1
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Thomas J, Bui P, Zavaliangos A. Sticking Detection by Repeated Compactions on a Single Tablet. AAPS PharmSciTech 2023; 24:237. [PMID: 37989970 DOI: 10.1208/s12249-023-02694-6] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/13/2023] [Accepted: 11/01/2023] [Indexed: 11/23/2023] Open
Abstract
"Sticking" during tablet manufacture is the term used to describe the accumulation of adhered tablet material on the punch over the course of several compaction cycles. The occurrence of sticking can affect tablet weight, image, and structural integrity and halt manufacturing operations. The earlier the risk of sticking is detected during R&D, the more options are available for mitigation and the less potential there is for significant delays and costs. The detection osf sticking, however, during the early stages of drug development is challenging due to the limitations of available material quantity. In this work, single tablet multi-compaction (STMC) and a highly sensitive laser reflection sensor are used to detect the propensity of sticking with ibuprofen powder blends. STMC can differentiate the various formulations and replicates the trends of sticking at different punch speeds. The results demonstrate the potential for STMC to be used as an extremely material sparing (requiring very few tablets) methodology for the assessment of sticking during early-stage development.
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Affiliation(s)
- James Thomas
- Drug Substance Development - Material Science, GlaxoSmithKline, 1250 S, Collegeville Rd, Collegeville, PA, 19426, United States of America
- Department of Material Science and Engineering, Drexel University, 3141 Chestnut St., Philadelphia, PA, 19104, United States of America
| | - Phuong Bui
- Department of Material Science and Engineering, Drexel University, 3141 Chestnut St., Philadelphia, PA, 19104, United States of America
| | - Antonios Zavaliangos
- Department of Material Science and Engineering, Drexel University, 3141 Chestnut St., Philadelphia, PA, 19104, United States of America.
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2
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Gunawardana CA, Kong A, Wanapun D, Blackwood DO, Travis Powell C, Krzyzaniak JF, Thomas MC, Kresevic JE, Calvin Sun C. Understanding the role of magnesium stearate in lowering punch sticking propensity of drugs during compression. Int J Pharm 2023; 640:123016. [PMID: 37156307 DOI: 10.1016/j.ijpharm.2023.123016] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/01/2023] [Revised: 04/23/2023] [Accepted: 04/30/2023] [Indexed: 05/10/2023]
Abstract
The sticking of active pharmaceutical ingredient (API) to the surfaces of compaction tooling, frequently referred to as punch sticking, causes costly downtime or product failures in commercial tablet manufacturing. Magnesium stearate (MgSt) is a common tablet lubricant known to ameliorate the sticking problem, even though there exist exceptions. The mechanism by which MgSt lowers punch sticking propensity (PSP) by covering API surface is sensible but not yet experimentally proven. This work was aimed at elucidating the link between PSP and surface area coverage (SAC) of tablets by MgSt, in relation to some key formulation properties and process parameters, namely MgSt concentration, API loading, API particle size, and mixing conditions. The study was conducted using two model APIs with known high PSPs, tafamidis (TAF) and ertugliflozin-pyroglutamic acid (ERT). Results showed that PSP decreases exponentially with increasing SAC by MgSt. The composition of material stuck to punch face was also explored to better understand the onset of punch sticking and the impact of possible MgSt-effected punch conditioning event.
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Affiliation(s)
- Chamara A Gunawardana
- Pharmaceutical Materials Science and Engineering Laboratory, Department of Pharmaceutics, College of Pharmacy, University of Minnesota, Minneapolis, MN 55455, United States
| | - Angela Kong
- Pfizer Worldwide Research and Development, Groton, CT 06340, United States
| | - Debbie Wanapun
- Pfizer Worldwide Research and Development, Groton, CT 06340, United States
| | - Daniel O Blackwood
- Pfizer Worldwide Research and Development, Groton, CT 06340, United States
| | - C Travis Powell
- Pfizer Worldwide Research and Development, Groton, CT 06340, United States
| | | | - Myles C Thomas
- Pfizer Worldwide Research and Development, Groton, CT 06340, United States
| | - John E Kresevic
- Pfizer Worldwide Research and Development, Groton, CT 06340, United States
| | - Changquan Calvin Sun
- Pharmaceutical Materials Science and Engineering Laboratory, Department of Pharmaceutics, College of Pharmacy, University of Minnesota, Minneapolis, MN 55455, United States.
