Chemical and biological treatment technologies for leather tannery chemicals and wastewaters: a review

Accurately recognizing chromium species with multi-functionalized nano Au-based sensor array

High-resolution identification of chromium (Cr) species, especially various organic-Cr complexes, in a convenient and economically-feasible manner is the prerequisite for achieving the advanced treatment of chromium wastewater. To this end, a colorimetric nano-Au sensor array was developed by taking advantage of the UV-spectra shift of gold nanoparticles (Au NPs) upon interaction with Cr species; specifically, four molecular modifiers [i.e., iminodiacetic acid (IDA), tripolyphosphate (TPP), cetyltrimethylammonium bromide (CTAB), and 1,5-diphenylcarbazide (DPC)] were intentionally employed for assembling nano-Au array receptors, which showed respective responses toward different Cr species through the formation of coordination, hydrophobic interaction, electrostatic attraction, and redox reaction, respectively; the "fingerprint" differences of the unique optical properties were then integrated for semi-quantitatively recognizing Cr species by pattern recognition techniques. Eleven ubiquitous Cr species [i.e., Cr(III), Cr(VI), and various Cr(III)-organic complexes] served as the model samples, which could be sensitively identified, no matter in individual or mixture mode, by the developed nano-Au sensor array on the basis of the colorimetric responses resulted from diverse nano-Au-aggregation behaviors, with excellent anti-interference ability in the simulated or actual water scenario. Attractively, the nano-Au sensor array can achieve very sensitive detection limit of the quantitative analyses of Cr species in a prompt in-situ manner, which usually requires a two-step process of separation and detection for the conventional analytical methods. Such a convenient strategy of Cr species discrimination conduces to rationally designing specific protocols for the advanced treatment of chromium wastewater.

An insight on the plausible biological and non-biological detoxification of heavy metals in tannery waste: A comprehensive review

A key challenge for the tannery industries is the volume of tannery waste water (TWW) generated during the processing of leather, releasing various forms of toxic heavy metals resulting in uncontrolled discharge of tannery waste (TW) into the environment leading to pollution. The pollutants in TW includes heavy metals such as chromium (Cr), cadmium (Cd), lead (Pb) etc, when discharged above the permissible limit causes ill effects on humans. Therefore, several researchers have reported the application of biological and non-biological methods for the removal of pollutants in TW. This review provides insights on the global scenario of tannery industries and the harmful effects of heavy metal generated by tannery industry on micro and macroorganisms of the various ecological niches. It also provides information on the process, advantages and disadvantages of non-biological methods such as electrochemical oxidation, advanced oxidation processes, photon assisted catalytic remediation, adsorption and membrane technology. The various biological methods emphasised includes strategies such as constructed wetland, vermitechnology, phytoremediation, bioaugmentation, quorum sensing and biofilm in the remediation of heavy metals from tannery wastewater (TWW) with special emphasize on chromium.

Biopolymer-based beads for the adsorptive removal of organic pollutants from wastewater: Current state and future perspectives

Among biopolymer-based adsorbents, composites in the form of beads have shown promising results in terms of high adsorption capacity and ease of separation from the effluents. This review addresses the potential of biopolymer-based beads to remediate wastewaters polluted with emerging organic contaminants, for instance dyes, active pharmaceutical ingredients, pesticides, phenols, oils, polyaromatic hydrocarbons, and polychlorinated biphenyls. High adsorption capacities up to 2541.76 mg g-1 for dyes, 392 mg g-1 for pesticides and phenols, 1890.3 mg g-1 for pharmaceuticals, and 537 g g-1 for oils and organic solvents have been reported. The review also attempted to convey to its readers the significance of wastewater treatment through adsorption by providing an overview on decontamination technologies of organic water contaminants. Various preparation methods of biopolymer-based gel beads and adsorption mechanisms involved in the process of decontamination have been summarized and analyzed. Therefore, we believe there is an urge to discuss the current state of the application of biopolymer-based gel beads for the adsorption of organic pollutants from wastewater and future perspectives in this regard since it is imperative to treat wastewater before releasing into freshwater bodies.

A Fenton-based approach at neutral and un-conditioned pH for recalcitrant COD removal in tannery wastewater: Experimental test and sludge characterization

The combination of raw animal skin manufacturing processes involves the use of large amounts of chemicals, resulting in the generation of complex and highly polluted tannery wastewater. In this context, the high concentration of chloride in tannery wastewater represents a crucial bottleneck. Indeed, sodium chloride, commonly used in tannery industry to prevent skin rot, increases the concentration of chlorides up to 50 %. At the same time, most of the advanced oxidation processes usually employed in tannery wastewater treatment to remove recalcitrant COD involve the use of conditioning agents, thus increasing the overall concentration of chlorides in the treated effluent. The aim of this study was to evaluate the electrochemical peroxidation process (ECP) efficiency in the treatment of tannery wastewater without changing pH, to improve Fenton technology by avoiding the use of chemicals. The influence of different electric currents on COD and color removal was investigated. The characterization of the produced sludge was conducted through FTIR, SEM and XRD analysis, exploring the morphology and composition of precipitate, depending on the applied current. Although an electrical current of 750 mA yields the highest COD and color removal efficiency (69.7 % and 97.8 %, respectively), 500 mA can be considered the best compromise because of energy consumptions. Iron oxides and hydroxides were generated during the ECP process, playing the role of coagulants through the absorption of organic and inorganic contaminants. The consumption of energy increased as a function of time and applied current; however, cost analysis showed that the electrodes contributed the most to the total cost of the process. In authors' knowledge, the application of ECP process as a tertiary treatment for the removal of recalcitrant COD in tannery wastewater represents a novelty in the literature and the results obtained can be considered as the basis for scaling up the process in future research.

Isolation of chromium resistant bacteria from tannery waste and assessment of their chromium reducing capabilities - A Bioremediation Approach

Every year different industries generate numerous toxic environmental polluting agents throughout the world. Among the polluting agents, chromium (Cr) toxicity is a great concern nowadays. It is continuously released in soil and water, causing environmental and health problems thereby raising several public health issues in developing countries like Bangladesh. The primary goal of this study was to provide a bioremediation option to reduce toxic hexavalent chromium to a less toxic trivalent form by isolating chromium resistant bacteria from Cr contaminated environments. Bacterial isolates were obtained from seven tannery waste samples collected from Hazaribag and Hemayetpur, Savar, Dhaka. Twenty morphologically distinct colonies were screened, of which six showed the highest resistance. These were designated as A1, A2, B1, F1, K1, and P1. Their maximum tolerance to Cr (VI) was determined through growth assays in varying chromium concentrations up to 8000 mg/L on LB agar media. Strains A2 and B1 exhibited the highest resistances to chromium at 7700 mg/L and 7200 mg/L respectively. Bacterial strains A2 and B1 were identified through several biochemical tests and after PCR analysis finally identified as Bacillus sp. and Micrococcus sp. respectively. Their Cr (VI) reduction capabilities were assessed quantitatively using the diphenylcarbazide colorimetric assay. Both strains exhibit approximately 100% reduction of chromium from 100 mg/L concentration to non-toxic form within 48 h using accurate analytical methods. This study demonstrates the isolation of highly chromium-resistant bacteria from tannery waste that can efficiently bioremediate Cr (VI) pollution, thus providing an eco-friendly and cost-effective bioremediation approach.

