Road, Guangzhou 510642, China; Guangdong Laboratory for Lingnan Modern Agriculture, Guangzhou 510642, China
| | - Jun Pan
- Key Laboratory for Biobased Materials and Energy of Ministry of Education, College of Materials and Energy, South China Agricultural University, 483 Wushan Road, Guangzhou 510642, China; Guangdong Laboratory for Lingnan Modern Agriculture, Guangzhou 510642, China
| | - Qiaoyun Cheng
- Institute of Biological and Medical Engineering, Guangdong Academy of Sciences, Research Center for Sugarcane Industry, Engineering Technology of Light Industry, Guangzhou 510316, China.
| | - Chaoqun Zhang
- Key Laboratory for Biobased Materials and Energy of Ministry of Education, College of Materials and Energy, South China Agricultural University, 483 Wushan Road, Guangzhou 510642, China; Guangdong Laboratory for Lingnan Modern Agriculture, Guangzhou 510642, China.
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Yao B, Liu Z, Liu X, Sun F, Cao Z, Ren Y, An X, Bian X, Li X. Improvement of Mechanical and Thermal Properties of Cationic Waterborne Polyurethane by Using an Amino-Rich Multifunctional Macromolecular Crosslinking Agent. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.1c04988] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Baojian Yao
- School of Chemistry and Chemical Engineering, University of Jinan, No. 336 Nan Xinzhuang West Road, Jinan 250022, P.R. China
| | - Zhanbin Liu
- Shandong Luqiao Group Co., Ltd., No. 14777 Jingshi Road, Jinan 250014, P.R. China
| | - Xiufen Liu
- School of Chemistry and Chemical Engineering, University of Jinan, No. 336 Nan Xinzhuang West Road, Jinan 250022, P.R. China
| | - Fengyuan Sun
- School of Chemistry and Chemical Engineering, University of Jinan, No. 336 Nan Xinzhuang West Road, Jinan 250022, P.R. China
| | - Zhenhao Cao
- School of Chemistry and Chemical Engineering, University of Jinan, No. 336 Nan Xinzhuang West Road, Jinan 250022, P.R. China
| | - Yufang Ren
- School of Chemistry and Chemical Engineering, University of Jinan, No. 336 Nan Xinzhuang West Road, Jinan 250022, P.R. China
| | - Xiaoyan An
- School of Chemistry and Chemical Engineering, University of Jinan, No. 336 Nan Xinzhuang West Road, Jinan 250022, P.R. China
| | - Xiaona Bian
- School of Chemistry and Chemical Engineering, University of Jinan, No. 336 Nan Xinzhuang West Road, Jinan 250022, P.R. China
| | - Xue Li
- School of Chemistry and Chemical Engineering, University of Jinan, No. 336 Nan Xinzhuang West Road, Jinan 250022, P.R. China
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Environmentally friendly plant‐based waterborne polyurethane for hydrophobic and heat‐resistant films. J Appl Polym Sci 2022. [DOI: 10.1002/app.52437] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
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5
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Advanced Methods for Hydroxylation of Vegetable Oils, Unsaturated Fatty Acids and Their Alkyl Esters. COATINGS 2021. [DOI: 10.3390/coatings12010013] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
Abstract
Vegetable oils and their derivatives have great potential as renewable and sustainable raw materials for the production of polyurethanes and bio-based polyols. For industry an important process is their modification. Chemical reactions that are carried out on vegetable oils and their derivatives are: transesterification, auto-oxidation, hydrogenation, epoxidation, hydroxylation, acrylation, isocyanation and others. One of the modifications are reactions performed on double bonds and/or carbonyl moieties of plants oils and their derivatives. These reactions result in products that are actively used as binders in coating materials due to their unique structural properties. In this manuscript, we describe important technological methods for the introduction of hydroxyl groups: opening of oxirane rings by nucleophilic reagents such as: water, alcohols, glycols, amino alcohols, carboxylic acids; direct hydroxylation of unsaturated bonds with carboxylic peracids in combination with hydrolysis of carboxyl groups and hydration; hydroformylation of unsaturated bonds with subsequent hydrogenation and alkoxylation; and ozonolysis of unsaturated bonds in combination with subsequent hydrogenation and alkoxylation.
