Evolution of chain entanglements under large amplitude oscillatory shear flow and its effect on crystallization of isotactic polypropylene

Entanglements of Macromolecules and Their Influence on Rheological and Mechanical Properties of Polymers

Flexible macromolecules easily become entangled with neighboring macromolecules. The resulting network determines many polymer properties, including rheological and mechanical properties. Therefore, a number of experimental and modeling studies were performed to describe the relationship between the degree of entanglement of macromolecules and polymer properties. The introduction presents general information about the entanglements of macromolecule chains, collected on the basis of studies of equilibrium entangled polymers. It is also shown how the density of entanglements can be reduced. The second chapter presents experiments and models leading to the description of the movement of a single macromolecule. The next part of the text discusses how the rheological properties change after partial disentangling of the polymer. The results on the influence of the degree of chain entanglement on mechanical properties are presented.

Crystallization of the β-Form of Polypropylene from the Melt with Reduced Entanglement of Macromolecules

The influence of decreasing the entanglement density of macromolecules on the crystallization of the β-form of polypropylene was investigated. Polypropylene with seven times less entanglement was obtained from a solution in xylene, and its properties were compared with those of fully entangled polypropylene. To obtain a high β-phase content, the polymer was nucleated using calcium pimelate. In non-isothermal crystallization studies, accelerated growth of β-crystals was found, increasing the crystallization temperature. Also, the isothermal crystallization was fastest in the nucleated, partially disentangled polypropylene. Increased growth rate of spherulites and enhanced nucleation activity in the presence of more mobile macromolecules were responsible for the high rate of melt conversion to crystals in the disentangled polypropylene. It was also observed that the equilibrium melting temperature of β-crystals is lower after disentangling macromolecules. Better conditions for crystal building after reduction of entanglements resulted in enhanced crystallization according to regime II.

Coarse-Grained Simulations on Polyethylene Crystal Network Formation and Microstructure Analysis

Understanding and characterizing semi-crystalline models with crystalline and amorphous segments is crucial for industrial applications. A coarse-grained molecular dynamics (CGMD) simulations study probed the crystal network formation in high-density polyethylene (HDPE) from melt, and shed light on tensile properties for microstructure analysis. Modified Paul-Yoon-Smith (PYS/R) forcefield parameters are used to compute the interatomic forces among the PE chains. The isothermal crystallization at 300 K and 1 atm predicts the multi-nucleus crystal growth; moreover, the lamellar crystal stems and amorphous region are alternatively oriented. A one-dimensional density distribution along the alternative lamellar stems further confirms the ordering of the lamellar-stack orientation. Using this plastic model preparation approach, the semi-crystalline model density (ρcr) of ca. 0.913 g·cm-3 and amorphous model density (ρam) of ca. 0.856 g·cm-3 are obtained. Furthermore, the ratio of ρcr/ρam ≈ 1.06 is in good agreement with computational (≈1.096) and experimental (≈1.14) data, ensuring the reliability of the simulations. The degree of crystallinity (χc) of the model is ca. 52% at 300 K. Nevertheless, there is a gradual increase in crystallinity over the specified time, indicating the alignment of the lamellar stems during crystallization. The characteristic stress-strain curve mimicking tensile tests along the z-axis orientation exhibits a reversible sharp elastic regime, tensile strength at yield ca. 100 MPa, and a non-reversible tensile strength at break of 350%. The cavitation mechanism embraces the alignment of lamellar stems along the deformation axis. The study highlights an explanatory model of crystal network formation for the PE model using a PYS/R forcefield, and it produces a microstructure with ordered lamellar and amorphous segments with robust mechanical properties, which aids in predicting the microstructure-mechanical property relationships in plastics under applied forces.

Effect of Rheological Properties of Polymer Solution on Polymer Flooding Characteristics

Polymer flooding is an appropriate enhanced oil recovery (EOR) process that can increase macroscopic sweep efficiency. We examined two polymeric superpushers at different salinities (10,000 and 42,000 ppm of NaCl and 18,000 ppm of CaCl₂) and temperatures (30 to 75 °C) as polymer-flooding agents for the EOR process. Rheological and thixotropic tests were attempted to find shear viscosity change when the polymer solutions were introduced under different salinity and temperatures, followed by describing the rheological behavior with the two most common rheological models used for polymer solutions, and then a quadratic model with Design-Expert to detect the effective parameters. Core flooding tests were conducted afterward to determine the final proposed fluid. An increase in the concentration of monovalent ions and the addition of divalent ions adversely affected both types of polymers used, which was similar to the effects of a temperature increase. The Flopaam 3630S at 1000 ppm has more stability under harsh conditions and enables 22% and 38% oil recovery in carbonate and sandstone core rocks, respectively. Consequently, Flopaam 3630S can be the perfect polymer agent for different chemical flooding procedures in high-salinity oil reservoirs.