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3
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Beretta M, Kruisz J, Hörmann-Kincses TR, Magosi V, Guo M, Naderi M, Heupl S, Kastner J, Spoerk M, Paudel A. Assessment of Tribo-charging and Continuous Feeding Performance of Direct Compression Grades of Isomalt and Mannitol Powders. AAPS PharmSciTech 2023; 24:91. [PMID: 36977945 DOI: 10.1208/s12249-023-02552-5] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/14/2022] [Accepted: 03/06/2023] [Indexed: 03/30/2023] Open
Abstract
Tribo-charging is often a root cause of mass flow deviations and powder adhesion during continuous feeding. Thus, it may critically impact product quality. In this study, we characterized the volumetric (split- and pre-blend) feeding behavior and process-induced charge of two direct compression grades of polyols, galenIQ™ 721 (G721) for isomalt and PEARLITOL® 200SD (P200SD) for mannitol, under different processing conditions. The feeding mass flow range and variability, hopper end fill level, and powder adhesion were profiled. The feeding-induced tribo-charging was measured using a Faraday cup. Both materials were comprehensively characterized for relevant powder properties, and their tribo-charging was investigated for its dependence on particle size and relative humidity. During split-feeding experiments, G721 showed a comparable feeding performance to P200SD with lower tribo-charging and adhesion to the screw outlet of the feeder. Depending on the processing condition, the charge density of G721 ranged from -0.01 up to -0.39 nC/g, and for P200SD from -3.19 up to -5.99 nC/g. Rather than differences in the particle size distribution of the two materials, their distinct surface and structural characteristics were found as the main factors affecting their tribo-charging. The good feeding performance of both polyol grades was also maintained during pre-blend feeding, where reduced tribo-charging and adhesion propensity was observed for P200SD (decreasing from -5.27 to -0.17 nC/g under the same feeding settings). Here, it is proposed that the mitigation of tribo-charging occurs due to a particle size-driven mechanism.
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Affiliation(s)
- Michela Beretta
- Research Center Pharmaceutical Engineering GmbH, Inffeldgasse 13/II, 8010, Graz, Austria
- Institute of Process and Particle Engineering, Graz University of Technology, 8010, Graz, Austria
| | - Julia Kruisz
- Research Center Pharmaceutical Engineering GmbH, Inffeldgasse 13/II, 8010, Graz, Austria
| | | | - Viktoria Magosi
- Research Center Pharmaceutical Engineering GmbH, Inffeldgasse 13/II, 8010, Graz, Austria
| | - Meishan Guo
- Surface Measurement Systems Ltd, Wembley, HA0 4PE, UK
| | - Majid Naderi
- Surface Measurement Systems Ltd, Wembley, HA0 4PE, UK
| | - Sarah Heupl
- University of Applied Sciences Upper Austria, Campus Wels, 4600, Wels, Austria
| | - Johann Kastner
- University of Applied Sciences Upper Austria, Campus Wels, 4600, Wels, Austria
| | - Martin Spoerk
- Research Center Pharmaceutical Engineering GmbH, Inffeldgasse 13/II, 8010, Graz, Austria
| | - Amrit Paudel
- Research Center Pharmaceutical Engineering GmbH, Inffeldgasse 13/II, 8010, Graz, Austria.
- Institute of Process and Particle Engineering, Graz University of Technology, 8010, Graz, Austria.
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Parekh BV, Saddik JS, Patel DB, Dave RH. Evaluating the effect of glidants on tablet sticking propensity of ketoprofen using powder rheology. Int J Pharm 2023; 635:122710. [PMID: 36773731 DOI: 10.1016/j.ijpharm.2023.122710] [Citation(s) in RCA: 4] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/07/2022] [Revised: 01/20/2023] [Accepted: 02/05/2023] [Indexed: 02/11/2023]
Abstract
Punch sticking has been a leading drawback that has challenged successful tablet manufacturing since its initial conception. Due to the capricious nature of the complication, this can arise during any phase of the development process. Even now, identifying such a problem is a prerequisite during the initial stage of development. The present study evaluated the role of Aerosil®200, talc, and Syloid®244 as glidants in varying amounts ranging from 0.0 percent to 2.0 percent w/w on tablets sticking relatively to five different metal surfaces, with ketoprofen as the model drug. Powder rheology is a predictable technique used to calculate the sticking index. The sticking index of each formulation in comparison to each metal coupon was identified by calculating the kinematic angle of internal friction and the angle of wall friction using the shear cell test and wall friction test, respectively. Interestingly, glidants were found to reduce the sticking propensity of the powder blend in a concentration-dependent manner. In addition, the compression study validated the expected sticking tendency ranking order. According to the research data, the sticking index could effectively be utilized to envisage the possibility of tablet sticking, i.e., by selecting the formulation's excipient and their percentages or selecting appropriate punched metal surfaces in the tableting process.