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Luo H, Liu Y, Ruj B, Sun L, Wang J, He Y. Preparation of degradable castor oil-based waterborne polyurethane with tannic acid as crosslinking agent and its application on leather surface coating. INTERNATIONAL JOURNAL OF POLYMER ANALYSIS AND CHARACTERIZATION 2021. [DOI: 10.1080/1023666x.2021.2006906] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
Affiliation(s)
- Haihang Luo
- The Key Laboratory of Leather Chemistry and Engineering of Ministry of Education, Sichuan University, Chengdu, China
- National Engineering Research Center of Clean Technology in Leather Industry, Chengdu, China
| | - Yang Liu
- The Key Laboratory of Leather Chemistry and Engineering of Ministry of Education, Sichuan University, Chengdu, China
- National Engineering Research Center of Clean Technology in Leather Industry, Chengdu, China
| | - Benyapathitiwong Ruj
- The Key Laboratory of Leather Chemistry and Engineering of Ministry of Education, Sichuan University, Chengdu, China
- National Engineering Research Center of Clean Technology in Leather Industry, Chengdu, China
| | - Liying Sun
- The Key Laboratory of Leather Chemistry and Engineering of Ministry of Education, Sichuan University, Chengdu, China
- National Engineering Research Center of Clean Technology in Leather Industry, Chengdu, China
| | - Junchao Wang
- The Key Laboratory of Leather Chemistry and Engineering of Ministry of Education, Sichuan University, Chengdu, China
- National Engineering Research Center of Clean Technology in Leather Industry, Chengdu, China
| | - Youjie He
- The Key Laboratory of Leather Chemistry and Engineering of Ministry of Education, Sichuan University, Chengdu, China
- National Engineering Research Center of Clean Technology in Leather Industry, Chengdu, China
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Liu X, Xie R, Chen T, He L, Wang T, Liao W, Liu Z, Chen M. Improvement of polyurethane film strength by H‐bonding crosslinking with hydroxylated melamine. J Appl Polym Sci 2021. [DOI: 10.1002/app.51411] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/25/2022]
Affiliation(s)
- Xing‐Ya Liu
- School of Science Xihua University Chengdu China
| | - Rui‐Yang Xie
- School of Science Xihua University Chengdu China
| | - Tao Chen
- School of Science Xihua University Chengdu China
| | - Lei He
- School of Science Xihua University Chengdu China
| | - Ting Wang
- School of Science Xihua University Chengdu China
| | - Wang Liao
- School of Science Xihua University Chengdu China
| | - Zhi‐Guo Liu
- School of Science Xihua University Chengdu China
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Silva JAC, Grilo LM, Gandini A, Lacerda TM. The Prospering of Macromolecular Materials Based on Plant Oils within the Blooming Field of Polymers from Renewable Resources. Polymers (Basel) 2021; 13:1722. [PMID: 34070232 PMCID: PMC8197318 DOI: 10.3390/polym13111722] [Citation(s) in RCA: 13] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/17/2021] [Revised: 04/13/2021] [Accepted: 04/17/2021] [Indexed: 11/23/2022] Open
Abstract
This paper provides an overview of the recent progress in research and development dealing with polymers derived from plant oils. It highlights the widening interest in novel approaches to the synthesis, characterization, and properties of these materials from renewable resources and emphasizes their growing impact on sustainable macromolecular science and technology. The monomers used include unmodified triglycerides, their fatty acids or the corresponding esters, and chemically modified triglycerides and fatty acid esters. Comonomers include styrene, divinylbenzene, acrylics, furan derivatives, epoxides, etc. The synthetic pathways adopted for the preparation of these materials are very varied, going from traditional free radical and cationic polymerizations to polycondensation reactions, as well as metatheses and Diels-Alder syntheses. In addition to this general appraisal, the specific topic of the use of tung oil as a source of original polymers, copolymers, and (nano)composites is discussed in greater detail in terms of mechanisms, structures, properties, and possible applications.