May 1,3,5-Triazine derivatives be the future of leather tanning? A critical review

Leather is produced by a multi-step process among which the tanning phase is the most relevant, transforming animal skin collagen into a stable, non-putrescible material used to produce a variety of different goods, for the footwear, automotive, garments, and sports industry. Most of the leather produced today is tanned with chromium (III) salts or alternatively with aldehydes or synthetic tannins, generating high environmental concern. Over the years, high exhaustion tanning systems have been developed to reduce the environmental impact of chromium salts, which nevertheless do not avoid the use of metals. Chrome-free alternatives such as aldehydes and phenol based synthetic tannins, are suffering from Reach restrictions due to their toxicity. Thus, the need for environmentally benign and economically sustainable tanning agents is increasingly urgent. In this review, the synthesis, use and tanning mechanism of a new class of tanning agents, 1,3,5-triazines derivatives, have been reported together with organoleptic, physical mechanical characteristics of tanned leather produced. Additionally environmental performance and economic data available for 1,3,5-triazines have been compared with those of a standard basic chromium sulphate tanning process, evidencing the high potentiality for sustainable, metal, aldehyde, and phenol free leather manufacturing.

Electrochemical sulfate production from sulfide-containing wastewaters and integration with electrochemical nitrogen recovery

Electrochemical methods can help manage sulfide in wastewater, which poses environmental and health concerns due to its toxicity, malodor, and corrosiveness. In addition, sulfur could be recovered as fertilizer and commodity chemicals from sulfide-containing wastewaters. Wastewater characteristics vary widely among wastewaters; however, it remains unclear how these characteristics affect electrochemical sulfate production. In this study, we evaluated how four characteristics of influent wastewaters (electrolyte pH, composition, sulfide concentration, and buffer strength) affect sulfide removal (sulfide removal rate, sulfide removal efficiency) and sulfate production metrics (sulfate production rate, sulfate production selectivity). We identified that electrolyte pH (3 × difference, i.e., 25.1 to 84.9 μM h-1 in average removal rate within the studied pH range) and sulfide concentration (16 × difference, i.e., 82.1 to 1347.2 μM h-1 in average removal rate) were the most influential factors for electrochemical sulfide removal. Sulfate production was most sensitive to buffer strength (6 × difference, i.e., 4.4 to 27.4 μM h-1 in average production rate) and insensitive to electrolyte composition. Together, these results provide recommendations for the design of wastewater treatment trains and the feasibility of applying electrochemical methods to varying sulfide-containing wastewaters. In addition, we investigated a simultaneous multi-nutrient (sulfur and nitrogen) process that leverages electrochemical stripping to further enhance the versatility and compatibility of electrochemical nutrient recovery.

Comprehensive technological assessment for different treatment methods of leather tannery wastewater

The leather-making process necessitates large amounts of water and consequently generates tons of liquid waste as leather tannery wastewater (TWW) is disposed of directly in the open environment. Open disposal of untreated TWW into the natural environment causes an accumulation of various polluting compounds, including heavy metals, dyes, suspended solids inorganic matter, biocides, oils, tannins, and other toxic chemicals. It thus poses potential hazards to the environment and human health. This study primarily focuses on providing in-depth insight into the characteristics, treatment strategies, and regulatory frameworks for managing TWW in leather processing industries. Different technologies of conventional physico-chemical (equalization, coagulation, and adsorption), advanced approaches (Fenton oxidation, ozonation, cavitation), thermo-catalytic and biological treatments available to treat TWW, and their integrative approaches were also highlighted. This review also sheds light on the most frequently applied technologies to reduce contaminant load from TWW though there are several limitations associated with it such as being ineffective for large quantities of TWW, waste generation during treatment, and high operational and maintenance (O&M) costs. It is concluded that the sustainable alternatives applied in the current TWW technologies can minimize O&M costs and recirculate the treated water in the environment. The exhaustive observations and recommendations presented in this article are helpful in the industry to manage TWW and recirculate the water in a sustainable manner.

Efficient treatment of tannery wastewater through aeration, coagulation, and algal pond

BACKGROUND

Tannery wastewater effluents contain many toxic and carcinogenic heavy metals and physiochemical parameters that need to be removed before these effluents enter in the main water bodies or rivers. In this study, the effluents from the tannery industry are treated through aeration, coagulation, and Chlorella vulgaris pond treatment processes for the removal of physiochemical: parameters only.

METHODS

The effect of removal efficiencies (%) was studied on the physicochemical parameters, including salinity, electrical conductivity (EC), total dissolved solids (TDS), turbidity, total suspended solids (TSS), biochemical oxygen demand (BOD), and chemical oxygen demand (COD).

RESULTS

The key results showed that the removal of EC, TDS, turbidity, TSS, BOD, and COD was 80.2%, 67%, 81%, 80.8%, 68.6%, and 100%, respectively, in raw wastewater treatment having 25, 50, and 70 g of algae C. vulgaris doses. The removal efficiencies (%) of salinity, EC, TDS, turbidity, TSS, BOD, and COD were 83%, 87.1%, 77.1%, 80%, 40%, 97%, and 98%, respectively, during coagulated wastewater treatment with three doses of algae. The observed improvement in treated wastewater indicated that the removal efficiencies (%) of salinity, EC, TDS, turbidity, TSS, BOD, and COD were 85.7%, 39.3%, 81.3%, 67.8%, 50.3%, 97%, and 98%, with C. vulgaris.

CONCLUSION

This study confirmed that the treatment of tannery wastewater by these processes increased the pollutant removal efficiencies as all the physiochemical parameters were exceeding the permissible limits.

RESULTS CONTRIBUTION IN FUTURE

This research will be helpful to treat the industrial wastewaters or effluents before it further mixes up in the main water streams. In this way, water quality will be better, aquatic life will be saved, and further researchers can analyze more ways for efficient treatments as they have a baseline data through this study findings.

PRACTITIONER POINTS

One of the most pollutant sources in terms of both physical and chemical parameters is the produced wastewater from tannery industries. The effluents from tannery industry are treated through aeration, coagulation, and algae ponds treatment processes. These treatment made the tannery wastewater as environmental friendly.

Adsorption of Basic Yellow 28 and Basic Blue 3 Dyes from Aqueous Solution Using Silybum Marianum Stem as a Low-Cost Adsorbent

In the present study, the ability of an adsorbent (SLM Stem) obtained from the stem of the Silybum Marianum plant to treat wastewater containing the cationic dyes basic blue 3 (BB3) and basic yellow 28 (BY28) from aqueous solutions was investigated using a batch method. Then, the SLM Stem (SLM Stem-Natural) adsorbent was carbonized at different temperatures (200-900 °C) and the removal capacity of the products obtained for both dyes was examined again. The investigation continued with the product carbonized at 800 °C (SLM Stem-800 °C), the adsorbent with the highest removal capacity. The dyestuff removal studies were continued with the SLM Stem-Natural and SLM Stem-800 °C adsorbents because they had the highest removal values. The surface properties of these two adsorbents were investigated using IR, SEM, and XRD measurements. It was determined that the SLM Stem-Natural has mainly non-porous material, and the SLM Stem-800 °C has a microporous structure. The optimal values for various parameters, including adsorbent amount, initial dye solution concentration, contact time, temperature, pH, and agitation speed, were investigated for BY28 dye and were 0.05 g, 15 mg/L, 30 min, 40 °C, pH 6 and 100 rpm when SLM Stem-Natural adsorbent was used and, 0.15 g, 30 mg/L, 30 min, 40 °C, pH 10, and 150 rpm when SLM Stem-800 °C adsorbent was used. For BB3 dye, optimal parameter values of 0.20 g, 10 mg/L, 30 min, 25 °C, pH 7, and 100 rpm were obtained when SLM Stem-Natural adsorbent was used and 0.15 g, 15 mg/L, 40 min, 40 °C, pH 10, and 100 rpm when SLM Stem-800 °C adsorbent was used. The Langmuir isotherm described the adsorption process best, with a value of r2 = 0.9987. When SLM Stem-800 °C adsorbent was used for BY28 dye at 25 °C, the highest qm value in the Langmuir isotherm was 271.73 mg/g. When the study was repeated with actual water samples under optimum conditions, the highest removal for the BY28 dye was 99.9% in tap water with the SLM Stem-800 °C adsorbent. Furthermore, the reuse study showed the adsorbent's efficiency even after three repetitions.

