Discrete element modeling and simulation of non-spherical particles using polyhedrons and super-ellipsoids

The effect of particle geometry and initial configuration on the phase behavior of twisted convex n-prisms

We study the phase behavior of twisted convex n-prisms with n = 3 and 4, via Monte Carlo simulations. Biaxial phases, in untwisted prisms, can be induced by choosing specific geometries of the prisms. However, due to the convexity of the twisted particles, a strong twisting disables the formation of biaxial phases and stabilizes uniaxial nematic and smectic phases. Using the increased volume of the twisted convex particles, we define an effective aspect ratio of the twisted prisms and find a homogeneous phase behavior across the geometry of the prisms' cross-section and even across different shapes of the cross-section. In this representation biaxial phases are found for large aspect ratios, while the low aspect ratio behavior can be compared to the hard cylinder phase diagram. For 3-prisms with a small base angle, we show the influence of the initial configuration; a polar initial configuration results in a (polar) splay nematic phase, whereas a non-polar initial configuration results in a biaxial phase.

3D DEM Simulations and Experiments on Spherical Impactor Penetrating into the Elongated Particles

In this study, a brass or glass spherical impactor vertically penetrating into a granular bed composed of mono-sized spherical or elongated particles was simulated with three-dimensional (3D) discrete element method (DEM). Good agreement of the particle masses in the cup before and after penetration can be found in the simulations and experiments. The effects of particle length (L_p), friction coefficient, and particle configuration on the penetration depth of the impactor, ejecta mass, and solid volume fraction describing the response of the granular bed are discussed. The penetration depth is negatively correlated with L_p as the corresponding solid volume fraction of the granular bed decreases. A smaller friction coefficient leads to a larger penetration depth of the impactor and more ejection of particles. When the impactor is penetrating the L_p = 10 mm elongated particles, the penetration depth is negatively correlated to the order parameter and solid volume fraction.

Study on the control of high ore pass dust pollution by pre-injection foam dedusting technology in the ore bin

The impact airflow generated by ore unloading in the chute raises the dust carried by the ore itself and the floating dust, and then, the dust raised enters the roadway with the airflow and pollutes the environment. In order to minimize the amount of dust entering the roadway and reduce the pollution of unloading dust, we conducted an experimental study of selection of best foam formula and pre-injection foam dust dedusting technology in ore bin. It was found that the optimal foaming formula was 1.0% sodium dodecyl benzene sulfonate (SDBS) + 0.5% sodium dodecyl sulfate (SDS) + (0.2 ~ 0.4%) sodium carboxymethyl cellulose CMC-Na and coconut oil monoethanolamide (CMEA) by the compound experiment using two evaluation criteria of initial foaming amount and foam defoaming rate. When the air pressure is 0.7 MPa, the foaming rate of the foam generator is proportional to the gas and liquid flow rate and the best foaming gas and liquid flow ratio is 27.8. Under this circumstance, the foaming rate of the foaming formula is 500 l/min. When the height of foam is controlled at 15 cm, the effect of foam dust removal is the best. The dust emission rate from the foam to the fourth level can reach 60%, and the dust fall rate of the third level is 28%, which effectively reduces the dust production and relieves the pressure of the spray hole dust fall at the wellhead.

Preparation and characterization of modified dual network dust suppression gel based on sodium alginate and soluble starch

Aiming at the problems of complex environment and serious dust pollution in large open-pit coal yards, a dust suppression gel with a dual network structure was prepared by modifying the soluble starch and sodium alginate with iron ions. The changes of functional groups, thermal stability, and morphology structure before and after the reaction were analyzed by FTIR, TG-DSC, and SEM, and the formation mechanism of the dual network was revealed by XPS. Furthermore, the water absorption and water retention experiments proved that the dual network structure is more conducive to water retention than the single-layer network. According to molecular dynamics simulations and contact angle experiments, gel and adsorbed water molecules can approach coal dust molecules on their own to contact, wet, and combine with coal dust. The adhesion test proved that the dust suppression gel with iron ions had better adhesion to dust. The anti-freezing test shows that the dust suppression gel has good anti-freezing performance. The antifreeze test shows that the dust suppression gel still has excellent freeze-thaw resistance at the test temperature of  -20℃. The mechanical property test shows that the dust suppressant gel can prevent the product from being damaged by external force. The acid and alkali resistance experiments showed that the acid and alkali resistance of the gel was improved under the condition of iron ion modification, and the flying of coal powder was effectively prevented. This research provides a new theoretical idea for coal dust control in complex environment.

