Synthetically tuned electronic and geometrical properties of intermetallic compounds as effective heterogeneous catalysts

Accessing Homo- and Heterobimetallic Complexes with a Dianionic Pentadentate Ligand

The tetrapyrazolylpyridyl diborate (B2Pz4Py) ligand provides a suitable platform for the isolation of heterobimetallic main-group element compounds as well as homotetrametallic copper complexes. The heterobimetallic tin(II)-lithium(I) (1) and tin(II)-thallium(I) (2) complexes have been synthesized, isolated, and fully characterized including single-crystal X-ray diffraction analysis. When reacted with copper(I) sources, complex 2 grants access to a homotetrametallic copper(I) complex (4). Upon subsequent oxidation, 4 gives rise to the bimetallic copper(II) complex 5, in which the two copper(II) centers are connected via a bridging bromido ligand (CuII-μ-Br-CuII).

High-entropy intermetallics: emerging inorganic materials for designing high-performance catalysts

Alloy materials have been used as promising platforms to upgrade catalytic performance that cannot be achieved with conventional monometallic materials. As a result of numerous efforts, the recent progress in the field of alloy catalysis has been remarkable, and a wide range of new advanced alloys have been considered as potential electro/thermal catalysts. Among advanced alloy materials, high-entropy intermetallics are novel materials, and their excellent catalytic performance has recently been reported. High-entropy intermetallics have several advantages over disordered solid-solution high-entropy alloys, that is, greater structural/thermal stability, more facile site isolation, more precise control of electronic structures, tunability, and multifunctionality. A multidimensional compositional space is indeed limitless, but such a compositional space also provides a well-designed surface configuration because of its ordered nature. In this review, we will provide fundamental insights into high-entropy intermetallics, including thermodynamic properties, synthesis requirements, characterization techniques, roles in catalysis, and reaction examples. The comprehensive information provided in this review will highlight the great application potential of high-entropy intermetallics for catalysis, and will accelerate the development of this newly developed field.

Phase-Transition-Induced Surface Reconstruction of Rh1 Site in Intermetallic Alloy for Propane Dehydrogenation

The fine-tuning of the geometric and electronic structures of active sites plays a crucial role in catalysis. However, the intricate entanglement between the two aspects results in a lack of interpretable design for active sites, posing a challenge in developing high-performance catalysts. Here, we find that surface reconstruction induced by phase transition in intermetallic alloys enables synergistic geometric and electronic structure modulation, creating a desired active site microenvironment for propane dehydrogenation. The resulting electron-rich four-coordinate Rh1 site in the RhGe0.5Ga0.5 intermetallic alloy can accelerate the desorption of propylene and suppress the side reaction and thus exhibits a propylene selectivity of ∼98% with a low deactivation constant of 0.002 h-1 under propane dehydrogenation at 550 °C. Furthermore, we design a computational workflow to validate the rationality of the microenvironment modulation induced by the phase transition in an intermetallic alloy.

Co2 FeGe Heusler Alloy Nanoparticle Catalysts for Propyne Hydrogenation and Ammonia Decomposition

Heusler alloys (X2 YZ) can be a candidate for new catalysts as well as other intermetallic compounds. We previously found good catalytic properties of Co2 FeGe for selective hydrogenation of alkynes and developed nanoparticles of Co2 FeGe supported on SiO2 . However, the average diameter of the nanoparticles was 23 nm, which is not small enough compared to those of state-of-the-art nanoparticle catalysts. In this study, we developed SiO2 -supported Co2 FeGe nanoparticles of <10 nm in diameter. A catalytic test for selective hydrogenation of propyne indicated a partial formation of sites with low selectivity including excess Co atoms. For ammonia decomposition, enhancement of turnover frequency was achieved by reducing the particle size.