Cost-effective tannery wastewater treatment using cyanobacteria: insights on the growth pattern and seedling vigor improvement with spent biomass

Nowadays to cope-up with the emerging global clean-water crisis, wastewater needs to be remediated properly to be used as an alternative source. Here a cost-effective approach has been taken to treat heavily-polluted (BOD-1234.33 mg L-1, COD-1706.64 mg L-1, TDS-6984 mg L-1, and sulfide-140.8 mg L-1 ammonium-134.5 mg L-1) Tannery Waste Water (TWW). Three cyanobacteria were (Arthrospira platensis, Leptolyngbyavalderiana, and Anabaenasphaerica) used as bio-reagents in pilot-scale treatment. Wastewater remediation-potential and biomass-generation capacity were evaluated in various TWW concentrations. The maximum biomass growth and the highest pollution removal percentage was observed when exposed to 50% TWW; although among the tested strain, Arthrospira and Leptolyngbya performed better than Anabaena by showing greater pollution removal potential (BOD 93%, COD 94%, sulfide 99%, ammonium 93%) in one hand and higher biomass production rate (100 mg L-1 Day-1) on the other. DO was increased noticeably by 10-15-fold. Morphological characterizations of tannery wastewater exposed Anabaena revealed unusual thick sheath formation, along with heterocyst and akinete formation in their trichome. Biochemical characterizations of remediating cyanobacteria showed presence of wastewater-accumulated nutrients (N, P, K). Nutrient-loaded biomass improved growth of rice and chickpea seedlings when used as a growth promoter. These facts have been illustrated by factor analysis and discriminant analysis. Cyanobacteria-mediated pilot-scale tannery wastewater treatment would create ecologically and economically-sustainable technology for clean-water production.

Supplementary Information

The online version contains supplementary material available at 10.1007/s13205-023-03712-x.

Contamination characteristics of heavy metals in a small-scale tanning area of southern China and their source analysis

Tanning industry has been identified as a significant source of heavy metals; however, heavy metals contamination in farmland soil due to small-scale tanning activities remains unstudied. Here, samples from topsoil, profile soil, water and sediments in the vicinity of a small-scale tanning area in Nanning, Guangxi Zhuang Autonomous Region, southern China, were collected to explore the contamination characteristics and source apportionment of Cd, Cr, Hg, As, Cu, Pb, Ni and Zn. The results show that the farmland soil was mainly contaminated by Cr and its content was 33.40-3830.00 mg kg-1. The highest level of Cr, Cd and Hg was above their thresholds, while the average contents of Cd, Cr, Pb and Hg exceeded the corresponding background levels. Moreover, enrichment of Cr in soil profiles and stream sediments were also observed, whose concentrations varied from 11.50 to 2590.00 mg kg-1 and 738.00 to 11,200.00 mg kg-1, respectively. Concentrations of Cr in top soils and soil profiles from farmland surrounding the stream were significantly higher than those from other areas, and the soils surrounding the stream were moderately to heavily polluted. The multivariate statistical analysis indicated that the heavy metals originated from traffic (Cu, Ni, Zn, Hg, and Pb), agriculture (Cr and Cd) and nature (As). Source apportionment with PMF model results showed that the relative contribution rates of heavy metals by traffic, tanning, agriculture, other industrial activities and natural sources were 16.00%, 18.88%, 20.88%, 22.04% and 22.20%, respectively. These findings indicate that small-scale tanning activities could also lead to heavy metal accumulation in the surrounding environment, which requires decision-makers to pay more attention and to develop effective remediation procedures.

Molecular insights into the dissolved organic matter of leather wastewater in leather industrial park wastewater treatment plant

Leather wastewater (LW) effluent is characterized by complex organic matter, high salinity, and poor biodegradability. To meet the discharge standards, LW effluent is often mixed with municipal wastewater (MW) before being treated at a leather industrial park wastewater treatment plant (LIPWWTP). However, whether this method efficiently removes the dissolved organic matter (DOM) from LW effluent (LWDOM) remains debatable. In this study, the transformation of DOM during full-scale treatment was revealed using spectroscopy and Fourier transform ion cyclotron resonance mass spectrometry. LWDOM exhibited higher aromaticity and lower molecular weight than DOM in MW (MWDOM). The DOM properties in mixed wastewater (MixW) were similar to those in LWDOM and MWDOM. The MixW was treated using a flocculation/primary sedimentation tank (FL₁/PST), anoxic/oxic (A/O) process, secondary sedimentation tank (SST), flocculation/sedimentation tank, denitrification filter (FL₂/ST-DNF), and an ozonation contact reactor (O₃). The FL₁/PST unit preferentially removed the peptide-like compounds. The A/O-SST units had the highest removal efficiencies for dissolved organic carbon (DOC) (61.34 %) and soluble chemical oxygen demand (SCOD) (52.2 %). The FL₂/ST-DNF treatment removed the lignin-like compounds. The final treatment showed poor DOM mineralization efficiency. The correlation between water quality indices, spectral indices, and molecular-level parameters indicated that lignin-like compounds were strongly correlated with spectral indices and CHOS compounds considerably contributed to the SCOD and DOC. Although the effluent SCOD met the discharge standard, some refractory DOM from LW remained in the effluent. This study illustrates the composition and transformation of DOM and provides theoretical guidance for improving the current treatment processes.

Microalgae: A green eco-friendly agents for bioremediation of tannery wastewater with simultaneous production of value-added products

Tannery wastewater (TWW) has high BOD, COD, TS and variety of pollutants like chromium, formaldehydes, biocides, oils, chlorophenols, detergents and phthalates etc. Besides these pollutants, TWW also rich source of nutrients like nitrogen, phosphorus, carbon and sulphur etc. that can be utilized by microalgae during their growth. Direct disposal of TWW into the environment may lead severe environmental and health threats, therefore it needs to be treated adequately. Microalgae are considered as an efficient microorganisms (fast growing, adaptability and strain robustness, high surface to volume ratio, energy saving) for remediation of wastewaters with simultaneous biomass recovery and generation of value added products (VAPs) such as biofuels, biohydrogen, biopolymer, biofertilizer, pigments, bioethanol, bioactive compounds, nutraceutical etc. Most microalgae are photosynthetic and use CO₂ and light energy to synthesise carbohydrate and reduces the emission of greenhouse gasses. Microalgae are also reported to remove heavy metals and antibiotics from wastewaters by bioaccumulation, biodegradation and biosorption. Microalgal treatment can be an alternative of conventional processes with generation of VAPs. The use of biotechnology in wastewater remediation with simultaneous generation of VAPs is trending. The validation of economic viability and environmental sustainability, life cycle assessment studies and techno-economic analysis is undergoing. Thus, in this review, the characteristics of TWW and microalgae are summarized, which manifest microalgae as potential candidates for wastewater remediation with simultaneous production of VAPs. Further, the treatment mechanisms, various factors (physical, chemical, mechanical and biological etc.) affecting treatment efficiency as well as challenges associated with microalgal remediation are also discussed.