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Affiliation(s)
- Bhavin V Parekh
- Arnold and Marine Schwartz College of Pharmacy and Health Sciences, Long Island University, Brooklyn, NY, USA; Natoli Institute for Industrial Pharmacy Research and Development, Long Island University, Brooklyn, NY, USA
| | | | - Devang B Patel
- Natoli Scientific, A Division of Natoli Engineer Company, Inc., Telford, PA, USA
| | - Rutesh H Dave
- Arnold and Marine Schwartz College of Pharmacy and Health Sciences, Long Island University, Brooklyn, NY, USA; Natoli Institute for Industrial Pharmacy Research and Development, Long Island University, Brooklyn, NY, USA.
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5
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Dembélé M, Hudon S, Simard JS, Abatzoglou N, Gosselin R. Insights into tablet sticking: a quantitative case study with an ibuprofen and methocarbamol-based formulation. Pharm Dev Technol 2023; 28:40-50. [PMID: 36594269 DOI: 10.1080/10837450.2022.2162081] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/04/2023]
Abstract
OBJECTIVES AND METHODS Tablet sticking is a continuous accumulation of pharmaceutical powder onto tooling surfaces during compression. Its occurrence greatly impacts tablet productivity, quality attributes, and tooling age. In a previous study, the authors proposed a multivariate data analysis approach to gain insights into tablet sticking directly on the industrial stage. The objective was to determine the combination of factors that could help distinguish between batches affected and unaffected by sticking. The present study aims to generalize this approach by extending it to quantitative predictions of punch sticking intensity. A total of 345 variables was gathered on 28 industrial batches of an ibuprofen and methocarbamol-based formulation. RESULT AND CONCLUSION Using PLS regression models, it was shown that the association of granulation duration and compression force allows to significantly explain ∼60% of sticking variations of studied formulation. In addition, unlike the classification models developed in the earlier work, the validation residues in the present study were found to be normally distributed (Shapiro-Wilks p value = 0.96) and independent from the target variable (R2 = 9.5%).
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Affiliation(s)
- Mahamadou Dembélé
- Department of chemical and biotechnological engineering, Université de Sherbrooke, Sherbrooke, Quebec, Canada.,Pfizer Canada, Kirkland, Quebec, Canada
| | | | | | - Nicolas Abatzoglou
- Department of chemical and biotechnological engineering, Université de Sherbrooke, Sherbrooke, Quebec, Canada
| | - Ryan Gosselin
- Department of chemical and biotechnological engineering, Université de Sherbrooke, Sherbrooke, Quebec, Canada
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6
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Dembélé M, Hudon S, Simard JS, Abatzoglou N, Gosselin R. A multivariate data analysis approach to tablet sticking on an industrial scale: a qualitative case study of an ibuprofen-based formulation. Pharm Dev Technol 2022; 27:1093-1109. [PMID: 36448330 DOI: 10.1080/10837450.2022.2153866] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/05/2022]
Abstract
OBJECTIVES Sticking is one of the most common and damaging issues that occur during tablet manufacturing. Sticking is the adhesion of powder onto tooling surfaces during compression. Because of the numerous factors involved in its occurrence, understanding tablet sticking requires the simultaneous investigation of these factors to clarify their possible interactions. However, conducting such a study experimentally can present a significant financial and technical burden. In this study, we aimed to leverage the large amount of data that is usually generated during industrial manufacturing to gain insights into sticking. METHODS This was achieved by collecting and analyzing a total of 71 historical batches that used an ibuprofen-based formulation. We associate each batch with a hundred parameters, including a qualitative descriptor of sticking, and employ a predefined methodology based primarily on multivariate data analysis. RESULTS AND CONCLUSIONS Our results highlight the role of lubrication, water content, and the low melting point of ibuprofen in its sticking tendency. Based on these findings, we propose and discuss an industrial manufacturing data analysis approach to sticking and its associated systematic methodology, consisting of collection, exploration, and data modeling.