Hydrogen Production Mechanism in Low-Temperature Methanol Decomposition Catalyzed by Ni3Sn4 Intermetallic Compound: A Combined Operando and Density Functional Theory Investigation

Hydrogen production from methanol decomposition to syngas (H₂ + CO) is a promising alternative route for clean energy transition. One major challenge is related to the quest for stable, cost-effective, and selective catalysts operating below 400 °C. We illustrate an investigation of the surface reactivity of a Ni₃Sn₄ catalyst working at 250 °C, by combining density functional theory, operando X-ray absorption spectroscopy, and high-resolution transmission electron microscopy. We discovered that the catalytic reaction is driven by surface tin-oxide phases, which protects the underlying Ni atoms from irreversible chemical modifications, increasing the catalyst durability. Moreover, we found that Sn content plays a key role in enhancing the H₂ selectivity, with respect to secondary products such as CO₂. These findings open new perspectives for the engineering of scalable and low-cost catalysts for hydrogen production.

Design of Single-Atom Catalysts and Tracking Their Fate Using Operando and Advanced X-ray Spectroscopic Tools

The potential of operando X-ray techniques for following the structure, fate, and active site of single-atom catalysts (SACs) is highlighted with emphasis on a synergetic approach of both topics. X-ray absorption spectroscopy (XAS) and related X-ray techniques have become fascinating tools to characterize solids and they can be applied to almost all the transition metals deriving information about the symmetry, oxidation state, local coordination, and many more structural and electronic properties. SACs, a newly coined concept, recently gained much attention in the field of heterogeneous catalysis. In this way, one can achieve a minimum use of the metal, theoretically highest efficiency, and the design of only one active site-so-called single site catalysts. While single sites are not easy to characterize especially under operating conditions, XAS as local probe together with complementary methods (infrared spectroscopy, electron microscopy) is ideal in this research area to prove the structure of these sites and the dynamic changes during reaction. In this review, starting from their fundamentals, various techniques related to conventional XAS and X-ray photon in/out techniques applied to single sites are discussed with detailed mechanistic and in situ/operando studies. We systematically summarize the design strategies of SACs and outline their exploration with XAS supported by density functional theory (DFT) calculations and recent machine learning tools.

Highly active and stable Co (Co3O4)_Sm2O3 nano-crystallites derived from Sm2Co7 and SmCo5 intermetallic compounds in NH3 synthesis and CO2 conversion

Structural and electronic properties of Sm2Co7 and SmCo5 Intermetallic compound derived catalysts in activation of N2 and CO2 molecules.

Three-in-One Strategy to Improve Both Catalytic Activity and Selectivity: Nonconcentric Pd-Au Nanoparticles

In direct H₂O₂ synthesis, the Pd-Au alloy was considered as a potential catalyst because of its much better performance compared to the prototype Pd; unfortunately, achieving both high activity and selectivity remains a challenge. Here, we synthesized nonconcentric Pd-Au NPs in which Au domain shells are formed only partially on Pd domain cores and tested them for direct H₂O₂ synthesis. It has three exposed regions of Pd, Au domains, and Pd-Au interfaces in a single NP (hence, a 3-in-1 strategy). Creating nonconcentric forms was demonstrated convincingly by density functional theory calculations. The nonconcentric Pd-Au particles exhibit high and well-balanced performances that are hard to achieve with traditional alloyed Pd-Au. The number of Pd/Au interfaces was found to be the key factor and thus was optimized by controlling the Au precursor concentrations. The hitherto underutilized structure of nonconcentric bimetallic alloys can be useful and thus should be more actively investigated for catalyst development.

Local Structure of Pd1 Single Sites on the Surface of PdIn Intermetallic Nanoparticles: A Combined DFT and CO-DRIFTS Study

Local structure of Pd1 single sites on the surface of Pd1In1 intermetallic nanoparticles supported on α-Al2O3 was investigated by the combination of CO-DRIFTS spectroscopy and DFT. CO-DRIFTS spectra of PdIn/Al2O3 catalyst exhibit only one asymmetric absorption band of linearly adsorbed CO comprising two peaks at 2065 and 2055 cm−1 attributable to CO molecules coordinated to Pd1 sites located at (110) and (111) facets of PdIn nanoparticles. The absence of bridged or hollow-bonded CO bands indicates that multipoint adsorption on PdIn nanoparticles is significantly hindered or impossible. DFT results show that on (110) facet multipoint CO adsorption is hindered due to large distance between neighboring Pd atoms (3.35 Å). On (111) facet multipoint CO adsorption on surface palladium atoms is impossible, since adjacent Pd atoms are located below the surface plane.