Zero waste discharge in tannery industries - An achievable reality? A recent review

In the recent times, more attention is on industrial waste management due to the unaffordable space for dump yards and landfills and the increased charges for waste dumping. Even though the vegan revolution and plant-based meat products are booming, the traditional slaughterhouses and the wastes produced by them continue to be a concern. Waste valorisation is an established procedure striving to create a closed chain process in industries where there is no refuse. Although a highly polluting industry, slaughterhouse industry wastes have been recycled to economically viable leather since ancient times. However, the tannery industry is causing pollution in par with or even more than the slaughterhouses. Effective management of the liquid and solid wastes from the tannery is of utmost concern because of its toxicity. The hazardous wastes generated enter the food chain, causing long term impacts in the ecosystem. Several leather waste transformation processes are widely used in the industries, and they are yielding good products of economic value. However careful exploration into the processes and products of waste valorisation are often ignored as long as the transformed waste product is of higher value than the waste. The most efficient and environmentally friendly waste management technique should convert the refuse into a value-added utilization without any toxic leftovers. Zero waste concept is an extension of the zero liquid discharge concept, where the solid waste is also treated and reused to such an extent that there is no residue to be sent to the landfill. This review initially presents the existing methods for the de-toxification of tannery wastes and examines the possibility of solid waste management within the tannery industry to attain zero waste discharge.

Sequential application of activated sludge and phytoremediation with aquatic macrophytes on tannery effluents: in search of a complete treatment

Tannery effluents with a high organic matter load (indicated by their COD level) have to be treated before they are discharged, so as to minimize their negative impact on the environment. Using field mesocosm systems, this study evaluated the feasibility of treating such effluents through bioaugmentation with activated sludge, followed by phytoremediation with aquatic macrophytes (Lemnoideae subfamily). Regardless of its quality, the activated sludge was able to remove approximately 77% of the COD from effluents with a low initial organic load (up to 1500 mg/L). The macrophytes then enhanced removal (up to 86%), so the final COD values were permissible under the current legislation for effluent discharge. When the initial organic load in the undiluted effluents was higher (around 3000 mg/L), the COD values obtained after consecutive bioaugmentation and phytoremediation were close to the legally allowed limits (583 mg/L), which highlights the potential of phytoremediation as a tertiary treatment. This treatment also brought total coliform counts down to legally acceptable values, without plant biomass decreasing over time. Moreover, the plant biomass remained viable and capable of high COD removal efficiency (around 75%) throughout two additional reuse cycles. These findings indicate that the efficiency of the biological treatments assayed here depends largely on the initial organic load in the tannery effluents. In any case, the sequential application of activated sludge and aquatic macrophytes proved to be a successful alternative for remediation.

Management of tannery waste effluents towards the reclamation of clean water using an integrated membrane system: A state-of-the-art review

Tanning and other leather processing methods utilize a large amount of freshwater, dyes, chemicals, and salts and produce toxic waste, raising questions regarding their environmental sensitivity and eco-friendly nature. Total suspended solids, total dissolved solids, chemical oxygen demand, and ions such as chromium, sulfate, and chloride turn tannery wastewater exceedingly toxic for any living species. Therefore, it is imperative to treat tannery effluent, and existing plants must be examined and upgraded to keep up with recent technological developments. Different conventional techniques to treat tannery wastewater have been reported based on their pollutant removal efficiencies, advantages, and disadvantages. Research on photo-assisted catalyst-enhanced deterioration has inferred that both homogeneous and heterogeneous catalysis can be established as green initiatives, the latter being more efficient at degrading organic pollutants. However, the scientific community experiences significant problems developing a feasible treatment technique owing to the long degradation times and low removal efficiency. Hence, there is a chance for an improved solution to the problem of treating tannery wastewater through the development of a hybrid technology that uses flocculation as the primary treatment, a unique integrated photo-catalyst in a precision-designed reactor as the secondary method, and finally, membrane-based tertiary treatment to recover the spent catalyst and reclaimable water. This review gives an understanding of the progressive advancement of a cutting-edge membrane-based system for the management of tanning industrial waste effluents towards the reclamation of clean water. Adaptable routes toward sludge disposal and the reviews on techno-economic assessments have been shown in detail, strengthening the scale-up confidence for implementing such innovative hybrid systems.

A critical review on graphene oxide membrane for industrial wastewater treatment

An important way to promote the environmental industry's goal of carbon reduction is to promote the recycling of resources. Membrane separation technology has unique advantages in resource recovery and advanced treatment of industrial wastewater. However, the great promise of traditional organic membrane is hampered by challenges associated with organic solvent tolerance, lack of oxidation resistance, and serious membrane fouling control. Moreover, the high concentrations of organic matter and inorganic salts in the membrane filtration concentrate also hinder the wider application of the membrane separation technology. The emerging cost-effective graphene oxide (GO)-based membrane with excellent resistance to organic solvents and oxidants, more hydrophilicity, lower membrane fouling, better separation performance has been expected to contribute more in industrial wastewater treatment. Herein, we provide comprehensive insights into the preparation and characteristic of GO membranes, as well as current research status and problems related to its future application in industrial wastewater treatment. Finally, concluding remarks and future perspectives have been deduced and recommended for the GO membrane separation technology application for industrial wastewater treatment, which leads to realizing sustainable wastewater recycling and a nearly "zero discharge" water treatment process.

Bicarbonate-Hydrogen Peroxide System for Treating Dyeing Wastewater: Degradation of Organic Pollutants and Color Removal

The textile industry is a global economic driving force; however, it is also one of the most polluting industries, with highly toxic effluents which are complex to treat due to the recalcitrant nature of some compounds present in these effluents. This research focuses on the removal of Chemical Oxygen Demand (COD), color, Total Organic Carbon (TOC), and Ammoniacal Nitrogen (N-NH₃) on tannery wastewater treatment through an advanced oxidation process (AOPs) using sodium bicarbonate (NaHCO₃), hydrogen peroxide (H₂O₂) and temperature using a central composite non-factorial design with a surface response using Statistica 7.0 software. All experiments used a 500 mL reactor with 300 mL of tannery wastewater from a company in Cúcuta, Colombia. The physicochemical characterization was done to determine the significant absorbance peaks about the color in the wavelengths between 297 and 669 nm. Statistical analysis found that the concentration of NaHCO₃ affects the removal of color and N-NH₃; however, it did not affect COD and TOC. The optimal process conditions for removing the different compounds under study were: NaHCO₃ 1 M, H₂O₂ 2 M, and 60 °C, with efficiencies of 92.35%, 31.93%, 68.85%, and 35.5% N-NH₃, COD, color, and TOC respectively. It can be concluded that AOPs using H₂O₂ and NaHCO₃ are recommended to remove color and N-NH₃.