Study on the Mechanics and Pore Characteristics of Coal Seam Drilling Sealing Materials Based on Nanomaterial Optimization

In order to modify and optimize the performance of cement-based sealing materials and improve the gas drainage rate of boreholes. In this paper, nanosilica (NS), multiwalled carbon nanotubes (MWCNT), and graphene oxide (GO) were used to modify cement and optimize the pore structure. Uniaxial compression tests, X-ray diffraction (XRD), nuclear magnetic resonance (NMR), and combined fractal theory were used to analyze the mechanics and pore characteristics. The results show that the synergy of the three nanomaterials promotes the generation of hydration products such as calcium silicate hydrate (C-S-H) and ettringite (AFt), improves the total pore fractal dimension (D _w) and seepage pore fractal dimension (D _s), and optimizes the microscopic pore structure. However, when the content of NS increases from 2 to 4 wt %, the improvement in the mechanical properties is obviously weakened. The best ratio is where the SiO₂ content is 2 wt %, the MWCNT content is 0.1 wt %, and the GO content is 0.03 wt %. Compared with pure cement, the fractal dimension increases significantly, the mechanical properties are increased by 24.7%, and the total porosity is reduced by 23.9%. This paper is of great significance for improving the efficiency of gas mining.

Residence Time Distribution of Non-Spherical Particles in a Continuous Rotary Drum

The motion of non-spherical particles with sharp edges, as they are commonly involved in practice, was characterized by residence time distribution (RTD) measurement in a continuous drum. Particles with two sizes, 6 and 10 mm, and two densities, 750 and 2085 kg/m3, were used in the experiments. The effects of rotation speed (3–11 rpm), incline angle (2–4°), feed rate, and mixture composition were investigated and compared to the results of other researchers on particles without sharp edges. We also fitted the RTD with an axial dispersion model to obtain a better insight into the flow behavior. MRT of non-spherical particles with sharp edges depends on ω−α similar to other shapes, while the value of alpha is higher for particles with sharp edges (0.9 < α < 1.24), especially at high incline angles. The MRT depends on incline angle, β−b, where b varies between 0.81 (at low ω) and 1.34 (at high ω), while it is close to 1 for other shapes. Feed rate has a slight effect on the MRT of particles with sharp edges and the effect of particle size diminishes when rotation speed increases. The MRT linearly increases with volume fraction of light particles in a mixture of light and heavy particles (from pure heavy to pure light particles).

Study on the dust removal and temperature reduction coupling performances of magnetized water spray

Dust pollution and heat damage hazards are important problems affecting underground safety production. This paper is aimed at exploring the optimal magnetization conditions of magnetized water for dust removal and temperature reduction and improving the utilization rate of water. First, the surface tension, viscosity, and specific heat capacity of water under different magnetization conditions were measured experimentally. Then, the influence law of ejection pressure on spray atomization and the changes of dust removal performance before and after magnetization of water were analyzed. Based on this, the temperature reduction effect of magnetized water under different wind speeds was analyzed, and the magnetization conditions with the best coupling performance of magnetized water were obtained. Finally, a spray system was designed to control the magnetization conditions strictly. The results demonstrate that the dust removal performance is better when the magnetic field intensity is 150 mT and the magnetization time is 80 s. Under this condition, the specific heat capacity also reaches the maximum. These research results can provide a theoretical basis for the selection of dust pollution and heat damage control measures in mines.