Pt-Based Intermetallic Nanocrystals in Cathode Catalysts for Proton Exchange Membrane Fuel Cells: From Precise Synthesis to Oxygen Reduction Reaction Strategy

Although oxygen reduction reaction (ORR) catalysts have been extensively investigated and developed, there is a lack of clarity on catalysts that can balance high performance and low cost. Pt-based intermetallic nanocrystals are of special interest in the commercialization of proton exchange membrane fuel cells (PEMFCs) due to their excellent ORR activity and stability. This review summarizes the wide range of applications of Pt-based intermetallic nanocrystals in cathode catalysts for PEMFCs and their unique advantages in the field of ORR. Firstly, we introduce the fundamental understanding of Pt-based intermetallic nanocrystals, and highlight the difficulties and countermeasures in their synthesis. Then, the progress of theoretical and experimental studies related to the ORR activity and stability of Pt-based intermetallic nanocrystals in recent years are reviewed, especially the integrated strategies for enhancing the stability of ORR. Finally, the challenges faced by Pt-based intermetallic nanocrystals are summarized and future research directions are proposed. In addition, numerous design ideas of Pt-based intermetallic nanocrystals as ORR catalysts are summarized, aiming to promote further development of commercialization of PEMFC catalysts while fully understanding Pt-based intermetallic nanocrystals.

An Investigation into the Bulk and Surface Phase Transformations of Bimetallic Pd-In/Al2O3 Catalyst during Reductive and Oxidative Treatments In Situ

A series of oxidative treatments of PdIn-supported intermetallic nanoparticles at different temperatures were performed. The bulk and surface structure of catalyst during phase transformation was investigated by bulk- and surface-sensitive techniques (in situ XAFS, DRIFTS of adsorbed CO). It was found that comparison of palladium and indium fractions in bulk and on the surface suggests the formation of a «core-shell» structure. According to obtained results, the core consists of In-depleted intermetallic compound or inhomogeneous bimetallic phase with the inner core of metallic Pd, when a mixture of indium oxide, metallic palladium and small part of PdIn is present on the surface.

Steering the Catalytic Properties of Intermetallic Compounds and Alloys in Reforming Reactions by Controlled in Situ Decomposition and Self-Activation

Based on the increasing importance of intermetallic compounds and alloys in heterogeneous catalysis, we explore the possibilities of using selected intermetallic compounds and alloy structures and phases as catalyst precursors to prepare highly active and CO2-selective methanol steam reforming (MSR) as well as dry reforming of methane (DRM) catalyst entities by controlled in situ decomposition and self-activation. The exemplary discussed examples (Cu51Zr14, CuZn, Pd2Zr, GaPd2, Cu2In, ZnPd, and InPd) show both the advantages and pitfalls of this approach and how the concept can be generalized to encompass a wider set of intermetallic compounds and alloy structures. Despite the common feature of all systems being the more or less pronounced decomposition of the intermetallic compound surface and bulk structure and the in situ formation of much more complex catalyst entities, differences arise due to the oxidation propensity and general thermodynamic stability of the chosen intermetallic compound/alloy and their constituents. The metastability and intrinsic reactivity of the evolving oxide polymorph introduced upon decomposition and the surface and bulk reactivity of carbon, governed by the nature of the metal/intermetallic compound-oxide interfacial sites, are of equal importance. Structural and chemical rearrangements, dictating the catalytic performance of the resulting entity, are present in the form of a complete destruction of the intermetallic compound bulk structure (Cu51Zr14) and the formation of an metal/oxide (Cu51Zr14, InPd) or intermetallic compound/oxide (ZnPd, Cu2In, CuZn) interface or the intertranformation of intermetallic compounds with varying composition (Pd2Zr) before the formation of Pd/ZrO2. In this Perspective, the prerequisites to obtain a leading theme for pronounced CO2 selectivity and high activity will be reviewed. Special focus will be put on raising awareness of the intrinsic properties of the discussed catalyst systems that need to be controlled to obtain catalytically prospective materials. The use of model systems to bridge the material's gap in catalysis will also be highlighted for selected examples.