Efficiency of an alkaline, thermostable, detergent compatible, and organic solvent tolerant lipase with hydrolytic potential in biotreatment of wastewater

Discharging the tannery wastewater into the environment is a serious challenge worldwide due to the release of severe recalcitrant pollutants such as oil compounds and organic materials. The biological treatment through enzymatic hydrolysis is a cheap and eco-friendly method for eliminating fatty substances from wastewater. In this context, lipases can be utilized for bio-treatment of wastewater in multifaceted industrial applications. To overcome the limitations in removing pollutants in the effluent, we aimed to identify a novel robust stable lipase (PersiLipase1) from metagenomic data of tannery wastewater for effective bio-degradation of the oily wastewater pollution. The lipase displayed remarkable thermostability and maintained over 81 % of its activity at 60 °C.After prolonged incubation for 35 days at 60°C, the PersiLipase1 still maintained 53.9 % of its activity. The enzyme also retained over 67 % of its activity in a wide range of pH (4.0 to 9.0). In addition, PersiLipase1 demonstrated considerable tolerance toward metal ions and organic solvents (e.g., retaining >70% activity after the addition of 100 mM of chemicals). Hydrolysis of olive oil and sheep fat by this enzyme showed 100 % efficiency. Furthermore, the PersiLipase1 proved to be efficient for biotreatment of oil and grease from tannery wastewater with the hydrolysis efficiency of 90.76 % ± 0.88. These results demonstrated that the metagenome-derived PersiLipase1 from tannery wastewater has a promising potential for the biodegradation and management of oily wastewater pollution.

Coagulation characteristic and mechanism of Fe(III) salts toward typical Cr(III) complexes in wastewater treatment

Cr(III) complexes are typical pollutants in various industrial wastewater and pose a serious threat to the ecosystem and humans. The coagulation process is commonly used in water treatment plants, yet its removal characteristic and mechanism toward Cr(III) complexes have been rarely reported. In this study, the Fe(III) coagulation process was adopted for the evaluation of Cr(III) complex removal in terms of Cr residual concentration as well as floc size. The results showed that Fe(III) with a dose of 0.8 mM removed more than 80% of total Cr for Cr³⁺ and Cr(III)-acetate, whereas poor removal rate (~ 50%) was obtained for Cr(III)-citrate under the same conditions. Neutral and alkaline conditions facilitated Cr(III)-acetate removal by Fe(III) coagulation, while limited influence was observed for Cr(III)-citrate with various pH. The main removal mechanism of Cr(III)-acetate was precipitation. Cr(III)-citrate elimination largely relied on the adsorption property and sweeping effect of Fe floc. Moreover, Cr(III)-acetate was easier to be separated from a solution since the generated floc sizes were 270 μm. Flocs that formed in the Cr(III)-citrate treatment were only 0.3 μm, resulting in separation difficulties during the coagulation process. The presence of Cr(III)-acetate and Cr(III)-citrate caused a significant decline in membrane flux. This study provided fundamental knowledge of Fe coagulation treatment in Cr(III) complex-containing wastewater.

Mixing tannery effluent had fertilizing effect on growth, nutrient accumulation, and photosynthetic capacity of some cucurbitaceous vegetables: A little help from foe

Tannery effluent contains a number of organic and inorganic elements as pollutants which reduce plant growth. To overcome shortage of water, use of diluted industrial wastewater such as tannery effluent can be a viable strategy for improving crop growth and yield. A pot experiment was conducted to determine the effects of tannery effluent and its various dilutions on physiological and biochemical characteristics of five cucurbitaceous vegetables. Tannery effluent was applied 0, 25, 50, 75 and 100% to 3-week-old plants of five cucurbitaceous vegetables (Cucurbita maxima, Luffa cylindrica, Citrullus vulgaris, Cucumis melo, and Praecitrullus fistulosus) for 4 weeks. Tannery effluent reduced the growth of all five cucrbitaceous vegetables. Diluted tannery effluent (25%) improved the growth of Cucurbita maxima, Citrullus vulgaris, and Cucumis melo. Moderately diluted (50%) did not affect the growth of Citrullus vulgaris and Cucumis melo. Toxic effects of tannery effluent were associated with high accumulation of heavy metals Cr, Cd, Mn, and Fe in leaves and roots. High accumulation of heavy metals in leaves reduced the accumulation of nutrients in leaves (N, P, K) and reduced photosynthetic pigments and photosynthetic rate. Changes in photosynthetic rates of all vegetable species due to tannery effluent were not associated with stomatal limitations (stomatal conductance, transpiration rate, internal CO₂). Toxic effects of tannery effluent on plants also include changes in N-metabolism (amino acid and protein). However, extent of these adverse effects of tannery effluent on vegetables was species specific. It is suggested that Cucurbita maxima can be grown by supplying 25% tannery effluent, whereas Citrullus vulgaris and Cucumis melo can be grown with moderately diluted (50%) tannery effluent.

Gelatin Matrix as Functional Biomaterial for Immobilization of Nanoparticles of Metal-Containing Compounds

The data concerning the synthesis and physicochemical characteristics of specific functional biomaterials-biopolymer-immobilized matrix systems based on gelatin as an array and chemical compounds, which include atoms of various metal elements-are systematized and discussed. The features of this biopolymer which determine the specific properties of the immobilized matrix systems formed by it and their reactivity, are noted. Data on gelatin-immobilized systems in which immobilized substances are elemental metals and coordination compounds formed as a result of redox processes, nucleophilic/electrophilic substitution reactions, and self-assembly (template synthesis), are presented. The possibilities of the practical use of metal-containing gelatin-immobilized systems are promising for the future; in particular, their potential in medicine and pharmacology as a vehicle for "targeted" drug delivery to various internal organs/tissues of the body, and, also, as potential biosensors is noted.

Combined application of microbes immobilized carbon reactor and the reactive struvite system for the management of tannery deliming wastewater

This present study investigated the removal of COD and ammoniacal nitrogen (NH₄⁺-N) from tannery deliming wastewater (TDLWW) through microbes immobilized carbon consisted a bioreactor (MICCR) and reactive struvite crystallization process. Initially, 90% of the organic content of TDLWW was removed using a MICCR reactor at 24 h retention time. Nanoporous carbon (NPC) was used as the carrier matrix for the MICCR reactor. SEM and AFM images of NPC used in the MICCR reactor identify different microorganisms on its surface. The microbial profile of NPC used in the MICCR was analyzed, and the relative abundance is phyla Firmicutes, 25.64%; Proteobacteria, 43.68%; Bacteroidetes, 6.58%; Cyanobacteria, 2.22%; Actinobacteria, 2.34% reason for organic removal. The removal of organics follows the pseudo-second-order rate kinetics with the rate constant of 1.75 × 10^-3 L COD^-1 h^-1. For the reactive struvite crystallization, MgO and Na₂HPO₄.2H₂O were taken as the precipitating agents. The optimum molar ratio for the maximum conversion of NH₄⁺-N into struvite was obtained as 1:1.4:1.4 (NH₄⁺-N:MgO:Na₂HPO₄.2H₂O). The volume of struvite precipitate was 48.5 mL/L of TDLWW, and the dry weight was 8.89 g/L. More than 93% of NH₄⁺-N was converted as the struvite fertilizer. The conversion of NH₄⁺-N into struvite follows the pseudo-first-order rate kinetics with the rate constant of 1.67 × 10^-2 min^-1. Despite the conversion of NH₄⁺-N into struvite, COD removal was observed, which confirms the conversion of organic nitrogen into struvite. The struvite was evaluated using SEM, XRD, TGA, DSC, and FT-IR spectroscopic analysis. Hence, the integrated MICCR and the reactive struvite crystallization process can be applied to manage tannery deliming wastewater.

