Modification of Eucalyptus and Spruce organosolv lignins with fatty acids to use as filler in PLA

Thermal and mechanical properties of polyethylene glycol (PEG)-modified lignin/polylactic acid (PLA) biocomposites

In this study, a method was proposed to prepare biocomposites from polylactic acid (PLA) and polyethylene glycol (PEG)-modified lignin using twin-screw extrusion process. The structure of PEG-modified lignin was studied by Fourier transform infrared spectroscopy (FTIR) and gel permeation chromatographic (GPC) analysis. The effects of different contents of soda lignin and PEG-modified lignin on PLA composites were studied by tensile test, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), scanning electron microscopy (SEM), dynamic mechanical analysis (DMA) and degradation analysis. The experimental results showed that the addition of PEG-modified lignin enhanced the heat resistance of PLA composite. PLA could be combined with up to 30 % PEG-modified lignin, with no significant reduction in tensile strength properties. Compared with PLA-L30, the tensile stress and elongation at break of PLA-PL30 were increased by 26.4 % and 78.9 %, respectively. This approach provided a new way to produce high-performance lignin based-PLA composites and had certain industrial application value.

Uniformly Dispersed Poly(lactic acid)-Grafted Lignin Nanoparticles Enhance Antioxidant Activity and UV-Barrier Properties of Poly(lactic acid) Packaging Films

Poly(lactic acid) (PLA) represents one of the most widely used biodegradable polymers for food packaging applications. While this material provides many advantages, it is characterized by limited antioxidant and UV-barrier properties. Blending PLA with lignin is an attractive strategy to address these limitations. Lignin possesses antioxidant properties and absorbs UV-light and is a widely available low value byproduct of the paper and pulp industry. This study has explored the use of lignin nanoparticles to augment the properties of PLA-based films. A central challenge in the preparation of PLA-lignin nanoparticle blend films is to avoid nanoparticle aggregation, which could compromise optical properties as well as antioxidant activity, among others. To avoid nanoparticle aggregation in the PLA matrix, PLA-grafted lignin nanoparticles were prepared via organocatalyzed lactide ring-opening polymerization. In contrast to lignin and unmodified lignin nanoparticles, these PLA-grafted lignin nanoparticles could be uniformly dispersed in PLA for lignin contents up to 10 wt %. The addition of as little as the equivalent of 1 wt % of lignin of these nanoparticles effectively blocked transmission of 280 nm UV-light. At the same time, these blend films retained reasonable visible light transmittance. The optical properties of the PLA lignin blend films also benefited from the well-dispersed nature of the PLA-grafted nanoparticles, as evidenced by significantly higher visible light transmittance of blends of PLA and PLA-grafted nanoparticles, as compared to blends prepared from PLA with lignin or unmodified lignin nanoparticles. Finally, blending PLA with PLA-grafted lignin nanoparticles greatly augments the antioxidant activity of these films.

Esterification of Lignin Isolated by Deep Eutectic Solvent Using Fatty Acid Chloride, and Its Composite Film with Poly(lactic acid)

In this study, the effect of lignin esterification with fatty acid chloride on the properties of lignin and lignin/poly(lactic acid) (PLA) composites was investigated. Lignocellulose (Pinus densiflora S. et Z.) was treated using a deep eutectic solvent (DES) with choline chloride (ChCl)/lactic acid (LA). From the DES-soluble fraction, DES-lignin (DL) was isolated by a regeneration process. Lignin esterification was conducted with palmitoyl chloride (PC). As the PC loading increased for DL esterification, the Mw of esterified DL (EDL) was increased, and the glass transition temperature (T_g) was decreased. In DL or EDL/PLA composite films, it was observed that EDL/PLA had cleaner and smoother morphological characteristics than DL/PLA. The addition of DL or EDL in a PLA matrix resulted in a deterioration of tensile properties as compared with neat PLA. The EDL/PLA composite film had a higher tensile strength and elastic modulus than the DL/PLA composite film. DL esterification decreased water absorption with lower water diffusion coefficients. The effect of lignin esterification on improving the compatibility of lignin and PLA was demonstrated. These results are expected to contribute to the development of high-strength lignin composites.

Technologies for Eucalyptus wood processing in the scope of biorefineries: A comprehensive review

Eucalyptus is the most widely planted type of hardwoods, and represents an important biomass source for the production of fuels, chemicals, and materials. Its industrial benefit can be achieved by processes following the biorefinery concept, which is based on the selective separation ("fractionation") of the major components (hemicelluloses, cellulose and lignin), and on the generation of added-value from the resulting fractions. This article provides a in-depth assessment on the composition of Eucalyptus wood and a critical evaluation of selected technologies allowing its overall exploitation. These latter include treatments with organosolvents and with emerging fractionation agents (ionic liquids and deep eutectic solvents). The comparative evaluation of the diverse processing technologies is carried out in terms of degree of fractionation, yields and selectivities. The weak and strong points, challenges, and opportunities of the diverse fractionation methods are identified, focusing on the integral utilization of the feedstocks.

Poly(l-Lactic Acid)/Pine Wood Bio-Based Composites

Bio-based composites made of poly(l-lactic acid) (PLLA) and pine wood were prepared by melt extrusion. The composites were compatibilized by impregnation of wood with γ-aminopropyltriethoxysilane (APE). Comparison with non-compatibilized formulation revealed that APE is an efficient compatibilizer for PLLA/wood composites. Pine wood particles dispersed within PLLA act as nucleating agents able to start the growth of PLLA crystals, resulting in a faster crystallization rate and increased crystal fraction. Moreover, the composites have a slightly lower thermal stability compared to PLLA, proportional to filler content, due to the lower thermal stability of wood. Molecular dynamics was investigated using the solid-state ¹H NMR technique, which revealed restrictions in the mobility of polymer chains upon the addition of wood, as well as enhanced interfacial adhesion between the filler and matrix in the composites compatibilized with APE. The enhanced interfacial adhesion in silane-treated composites was also proved by scanning electron microscopy and resulted in slightly improved deformability and impact resistance of the composites.