Facile Redox Synthesis of Novel Bimetallic Crn+/Pd0 Nanoparticles Supported on SiO2 and TiO2 for Catalytic Selective Hydrogenation with Molecular Hydrogen

The bimetallic Crn+/Pd0 nanoparticles have been synthesized for the first time by a two-step redox method. The method includes the deposition of Pd0 nanoparticles on the surface of SiO2 and TiO2 carriers followed by the deposition of Crn+ on the surface of Pd0 nanoparticles using the redox procedures, which are based on the catalytic reduction of Crn+ with H2 in aqueous suspensions at ambient conditions. Transmission (TEM) and scanning (SEM) electron microscopy, X-ray photoelectron spectroscopy (XPS), Fourie-transformed infrared spectroscopy of adsorbed CO (FTIR-CO), and CO chemisorption studies were performed to characterize the morphology, nanoparticle size, element, and particle distribution, as well as the electronic state of deposited metals in the obtained catalysts. A decrease in nanoparticle size from 22 nm (Pd/SiO2) to 2–6 nm (Pd/TiO2) makes possible deposition of up to 1.1 wt.% Cr most likely as Cr3+. The deposition of CrOx species on the surface of Pd nanoparticles was confirmed using FTIR of adsorbed CO and the method of temperature-programmed reduction with hydrogen (TPR-H2). The intensive hydrogen consumption in the temperature ranges from −50 °C to 40 °C (Cr/Pd/SiO2) and from −90 °C to −40 °C (Cr/Pd/TiO2) was first observed for the supported Pd catalysts. The decrease in the temperature of β-PdHx decomposition indicates the strong interaction between the deposited Crn+ species and Pd0 nanoparticle after reduction with H2 at 500 °C. The novel Crn+/Pd/TiO2 catalysts demonstrated a considerably higher activity in selective hydrogenation of phenylacetylene than the Pd/TiO2 catalyst at ambient conditions.

Rare-Earth Incorporated Alloy Catalysts: Synthesis, Properties, and Applications

To improve the performance of metallic catalysts, alloying provides an efficient methodology to design state-of-the-art materials. As emerging functional materials, rare-earth metal compounds can integrate the unique orbital structure and catalytic behavior of rare earth elements into metallic materials. Such rare-earth containing alloy catalysts proffer an opportunity to tailor electronic properties, tune charged carrier transport, and synergize surface reactivity, which are expected to significantly improve the performance and stability of catalysis. Despite its significance, there are only few reviews on rare earth containing alloys or related topics. This review summarizes the composition, synthesis, and applications of rare earth containing alloys in the field of catalysis. Subsequent to comprehensively summarizing and constructively discussing the existing work, the challenges and possibilities of future research on rare-earth metal compound materials are evaluated.

Atomistic Imaging of Competition between Surface Diffusion and Phase Transition during the Intermetallic Formation of Faceted Particles

To explore the ordering mechanism of facet alloy nanocrystals with randomly distributed atoms, we investigate kinetic and thermodynamic behaviors of the ordering phase transition from face-centered cubic Pt₃Co nanocrystals to L1₂-Pt₃Co intermetallic nanocrystals. It is observed that the ordering occurs from the surface and then gradually into the interior in a layer-by-layer mode, involving the competition between two kinds of phase transition modes: long-range surface diffusion-induced phase transition (SDIPT) and short-range reconstruction-induced body phase transition (RIBPT). The density functional theory calculations demonstrate that the surface status acts as a pivotal part in the thermodynamics and kinetics of the nanoscale ordering transition. With the development of the controllable heating process, both SDIPT and RIBPT modes can be manipulated as well as the morphology of the final product. This in situ work lays the foundations for potentially realizing shape-controlled intermetallic nanostructures by utilizing the thermal annealing method and makes preparations for the rational design of the surface and near-surface atomic configurations at the atomic scale.