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Affiliation(s)
- Mahamadou Dembélé
- Department of Chemical and Biotechnological Engineering, Université de Sherbrooke, Sherbrooke, Quebec, Canada.,Pfizer Canada, Kirkland, Quebec, Canada
| | | | | | - Nicolas Abatzoglou
- Department of Chemical and Biotechnological Engineering, Université de Sherbrooke, Sherbrooke, Quebec, Canada
| | - Ryan Gosselin
- Department of Chemical and Biotechnological Engineering, Université de Sherbrooke, Sherbrooke, Quebec, Canada
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7
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Chen H, Zhang J, Qiao Q, Hu E, Wei Y, Pang Z, Gao Y, Qian S, Zhang J, Heng W. A novel soluble lornoxicam-sodium chelate monohydrate with improved plasticity and tabletability. Int J Pharm 2022; 624:122060. [PMID: 35905932 DOI: 10.1016/j.ijpharm.2022.122060] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/30/2022] [Revised: 07/19/2022] [Accepted: 07/25/2022] [Indexed: 10/16/2022]
Abstract
Lornoxicam (LOR), a BCS Ⅱ nonsteroidal anti-inflammatory drug, has been clinically utilized for moderate to severe acute pain management. However, it has poor water solubility and insufficient tabletability, leading to erratic absorption and challenge in tablet processability. This study reported a novel solid state of LOR (i.e., LOR sodium chelate monohydrate, LOR-Na·H2O) with significantly improved solubility, dissolution rate and tabletability. The prepared chelate (CCDC No.: 2125157) contains LOR-, Na+, and H2O in a molar ratio of 1:1:1, where Na+ ions bridged with O(5) of amide group, and N(2) of pyridine group on LOR-, as well as O(4) on H2O through coordination bonds. LOR-Na·H2O displayed a superior dissolution rate (5∼465 folds) than commercial LOR due to its increased wettability (contact angle: 74.5° vs 85.6°) and lower solvation free energy (∼2-fold). In addition, the significant improvement in tabletability was caused by high plasticity and deformability, which was attributed to its special interlayer gliding with weak bonding interactions across layers but strong coordination bonding interactions within layers. The novel LOR-Na·H2O with significantly enhanced pharmaceutical performance offers a promising strategy for further product development.
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Affiliation(s)
- Hui Chen
- School of Pharmacy, China Pharmaceutical University, Nanjing 211198, P.R. China
| | - Jingwen Zhang
- School of Pharmacy, China Pharmaceutical University, Nanjing 211198, P.R. China
| | - Qiyang Qiao
- School of Pharmacy, China Pharmaceutical University, Nanjing 211198, P.R. China
| | - Enshi Hu
- School of Pharmacy, China Pharmaceutical University, Nanjing 211198, P.R. China
| | - Yuanfeng Wei
- School of Traditional Chinese Pharmacy, China Pharmaceutical University, Nanjing 211198, P.R. China
| | - Zunting Pang
- School of Traditional Chinese Pharmacy, China Pharmaceutical University, Nanjing 211198, P.R. China
| | - Yuan Gao
- School of Traditional Chinese Pharmacy, China Pharmaceutical University, Nanjing 211198, P.R. China
| | - Shuai Qian
- School of Traditional Chinese Pharmacy, China Pharmaceutical University, Nanjing 211198, P.R. China
| | - Jianjun Zhang
- School of Pharmacy, China Pharmaceutical University, Nanjing 211198, P.R. China.
| | - Weili Heng
- School of Traditional Chinese Pharmacy, China Pharmaceutical University, Nanjing 211198, P.R. China.
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8
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Jagadeeswari V, Sahoo A. An overview on dry powder coating in advancement to electrostatic dry powder coating used in pharmaceutical industry. POWDER TECHNOL 2022. [DOI: 10.1016/j.powtec.2022.117214] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
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9
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Patel DB, Dave RH. Predicting lubricants effect on tablet sticking using ketoprofen as model drug and evaluating sticking propensity using different metals and powder rheology. Int J Pharm 2021; 606:120913. [PMID: 34298104 DOI: 10.1016/j.ijpharm.2021.120913] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/07/2021] [Revised: 07/02/2021] [Accepted: 07/18/2021] [Indexed: 11/16/2022]
Abstract
Tablet sticking occurrence is a persistent, costly, and time-consuming problem that needs to be resolved. Predicting the sticking tendency of a new formulation has been very difficult during the development batches because of short runs and limited data. A model formulation comprising ketoprofen and microcrystalline cellulose was used to predict the effect of magnesium stearate and sodium stearyl fumarate on the occurrence of tablet sticking relative to different punch metals. Lubricant amounts were varied from 0.0% to 2.0 %w/w. Five different metal coupons were used to represent punch metals. The sticking index (SI) of each formulation relative to each metal coupon was determined by measuring angle of internal friction and angle of wall friction by performing shear cell test and wall friction test, respectively. The SI was used to predict each formulation's sticking tendency rank order relative to metal coupon. Both lubricants show a decrease in the powder blend's sticking propensity with increased lubricant concentration. The predicted sticking propensity rank order was then validated by the compression study. The result suggests that the SI can be used to predict tablet sticking, such as by changing the composition of the formulation or changing the punch metal during tablet compression.