Adsorptive removal of Cr(III)-EDTA chelate from an aqueous solution by magnetic mesoporous silica microspheres

The 3-aminopropyltrimethoxysilane-modified magnetic mesoporous adsorbent (FNMs/APTES) was synthesized and applied to remove Cr(III)-EDTA chelates from water. The characterization of FNMs/APTES showed that the prepared adsorbent with a magnetic mesoporous structure was successfully grafted by APTES, which has good stability under acid conditions. The maximum capacities of FNMs/APTES for Cr(III)-EDTA adsorption at 15, 25 and 35 °C and pH 4.0 were 12.58, 13.13 and 14.00 mg·g^-1, respectively. The adsorption isotherm of FNMs/APTES for Cr(III)-EDTA conforms to the Freundlich model, and the adsorption kinetic model accords with the pseudo-second-order kinetic model. Adsorption of Cr(III)-EDTA on the adsorbent was not affected in the presence of Na⁺, K⁺ and Ca²⁺ even at 100 mmol·L^-1. Cr(III)-EDTA was anchored on FNMs/APTES through electrostatic interaction between protonated amino groups of adsorbents and Cr(III)-EDTA anions, and Cr(III)-EDTA chelates were adsorbed as a whole on the adsorbent. The Cr(III)-EDTA-saturated adsorbent can be readily regenerated in HCl solution and 83.03% of the initial Cr(III)-EDTA adsorption capacity remains after four adsorption-regeneration experiment cycles. The results highlighted that the FNMs/APTES as a potential adsorbent can be applied for the minimization of Cr(III)-EDTA chelates from water.

Effectiveness of Cleaning and Sanitation of Stable Environment and Riding Equipment Following Contamination With Streptococcus equi Subsp. equi

Streptococcus equi subsp. equi (S. equi) is transmitted via contact with infected horses or fomites such as equipment or surfaces of the stable environment. Effective cleaning and sanitation is essential to minimize risk of fomite-associated infections. This study assessed the effectiveness of cleaning and sanitation of experimentally S. equi contaminated materials and equipment found in stables. Wood, concrete, plastic, leather halters, leather gloves and polyester webbing halters were inoculated with a 24-hour culture S. equi laboratory strain. In addition, selected materials were inoculated with a clinical strain of S. equi. Three days post inoculation all materials were sampled for retention of viable S. equi and a subset of each material was cleaned and sanitized. After an additional 2 days all treated and untreated materials were sampled for continued retention of viable S. equi. Separate subsets of contaminated polyester halter material were washed at 40^°C with or without drying at 70^°C, or washed at 60^°C. After cleaning and sanitation, all samples except polyester halters were culture negative. Even before cleaning and sanitation leather appears to poorly support survival of S. equi. After washing at 40^°C and tumble drying, 14 of 16 halters were culture positive, however culture negative when washed at 60^°C. Routine cleaning and sanitation of fomites contaminated with S. equi was generally effective to eliminate viable bacteria. However, survival between materials and strains differed, with leather poorly permissive to S. equi survival even without cleaning, whereas polyester webbing halters retained viable S. equi even after washing at temperatures of 40^°C.

Zeolite/ZnAl-layer double hydroxides with different Zn/Al ratios and intercalated anions as the substrate of constructed wetlands: synthesis, characterization and purification effect of Hexavalent chromium

The study aimed to synthesize novel zeolite substrates modified with four types of ZnAl-LDHs including Cl-LDHs(1:1), Cl-LDHs(3:1), CO₃-LDHs(1:1), and CO₃-LDHs(3:1); investigate Cr(VI) removal efficiencies in lab-scale constructed wetlands (CWs); and explore the effect of different Zn/Al ratios and intercalated anions on the removal efficiencies of Cr(VI) by modified zeolite. Different ZnAl-LDHs were prepared by co-precipitation method and coated onto the surface of original zeolite. Field emission scanning electron microscope and energy dispersive spectrometer were used to analyze physicochemical properties of zeolite/ZnAl-LDHs. Obtained results confirmed the successful LDHs-coating modification. The results of both X-ray diffraction and Fourier transform infrared suggested that the typical diffraction peak and functional groups of ZnAl-LDHs were detected in modified zeolites, and the peak of CO₃^2- in CO₃-LDHs at 1362 cm^-1 was stronger and sharper than Cl-LDHs. It could be demonstrated by above results that the synthesis crystallinity and coating effect of CO₃-LDHs was better than Cl-LDHs. Furthermore, it could be found that under the condition of same intercalated anion, LDHs with metal molar ratio of 1:1 had better crystallinity than LDHs with metal molar ratio of 3: 1. Subsequent determination of the removal performance of Cr(VI) by purification experiments revealed that zeolite/Cl-LDHs(3:1) showed the best Cr(VI) removal performance, and the removal rate of Cr(VI) was improved by 32.81% compared with the original zeolite, which suggested that could be an efficient substrate of CWs for Cr(VI) removal. The high crystallinity indicated that the structure of LDHs was stable and it was difficult to remove Cr(VI) by ion exchange. The above explained why the Cr(VI) removal efficiency by zeolite/Cl-LDHs is superior to that by zeolite/CO₃-LDHs under the condition of same metal molar ratio. With the increase of metal molar ratio, the charge density of LDHs layers and intercalated anion increased, thus enhancing the electrostatic attraction of LDHs layers to Cr(VI) and the interlayer anion exchange capacity. However, the effect of charge density on Cr(VI) removal efficiency may be greater than crystallinity on removal efficiency, which could be responsible for the fact that zeolite/ZnAl-LDHs(3:1) had better Cr(VI) removal efficiency than zeolite/ZnAl-LDHs(1:1) under the condition of same intercalated anion.

Assessment of anthropogenic metals in shipyard sediment in the Amazon delta estuary in northern Brazil

Shipyard activities have contributed to the release of anthropogenic metals in sediment in the Amazon delta estuary, but no studies of the issue have been carried out in northern Brazil. This study evaluated the sediment that is under the influence of shipyard activities in the Guajará Bay and in the channel of the Maguari River, in Belém, Pará (PA) state, northern Brazil. Sediment samples were collected in the vicinity of the shipyards, while samples of paint and metal fragments were collected from hulls of abandoned vessels. Metals under analysis were Cu, Zn, Pb, Ni, Cr, Ba, V, Li, Fe and Al. Mean Cu concentrations found in the sediment in two shipyards - 28.3 mg kg^-1 and 41.0 mg kg^-1 - were above the threshold effect level (TEL) for the amphipod Hyalella azteca. The highest concentrations of metals found in paint fragments from abandoned vessels were 29,588 mg kg^-1 Ba, 9,350 mg kg^-1 Zn, 1,097 mg kg^-1 Pb and 548 mg kg^-1 Cr. This fact suggests that vessel abandonment is a major source of contamination in shipyard areas. The principal component analysis (PCA) showed that most metals under study are closely related to sediment contamination in the shipyards. Geoaccumulation index and screening concentrations of inorganic contaminants for metals in freshwater ecosystems confirmed that a shipyard was contaminated by copper. Results may support further studies of contamination and application of waste management to shipyards and vessel graveyards around the world.