Applications of Lignocellulosic Fibers and Lignin in Bioplastics: A Review

Lignocellulosic fibers and lignin are two of the most important natural bioresources in the world. They show tremendous potential to decrease energy utilization/pollution and improve biodegradability by replacing synthetic fibers in bioplastics. The compatibility between the fiber-matrix plays an important part in the properties of the bioplastics. The improvement of lignocellulosic fiber properties by most surface treatments generally removes lignin. Due to the environmental pollution and high cost of cellulose modification, focus has been directed toward the use of lignocellulosic fibers in bioplastics. In addition, lignin-reinforced bioplastics are fabricated with varying success. These applications confirm there is no need to remove lignin from lignocellulosic fibers when preparing the bioplastics from a technical point of view. In this review, characterizations of lignocellulosic fibers and lignin related to their applications in bioplastics are covered. Then, we generalize the developments and problems of lignin-reinforced bioplastics and modification of lignin to improve the interaction of lignin-matrix. As for lignocellulosic fiber-reinforced bioplastics, we place importance on the low compatibility of the lignocellulosic fiber-matrix. The applications of lignin-containing cellulose and lignocellulosic fibers without delignification in the bioplastics are reviewed. A comparison between lignocellulosic fibers and lignin in the bioplastics is given.

Structural and Thermal Analysis of Softwood Lignins from a Pressurized Hot Water Extraction Biorefinery Process and Modified Derivatives

In this work we have analyzed the pine and spruce softwood lignin fraction recovered from a novel pressurized hot water extraction pilot process. The lignin structure was characterized using multiple NMR techniques and the thermal properties were analyzed using thermal gravimetric analysis. Acetylated and selectively methylated derivatives were prepared, and their structure and properties were analyzed and compared to the unmodified lignin. The lignin had relatively high molar weight and low PDI values and even less polydisperse fractions could be obtained by fractionation based on solubility in i-PrOH. Condensation, especially at the 5-position, was detected in this sulphur-free technical lignin, which had been enriched with carbon compared to the milled wood lignin (MWL) sample of the same wood chips. An increase in phenolic and carboxylic groups was also detected, which makes the lignin accessible to chemical modification. The lignin was determined to be thermally stable up to (273⁻302 °C) based on its Tdst 95% value. Due to the thermal stability, low polydispersity, and possibility to tailor its chemical properties by modification of its hydroxyl groups, possible application areas for the lignin could be in polymeric blends, composites or in resins.

Treatment of Coffee Husk with Ammonium-Based Ionic Liquids: Lignin Extraction, Degradation, and Characterization

Four ammonium-based ionic liquids were synthesized for the selective extraction and degradation of lignin from coffee husk. The extracted lignin samples were characterized by Fourier transform infrared, gel permeation chromatography, gas chromatography-mass spectrometry, UV-vis, ¹H and ¹³C NMR, heteronuclear single-quantum coherence-NMR, thermogravimetric analysis, X-ray diffraction, and field emission scanning electron microscopy analyses. The analyzed results confirmed that these ionic liquids are able to effectively extract and decompose the lignin to smaller molecules from the biomass. Experimental results show that a significantly high yield, 71.2% of the original lignin, has been achieved. This processing method is an efficient, economical, and environmentally friendly green route for producing high-added-value lignin from wasted coffee husk.

Modification of Alkali Lignin with Poly(Ethylene Glycol) Diglycidyl Ether to Be Used as a Thickener in Bio-Lubricant Formulations

Considerable efforts are currently being made by the academic community and industry, aiming to develop environmentally friendly lubricants with suitable technical features for their performance. In this context, lignin could be considered a promising candidate to be used as a bio-sourced thickening agent to formulate eco-friendly lubricating greases. In this work, alkali lignin (AL) was chemically modified with poly(ethylene glycol) diglycidyl ether (PEGDE). Afterwards, the epoxidized lignin was properly dispersed in castor oil (CO) in order to obtain an oleogel for lubricant applications. The epoxidized lignins were characterized by means of epoxy index determination, thermogravimetric analysis (TGA) and Fourier transform infrared (FTIR) spectroscopy. The epoxide-functionalized lignin-based oleogels were analyzed from both rheological and tribological points of view. It was found that the viscosity, consistency and viscoelastic functions of these oleogels clearly increased with the epoxy index of the epoxide-modified lignin compound. Thermo-rheological characterization of these oleogels revealed a slight thermal dependence of the viscoelastic moduli below 100 °C, but a significant softening above that critical temperature. In general, these oleogels showed low values of the friction coefficient under the mixed lubrication regime as compared to the neat castor oil.

Organosolv Fractionation of Softwood Biomass for Biofuel and Biorefinery Applications

Softwoods represent a significant fraction of the available lignocellulosic biomass for conversion into a variety of bio-based products. Its inherent recalcitrance, however, makes its successful utilization an ongoing challenge. In the current work the research efforts for the fractionation and utilization of softwood biomass with the organosolv process are reviewed. A short introduction into the specific challenges of softwood utilization, the development of the biorefinery concept, as well as the initial efforts for the development of organosolv as a pulping method is also provided for better understanding of the related research framework. The effect of organosolv pretreatment at various conditions, in the fractionation efficiency of wood components, enzymatic hydrolysis and bioethanol production yields is then discussed. Specific attention is given in the effect of the pretreated biomass properties such as residual lignin on enzymatic hydrolysis. Finally, the valorization of organosolv lignin via the production of biofuels, chemicals, and materials is also described.