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Affiliation(s)
- Devang B Patel
- Division of Pharmaceutical Sciences, Arnold and Marie Schwartz College of Pharmacy and Health Sciences, Long Island University, Brooklyn, NY, USA; Natoli Institute for Industrial Pharmacy Research and Development, Long Island University, Brooklyn, NY, USA
| | - Rutesh H Dave
- Division of Pharmaceutical Sciences, Arnold and Marie Schwartz College of Pharmacy and Health Sciences, Long Island University, Brooklyn, NY, USA; Natoli Institute for Industrial Pharmacy Research and Development, Long Island University, Brooklyn, NY, USA.
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10
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Saddik JS, Dave RH. Evaluation of powder rheology as a potential tool to predict tablet sticking. POWDER TECHNOL 2021. [DOI: 10.1016/j.powtec.2021.03.062] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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11
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Loss-in-weight feeding, powder flow and electrostatic evaluation for direct compression hydroxypropyl methylcellulose (HPMC) to support continuous manufacturing. Int J Pharm 2021; 596:120259. [PMID: 33486020 DOI: 10.1016/j.ijpharm.2021.120259] [Citation(s) in RCA: 11] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/16/2020] [Revised: 01/06/2021] [Accepted: 01/10/2021] [Indexed: 11/23/2022]
Abstract
Minimizing variability in the feeding process is important for continuous manufacturing since materials are fed individually and can impact the final product. This study demonstrates the importance of measuring powder properties and highlights the need to characterize the feeding performance both offline with multiple refills and in the intended configuration for the continuous manufacturing equipment. The standard grade hydroxypropyl methylcellulose (HPMC) had material buildup on the loss-in-weight feeder barrel from triboelectric charging and resulted in more mass flow excursions and failed refills which were not observed with the direct compression grades. The location of the electrostatic buildup changed when the feeder was connected to a hopper instead of feeding offline into a collection bucket. Overall, the direct compression HPMC exhibited better flow which resulted in more accurate loss-in-weight feeding with less excursions from the target mass flow and all refills were completed in the first attempt. The improvements with the direct compression HPMC would be beneficial when running any continuous process (wet granulation, roller compaction, or direct compression) or other processes where loss-in-weight feeding is utilized, such as melt extrusion or twin screw granulation.
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12
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Demonstration of the Feasibility of Predicting the Flow of Pharmaceutically Relevant Powders from Particle and Bulk Physical Properties. J Pharm Innov 2020. [DOI: 10.1007/s12247-020-09433-5] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/11/2022]
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13
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Capece M. The Role of Particle Surface Area and Adhesion Force in the Sticking Behavior of Pharmaceutical Powders. J Pharm Sci 2019; 108:3803-3813. [DOI: 10.1016/j.xphs.2019.08.019] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/02/2019] [Revised: 08/13/2019] [Accepted: 08/21/2019] [Indexed: 11/27/2022]
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14
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Paul S, Wang C, Wang K, Sun CC. Reduced Punch Sticking Propensity of Acesulfame by Salt Formation: Role of Crystal Mechanical Property and Surface Chemistry. Mol Pharm 2019; 16:2700-2707. [DOI: 10.1021/acs.molpharmaceut.9b00247] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/29/2022]
Affiliation(s)
- Shubhajit Paul
- Pharmaceutical Materials Science and Engineering Laboratory, Department of Pharmaceutics, College of Pharmacy, University of Minnesota, 9-127B Weaver-Densford Hall, 308 Harvard Street S.E., Minneapolis, Minnesota 55455, United States
| | - Chenguang Wang
- Pharmaceutical Materials Science and Engineering Laboratory, Department of Pharmaceutics, College of Pharmacy, University of Minnesota, 9-127B Weaver-Densford Hall, 308 Harvard Street S.E., Minneapolis, Minnesota 55455, United States
| | - Kunlin Wang
- Pharmaceutical Materials Science and Engineering Laboratory, Department of Pharmaceutics, College of Pharmacy, University of Minnesota, 9-127B Weaver-Densford Hall, 308 Harvard Street S.E., Minneapolis, Minnesota 55455, United States
| | - Changquan Calvin Sun