Quantitative Analysis of the Research Development Status and Trends of Tannery Wastewater Treatment Technology

In order to better grasp the development and trends of tannery wastewater (TWW) treatment research, this paper provides a review of the TWW treatment research dynamics based on the Web of Science (WoS) database and using CiteSpace software. The research dynamics, hot topics, evolutionary history and research trends in this field are revealed. The results showed that research related to TWW treatment has shown a high growth trend in the number of articles in recent years, and India was outstanding in terms of influence in this area. The keyword clustering analysis showed that the main research hotspots in the field of TWW treatment were biological treatment processes (phytoremediation, constructed wetlands, anaerobic treatment and biofilm reactors) and chemical treatment processes (coagulation and flocculation, and advanced oxidation processes). The analysis of new research frontiers showed that the bioremediation and the application of biofuel cells in TWW will become important research directions in the future.

Enhanced remediation of fracturing flowback fluids by the combined application of a bioflocculant/biosurfactant-producing Bacillus sp. SS15 and its metabolites

Fracturing flowback fluids (FFFs), which is generated from the process of oil and gas exploitation, is one of the major environmental concerns. In this study, a bacterial strain, Bacillus sp. SS15, capable of producing both bioflocculant (BF) and biosurfactant (BS), was isolated from oil-contaminated mudflat sediment. The BS produced by SS15 was identified as lipopeptide, which could reduce the surface tension of water from 74.2 mN/m to 36.6 mN/m with a critical micelle concentration of 44.4 mg/L. It also exhibited strong tolerance against a wide range of pH (2-12), temperature (4-60 °C), and salinity (0-100 g/L). Meanwhile, the BF produced by SS15 exhibited high flocculating activity (84.9%) for kaolin suspension, and was confirmed to be thermostable, salt-tolerant, and alkaliphilic. The combined treatment of bioremediation (introducing SS15 and BS) followed by flocculation (introducing BF) greatly promoted the removal of chroma (85.7% reduction), suspended solids (94.4% reduction), chemical oxygen demand (84.9% reduction), n-alkanes (50.0% reduction), and polycyclic aromatic hydrocarbons (66.5% reduction), respectively. The genome analysis showed that strain SS15 possessed abundant genes related to the synthesis of carbohydrate, protein, and lipid, which might play an important role in BF and BS synthesis. The findings in this study demonstrated that Bacillus sp. SS15 has promising prospect in the remediation of FFFs.

Bioaccumulation of dietary CrPic, Cr(III) and Cr(VI) in juvenile coral trout (Plectropomus leopardus)

The form of chromium (Cr) is an important factor that influences its bioavailability and potential toxicity, while the difference of Cr bioaccumulation between organic and inorganic Cr has been rarely investigated. The present study compared the bioaccumulation of organic Cr (e.g., chromium picolinate (CrPic)) and inorganic Cr (e.g., trivalent (Cr(III)) and hexavalent (Cr(VI))) in juvenile coral trout (Plectropomus leopardus). The fish were exposed to a gradient level of different forms of dietary Cr for 66 days. Then the Cr bioaccumulation in fish were comparatively quantified between CrPic, Cr(VI) and Cr(III) groups. The results showed that the Cr bioaccumulation was form- and tissue-specific, dose- and time-dependent. Specifically, the newly bioaccumulated Cr in fish generally increased with the increasing dietary Cr level and exposure time, while the CrPic groups accumulated the highest Cr in most cases, followed by Cr(VI) and Cr(III) groups. The highest Cr content was observed in gut for CrPic groups, while it was highest in heart for Cr(VI) and Cr(III) groups, followed by kidney, skin, fin, liver, gill, bone, eyes and muscle in order. Overall, the results here firstly demonstrated that the dietary organic Cr(III) had significantly higher bioaccumulation than inorganic Cr (Cr(III) and Cr(VI)). Our findings suggested the complexity and variability of form-specific Cr bioavailability and toxicity should be cautiously evaluated in aquatic environments, which has been largely overlooked previously.

Performance assessment of the indigenous ceramic UF membrane in bioreactor process for highly polluted tannery wastewater treatment

The present study evaluates the performance of an indigenously developed ceramic ultrafiltration (UF) membrane in a lab-scale membrane bioreactor (MBR) process to treat real tannery effluent with varying organic loading (1500-6000 mg/L). UF membrane was prepared by the coating of bentonite clay on tubular clay-alumina macroporous support. The membrane surface was characterized by scanning electron microscopy, Fourier transform infrared spectroscopy, X-ray diffraction, X-ray photoelectron spectroscopy, BET adsorption-desorption, contact angle measurement, and atomic force microscopy. In the side-stream MBR process, sewage sludge from a local sewage treatment plant was used as an activated sludge source with a constant sludge retention time of 30 days. Membrane filtration was performed in cross-flow mode using a single-channel membrane module. Artificial neural network (ANN) modeling tool was used to analyze the influence of various independent input variables, namely, the hydraulic retention time (4-10 h), mixed liquor suspended solid (MLSS) concentration (2-8 g/L), and influent COD concentration (1500-6000 mg/L) on COD removal (%) with feed-forward backpropagation method. Membrane study was done at a transmembrane pressure of 4.3 bar and feed flow rate of 7.5 L/min to observe the flux declination and fouling of the UF membrane with time. Average COD and BOD concentrations obtained in the treated effluent were 147.56 and 31 mg/L, respectively, and chromium concentration was < 0.1 mg/L; thus, treated effluent quality was found to be suitable for industrial recycling purposes apart from the safe environmental discharge. An in-depth study was undertaken to understand the removal mechanism in the MBR process, nature and extent of membrane fouling, changes in the morphology of the UF membrane, surface wettability, and surface topology by detailed surface characterization of the membrane pre- and post-filtration.

Current technologies and future perspectives for the treatment of complex petroleum refinery wastewater: A review

Petroleum refinery wastewater (PRW) is a complex mixture of hydrocarbons, sulphides, ammonia, oils, suspended and dissolved solids, and heavy metals. As these pollutants are toxic and recalcitrant, it is essential to address the above issue with efficient, economical, and eco-friendly technologies. In this review, initially, an overview of the characteristics of wastewater discharged from different petroleum refinery units is discussed. Further, various pre-treatment and post-treatment strategies for complex PRW are introduced. A segregated approach has been proposed to treat the crude desalting, sour, spent caustic, and oily wastewater of petroleum refineries. The combined systems (e.g., ozonation + moving bed biofilm reactor and photocatalysis + packed bed biofilm reactor) for the treatment of low biodegradability index wastewater (BOD₅/COD < 0.2) were discussed to construct a perspective map and implement the proposed system efficiently. The economic, toxicity, and biodegradability aspects are also introduced, along with research gaps and future scope.