Insights into the Interfacial Effects in Heterogeneous Metal Nanocatalysts toward Selective Hydrogenation

Heterogeneous metal catalysts are distinguished by their structure inhomogeneity and complexity. The chameleonic nature of heterogeneous metal catalysts have prevented us from deeply understanding their catalytic mechanisms at the molecular level and thus developing industrial catalysts with perfect catalytic selectivity toward desired products. This Perspective aims to summarize recent research advances in deciphering complicated interfacial effects in heterogeneous hydrogenation metal nanocatalysts toward the design of practical heterogeneous catalysts with clear catalytic mechanism and thus nearly perfect selectivity. The molecular insights on how the three key components (i.e., catalytic metal, support, and ligand modifier) of a heterogeneous metal nanocatalyst induce effective interfaces determining the hydrogenation activity and selectivity are provided. The interfaces influence not only the H₂ activation pathway but also the interaction of substrates to be hydrogenated with catalytic metal surface and thus the hydrogen transfer process. As for alloy nanocatalysts, together with the electronic and geometric ensemble effects, spillover hydrogenation occurring on catalytically "inert" metal by utilizing hydrogen atom spillover from active metal is highlighted. The metal-support interface effects are then discussed with emphasis on the molecular involvement of ligands located at the metal-support interface as well as cationic species from the support in hydrogenation. The mechanisms of how organic modifiers, with the ability to induce both 3D steric and electronic effects, on metal nanocatalysts manipulate the hydrogenation pathways are demonstrated. A brief summary is finally provided together with a perspective on the development of enzyme-like heterogeneous hydrogenation metal catalysts.

A first-principles understanding of the CO-assisted NO reduction on the IrRu/Al2O3 catalyst under O2-rich conditions

The IrRu alloy offered optimal energetics for NO reduction by CO. The ensemble effect plays a key role in promoting the reactivity of the IrRu alloy. Making the IrRu surface alloy is better for CO-SCR than forming an alloy over the bulk structure.

Intermetallic compounds in catalysis - a versatile class of materials meets interesting challenges

The large and vivid field of intermetallic compounds in catalysis is reviewed to identify necessities, strategies and new developments making use of the advantageous catalytic properties of intermetallic compounds. Since recent reviews summarizing contributions in heterogeneous catalysis as well as electrocatalysis are available, this contribution is not aiming at a comprehensive literature review. To introduce the field, first the interesting nature of intermetallic compounds is elaborated - including possibilities as well as requirements to address catalytic questions. Subsequently, this review focuses on exciting developments and example success stories of intermetallic compounds in catalysis. Since many of these are based on recent advances in synthesis, a short overview of synthesis and characterisation is included. Thus, this contribution aims to be an introduction to the newcomer as well as being helpful to the experienced researcher by summarising the different approaches. Selected examples from literature are chosen to illustrate the versatility of intermetallic compounds in heterogeneous catalysis where the emphasis is on developments since the last comprehensive review in the field.