- Pharmaceutical Materials Science and Engineering Laboratory, Department of Pharmaceutics, College of Pharmacy, University of Minnesota, 9-127B Weaver-Densford Hall, 308 Harvard Street S.E., Minneapolis, Minnesota 55455, United States
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15
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Thomas J, Zavaliangos A. An In-line, High Sensitivity, Non-contact Sensor for the Detection of Initiation of Sticking. J Pharm Innov 2018. [DOI: 10.1007/s12247-018-9367-4] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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16
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Chattoraj S, Daugherity P, McDermott T, Olsofsky A, Roth WJ, Tobyn M. Sticking and Picking in Pharmaceutical Tablet Compression: An IQ Consortium Review. J Pharm Sci 2018; 107:2267-2282. [DOI: 10.1016/j.xphs.2018.04.029] [Citation(s) in RCA: 24] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/06/2018] [Revised: 04/23/2018] [Accepted: 04/27/2018] [Indexed: 12/20/2022]
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17
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Paul S, Sun CC. Modulating Sticking Propensity of Pharmaceuticals Through Excipient Selection in a Direct Compression Tablet Formulation. Pharm Res 2018; 35:113. [DOI: 10.1007/s11095-018-2396-3] [Citation(s) in RCA: 15] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/19/2018] [Accepted: 03/23/2018] [Indexed: 11/28/2022]
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18
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Worku ZA, Kumar D, Gomes JV, He Y, Glennon B, Ramisetty KA, Rasmuson ÅC, O’Connell P, Gallagher KH, Woods T, Shastri NR, Healy AM. Modelling and understanding powder flow properties and compactability of selected active pharmaceutical ingredients, excipients and physical mixtures from critical material properties. Int J Pharm 2017; 531:191-204. [DOI: 10.1016/j.ijpharm.2017.08.063] [Citation(s) in RCA: 20] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/05/2017] [Revised: 07/20/2017] [Accepted: 08/05/2017] [Indexed: 10/19/2022]
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19
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Li Z, Zhao L, Lin X, Shen L, Feng Y. Direct compaction: An update of materials, trouble-shooting, and application. Int J Pharm 2017; 529:543-556. [PMID: 28720538 DOI: 10.1016/j.ijpharm.2017.07.035] [Citation(s) in RCA: 33] [Impact Index Per Article: 4.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/17/2017] [Revised: 07/08/2017] [Accepted: 07/10/2017] [Indexed: 01/25/2023]
Abstract
Direct compaction (DC) is the preferred choice for tablet manufacturing; however, only less than 20% of active pharmaceutical ingredients could be compacted via DC as its high requirement for functional properties of materials. Materials with improper functionalities could lead to serious troubles during DC manufacturing, such as content non-uniformity, sticking, and capping, all of which profoundly affect the properties of final products and, thus, severely restrict the practical application of DC. With undoubted importance, these seem to be unexpectedly ignored by reviewers but not researchers in terms of many original research articles published recently. Therefore, as an informative supplement and update, this review mainly focused on trouble-shooting and application situation of DC, together with several newly reported materials.
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Affiliation(s)
- Zhe Li
- College of Chinese Materia Medica, Shanghai University of Traditional Chinese Medicine, Shanghai 201203, PR China; Engineering Research Center of Modern Preparation Technology of TCM of Ministry of Education, Shanghai University of Traditional Chinese Medicine, Shanghai 201203, PR China
| | - LiJie Zhao
- Engineering Research Center of Modern Preparation Technology of TCM of Ministry of Education, Shanghai University of Traditional Chinese Medicine, Shanghai 201203, PR China
| | - Xiao Lin
- College of Chinese Materia Medica, Shanghai University of Traditional Chinese Medicine, Shanghai 201203, PR China; Engineering Research Center of Modern Preparation Technology of TCM of Ministry of Education, Shanghai University of Traditional Chinese Medicine, Shanghai 201203, PR China.
| | - Lan Shen
- College of Chinese Materia Medica, Shanghai University of Traditional Chinese Medicine, Shanghai 201203, PR China
| | - Yi Feng
- Engineering Research Center of Modern Preparation Technology of TCM of Ministry of Education, Shanghai University of Traditional Chinese Medicine, Shanghai 201203, PR China
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