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Affiliation(s)
- Julio Antonio Conti Silva
- Biotechnology Department, Lorena School of Engineering, University of São Paulo, CEP 12602-810 Lorena, SP, Brazil; (J.A.C.S.); (L.M.G.)
| | - Luan Moreira Grilo
- Biotechnology Department, Lorena School of Engineering, University of São Paulo, CEP 12602-810 Lorena, SP, Brazil; (J.A.C.S.); (L.M.G.)
| | - Alessandro Gandini
- Graduate School of Engineering in Paper, Print Media and Biomaterials (Grenoble INP-Pagora), University Grenoble Alpes, LGP2, CEDEX 9, 38402 Saint Martin d’Hères, France;
| | - Talita Martins Lacerda
- Biotechnology Department, Lorena School of Engineering, University of São Paulo, CEP 12602-810 Lorena, SP, Brazil; (J.A.C.S.); (L.M.G.)
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Wang C, Zhang J, Huang J, Wang H, He M, Ding L. Flame Retardant Modified Bio‐Based Waterborne Polyurethane Dispersions Derived from Castor Oil and Soy Polyol. EUR J LIPID SCI TECH 2021. [DOI: 10.1002/ejlt.202000248] [Citation(s) in RCA: 11] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- Chengshuang Wang
- School of Materials Science and Engineering Yancheng Institute of Technology Yancheng 224051 P. R. China
| | - Jie Zhang
- You Pei College Yancheng Institute of Technology Yancheng 224051 P. R. China
| | - Jieru Huang
- School of Materials Science and Engineering Yancheng Institute of Technology Yancheng 224051 P. R. China
| | - Han Wang
- School of Materials Science and Engineering Yancheng Institute of Technology Yancheng 224051 P. R. China
| | - Meng He
- School of Materials Science and Engineering Yancheng Institute of Technology Yancheng 224051 P. R. China
| | - Liang Ding
- School of Materials Science and Engineering Yancheng Institute of Technology Yancheng 224051 P. R. China
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Lu WC, Chuang FS, Venkatesan M, Cho CJ, Chen PY, Tzeng YR, Yu YY, Rwei SP, Kuo CC. Synthesis of Water Resistance and Moisture-Permeable Nanofiber Using Sodium Alginate-Functionalized Waterborne Polyurethane. Polymers (Basel) 2020; 12:E2882. [PMID: 33271805 PMCID: PMC7761416 DOI: 10.3390/polym12122882] [Citation(s) in RCA: 12] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/16/2020] [Revised: 11/26/2020] [Accepted: 11/27/2020] [Indexed: 12/12/2022] Open
Abstract
The development of nontoxic and biodegradable alginate-based materials has been a continual goal in biological applications. However, their hydrophilic nature and lack of spinnability impart water instability and poor mechanical strength to the nanofiber. To overcome these limitations, sodium alginate (SA) and waterborne polyurethane (WPU) were blended and crosslinked with calcium chloride; 30 wt % of SA exhibited good compatibility. Further addition of 10 wt % calcium chloride improved the water stability to an extremely humid region. Furthermore, the stress-strain curve revealed that the initial modulus and the elongation strength of the WPU/SA and WPU/CA blends increased with SA content, and the crosslinker concentration clearly indicated the dressing material hardness resulted from this simple blend strategy. The WPU/SA30 electrospun nanofibrous blend contained porous membranes; it exhibited good mechanical strength with water-stable, water-absorbable (37.5 wt %), and moisture-permeable (25.1 g/m2-24 h) characteristics, suggesting our cost-effective material could function as an effective wound dressing material.