Pt2+-Exchanged ZIF-8 nanocube as a solid-state precursor for L10-PtZn intermetallic nanoparticles embedded in a hollow carbon nanocage

Nanoparticles with an atomically ordered alloy phase have received enormous attention for application as catalysts in fuel cells because of their unique electronic properties resulting from unusually strong d-orbital interactions between two metal components. However, the synthesis of intermetallic nanoparticles requires a high reaction temperature, thus necessitating the protection of nanoparticles with inorganic layers to prevent aggregation of nanoparticles during synthesis. The protective layer needs to be removed later for application as a catalyst, which is a cumbersome process. Herein, a novel synthetic strategy is reported for the preparation of L1₀-PtZn intermetallic nanoparticles by utilizing Pt²⁺-exchanged ZIF-8 nanocubes as a solid-state precursor. The Pt²⁺-exchanged ZIF-8 phase plays a dual role as a metal ion source for L1₀-PtZn nanoparticles and as a carbonaceous matrix that restrains the aggregation of nanoparticles during thermal treatment. The L1₀-PtZn nanoparticles embedded in a hollow carbon nanocage obtained from one-step annealing of Pt²⁺-exchanged ZIF-8 showed better electrocatalytic activity and durability toward methanol oxidation under acidic electrolyte conditions than those obtained from commercial Pt/C catalysts.

Unraveling the Role of Site Isolation and Support for Semihydrogenation of Phenylacetylene

Intermetallic compounds (IMCs) composed of transition metals and post-transition metals function as superior heterogeneous catalysts in comparison to their monometallic and bimetallic alloy counterparts. Rendering IMCs in their nanomaterial iterations further enhances their efficiency. Herein, we demonstrate the role of PdIn as well-dispersed intermetallic nanoparticles (IMNPs) for the semihydrogenation of phenylacetylene selectively to styrene at ambient conditions. Higher selectivity of PdIn was explained with the help DOS calculations. We have explored the role of a few well-known silica-based supports such as SBA-15 and MCM-41, providing insight into how they affect catalysis. As an additional support we have explored previously reported JNC-1, a mesoporous carbon material obtained via a templated strategy using SBA-15. PdIn supported on SBA-15 and JNC-1 displayed the best dispersion, while also exhibiting the most catalytic activity due to the unique nature of the porous structure.

Synthetically Tuned Pd-Based Intermetallic Compounds and their Structural Influence on the O2 Dissociation in Benzylamine Oxidation

Intermetallic compounds (IMCs) have diverse electronic and geometrical properties to offer. However, the synthesis of intermetallic nanoparticles is not always easy; developing new methodologies that are conventional for many systems can be challenging, especially when incorporating highly electropositive metals to reduce to IMCs using solution synthesis methodologies. In this study, we report a comprehensive approach to access nanocrystalline Pd_xM_y (M = Cu, Zn, Ga, Ge, Sn, Pb, Cd, In) intermetallic (IM) via the coreduction method employing sodium borohydride as the reductant. A combination of diffraction, spectroscopic, and microscopic techniques were performed to characterize the formed nanoparticles in terms of their phase composition, purity, particle size distribution, and surface oxidation properties of metals, respectively. IMCs of Pd with the elements such as Cu, Zn, Ga, and Ge exhibited higher catalytic activity that with elements such as In, Sn, Pb, and Cd. The DFT studies on these compounds revealed that the adsorption of benzylamine at the Pd site and the dissociative adsorption of O₂ on the IM surface play a significant effect on catalytic activity. Among them, PdCu IM exhibited an excellent conversion of benzylamine (94.0%), with 92.2% of dibenzylimine selectivity compared to other IMCs. Moreover, PdCu exhibited decent recyclability and activity for the oxidation of different substituted primary amines.

Acid-tolerant intermetallic cobalt–nickel silicides as noble metal-like catalysts for selective hydrogenation of phthalic anhydride to phthalide

Intermetallic Co–Ni silicide catalyst embedded in a carbon matrix with a unique synergistic effect exhibits excellent activity, selectivity, and acid corrosion resistance in hydrogenation of phthalic anhydride to phthalide, which matches noble metal catalysts.

Transition metal silicides: fundamentals, preparation and catalytic applications

Transition metal silicides as low-cost and earth-abundant inorganic materials are becoming indispensable constituents in catalytic systems for a variety of applications and exhibit excellent properties for sustainable industrial process.