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Affiliation(s)
- Wen-Chi Lu
- Research and Development Center of Smart Textile Technology, Institute of Organic and Polymeric Materials, National Taipei University of Technology, Taipei 10608, Taiwan; (W.-C.L.); (M.V.); (P.-Y.C.); (Y.-R.T.); (S.-P.R.)
- Department of Applied Cosmetology, Lee-Ming Institute of Technology, New Taipei City 243083, Taiwan
| | - Fu-Sheng Chuang
- Department of Fashion and Design, Lee-Ming Institute of Technology, New Taipei City 243083, Taiwan;
| | - Manikandan Venkatesan
- Research and Development Center of Smart Textile Technology, Institute of Organic and Polymeric Materials, National Taipei University of Technology, Taipei 10608, Taiwan; (W.-C.L.); (M.V.); (P.-Y.C.); (Y.-R.T.); (S.-P.R.)
| | - Chia-Jung Cho
- Research and Development Center of Smart Textile Technology, Institute of Organic and Polymeric Materials, National Taipei University of Technology, Taipei 10608, Taiwan; (W.-C.L.); (M.V.); (P.-Y.C.); (Y.-R.T.); (S.-P.R.)
| | - Po-Yun Chen
- Research and Development Center of Smart Textile Technology, Institute of Organic and Polymeric Materials, National Taipei University of Technology, Taipei 10608, Taiwan; (W.-C.L.); (M.V.); (P.-Y.C.); (Y.-R.T.); (S.-P.R.)
| | - Yung-Ru Tzeng
- Research and Development Center of Smart Textile Technology, Institute of Organic and Polymeric Materials, National Taipei University of Technology, Taipei 10608, Taiwan; (W.-C.L.); (M.V.); (P.-Y.C.); (Y.-R.T.); (S.-P.R.)
| | - Yang-Yen Yu
- Department of Materials Engineering, Ming Chi University of Technology, New Taipei City 24301, Taiwan;
| | - Syang-Peng Rwei
- Research and Development Center of Smart Textile Technology, Institute of Organic and Polymeric Materials, National Taipei University of Technology, Taipei 10608, Taiwan; (W.-C.L.); (M.V.); (P.-Y.C.); (Y.-R.T.); (S.-P.R.)
| | - Chi-Ching Kuo
- Research and Development Center of Smart Textile Technology, Institute of Organic and Polymeric Materials, National Taipei University of Technology, Taipei 10608, Taiwan; (W.-C.L.); (M.V.); (P.-Y.C.); (Y.-R.T.); (S.-P.R.)
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Jia R, Wang D, Huang Z, Liu X, Zhao C, Hui Z, Xu X, He X. Synthesis of Castor Oil‐Based Waterborne Polyurethane with Improved Properties via Adjusting PBA/CO Soft Segment Ratio. ChemistrySelect 2020. [DOI: 10.1002/slct.202003710] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/22/2023]
Affiliation(s)
- Runping Jia
- School of Materials Science and Engineering Shanghai Institute of Technology Shanghai 201418 PR China
| | - Dayang Wang
- School of Materials Science and Engineering Shanghai Institute of Technology Shanghai 201418 PR China
| | - Zhixiong Huang
- School of Materials Science and Engineering Shanghai Institute of Technology Shanghai 201418 PR China
| | - Xin Liu
- School of Materials Science and Engineering Shanghai Institute of Technology Shanghai 201418 PR China
| | - Cheng Zhao
- School of Materials Science and Engineering Shanghai Institute of Technology Shanghai 201418 PR China
| | - Zi Hui
- School of Materials Science and Engineering Shanghai Institute of Technology Shanghai 201418 PR China
| | - Xiaowei Xu
- School of Materials Science and Engineering Shanghai Institute of Technology Shanghai 201418 PR China
| | - Xinyao He
- Jiahua Science & Technology Development (Shanghai) Ltd. Shanghai 201203 PR China
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