Modifying SnS2 With Carbon Quantum Dots to Improve Photocatalytic Performance for Cr(VI) Reduction

The photoreduction for hazardous Cr(VI) in industrial wastewater has been considered a "green" approach with low-cost and easy-to-go operation. SnS₂ is a promising narrow bandgap photocatalyst, but its low charge carrier separation efficiency should be solved first. In this work, N-doped carbon quantum dots (CQDs) were prepared and loaded onto SnS₂ nanoparticles via an in situ method. The resulting composite samples (NC@SnS₂) were characterized, and their photocatalytic performance was discussed. SnS₂ nanoparticles were obtained as hexagonal ones with a bandgap of 2.19 eV. The optimal doping level for NC@SnS₂ was citric acid: urea:SnS₂ = 1.2 mmol:1.8 mmol:3.0 mmol. It showed an average diameter of 40 nm and improved photocatalytic performance, compared to pure SnS₂, following a pseudo-first-order reaction with a kinetic rate constant of 0.1144 min^-1. Over 97% of Cr(VI) was photo-reduced after 30 min. It was confirmed that modification of SnS₂ with CQDs can not only improve the light-harvesting ability but also stimulate the charge separation, which therefore can enhance the photoreactivity of SnS₂ toward Cr(VI) reduction. The excellent stability of NC@SnS₂ indicates that it is promising to be practically used in industrial wastewater purification.

Zero Liquid Discharge System for the Tannery Industry—An Overview of Sustainable Approaches

The tannery industry is characterized by the consumption of a large quantity of water, around 30–40 m3 for processing 1000 kg of hide or skin. This amount becomes wastewater, containing about 300 kg of different chemicals, mainly refractory organic compounds, with high chemical oxygen demand (COD), total dissolved salts (TDS), chromium, and evolution of toxic gases, such as ammonia and sulfides, etc. The remaining tanning chemicals are released as effluent having high resistance against biological degradation, becoming a serious environmental issue. Usually, end-of-pipe treatment is not sufficient to meet the concerns of environmental issues. In terms of cleaner production options, the redesigning of the existing effluent treatment procedures with alternate or additional treatment techniques, which “supports resource recovery with no added chemicals”, is expected to give a sustainable solution for the management of toxic effluent. The Zero Liquid Discharge (ZLD) system serves to ensure zero water emission, as well as treatment facilities by recycling, recovery, and reuse of the treated wastewater using advanced cleanup technology. The international scenario shows the implementation of ZLD thanks to pressure from regulatory agencies. The ZLD system consists of a pre-treatment system with conventional physicochemical treatment, tertiary treatment, softening of the treated effluent, reverse osmosis (RO) treatment for desalination, and thermal evaporation of the saline reject from RO to separate the salts. By adopting this system, water consumption is reduced. Moreover, ZLD also becomes effective in disaster mitigation in areas where the tannery industry is a strong economic actor. With this review, we aim to give an outlook of the current framework.

Recovery, regeneration and sustainable management of spent adsorbents from wastewater treatment streams: A review

Adsorption is the most widely adopted, effective, and reliable treatment process for the removal of inorganic and organic contaminants from wastewater. One of the major issues with the adsorption-treatment process for the removal of contaminants from wastewater streams is the recovery and sustainable management of spent adsorbents. This review focuses on the effectiveness of emerging adsorbents and how the spent adsorbents could be recovered, regenerated, and further managed through reuse or safe disposal. The critical analysis of both conventional and emerging adsorbents on organic and inorganic contaminants in wastewater systems are evaluated. The various recovery and regeneration techniques of spent adsorbents including magnetic separation, filtration, thermal desorption and decomposition, chemical desorption, supercritical fluid desorption, advanced oxidation process and microbial assisted adsorbent regeneration are discussed in detail. The current challenges for the recovery and regeneration of adsorbents and the methodologies used for solving those problems are covered. The spent adsorbents are managed through regeneration for reuse (such as soil amendment, capacitor, catalyst/catalyst support) or safe disposal involving incineration and landfilling. Sustainable management of spent adsorbents, including processes involved in the recovery and regeneration of adsorbents for reuse, is examined in the context of resource recovery and circular economy. Finally, the review ends with the current drawbacks in the recovery and management of the spent adsorbents and the future directions for the economic and environmental feasibility of the system for industrial-scale application.

Self-driven directional dehydration enabled eco-friendly manufacture of chrome-free leather

Manufacture of eco-friendly chrome-free leather is of great significance for realizing sustainable development of leather industry. Conventional tanning theory believes that it is impossible to convert raw hide to leather without the utilization of cross-linking agent (e.g., chrome salts) among collagen fibers in raw hide. Here, we developed a brand-new leather manufacture strategy that relied on the composite dehydration media enabled self-driven directional dehydration mechanism to accomplish chrome-free leather manufacture for the first time, rather than followed the classic cross-linking mechanism that has been obeyed for more than one century in leather industry. We demonstrated that the essence of leather making is to regulate the water content in raw hide rather than to form cross-linkage among collagen fibers. The composite dehydration media comprised of anhydrous ethanol and molecular sieves (3A activated zeolite powder) successfully guaranteed continuous self-driven directional dehydration of raw hide by establishing stable water concentration gradient between raw hide and ethanol, which significantly increased the dispersity of collagen fibers in raw hide (with the water content reduced from 56.07% to 5.20%), thus obtaining chrome-free leather that is more ecological than chrome-tanned leather due to the elimination of any tanning agent. The as-prepared chrome-free leather exhibited outstanding tear force (174.86 N), tensile strength (24.56 N mm−2), elongation at break (53.28%) and dry-thermal stability, superior to chrome-tanned leather. Notably, the used composite dehydration media was recyclable for chrome-free leather manufacture, therefore facilitating an environmentally benign leather manufacture process. Our investigations are expected to open up a new conceptual leather making strategy that is applicable for realizing substantial manufacture of eco-friendly leather.

Graphical abstract

Bio-intervention phyto-based material for raw goatskin preservation: a cleaner-sustainable approach

The regular practice of using sodium chloride to preserve raw animal skin triggers increasing salinity and total dissolved solids (TDS) in the surface and groundwater during rehydration soaking operations. The process disrupts the lives of animals, plants, and human beings. This paper is focused on the phyto-based short-term preservation of goatskin to reduce salinity in tannery soaking operations. The indigenous Persicaria hydropiper leaf was investigated to assess the preservation of animal skin to diminish salinity and TDS of tannery soaking wastewater. Methanol-extracted leaf was characterized by GC-MS and FTIR for chemical composition analysis and affiliated functional groups. Fresh goatskins were preserved at the preliminary, laboratory, and pilot-scale scenarios to establish the best possible mixture and monitor the moisture and nitrogen content, shrinkage temperature, microorganism analysis, and pollution load at each level. The processed leathers derived from the preserved skins with an optimal mixture of 10% leaf paste with 8% salt and conventional 50% salt were tested for their physical strength. Finally, the modification in fiber structure due to the varieties of preserving chemicals was evaluated through a scanning electron microscope (SEM) and detected insignificant variation of leather fibers. The findings reported in this study can be applied to the industrial level and remove certain amounts of salinity and TDS from tannery soaking wastewater.

Treatability of hazardous substances in industrial wastewater: case studies for textile manufacturing and leather production sectors

Hazardous substances used and produced by different industrial activities pose a potential risk to the environment and to human health. Different physicochemical and/or biological processes are used in industrial wastewater treatment; these methods, however, may not be effective in removing these substances. This study was carried out to comparatively evaluate the removal of hazardous substances through conventional wastewater treatment processes that are used by major industries in Turkey. A four-season monitoring study was carried out in textile manufacturing and leather production sectors, representing industrial activities in Turkey. Samples were analyzed for 45 priority substances defined by the European Union and 250 specific pollutants listed in the Turkish Regulation on Surface Water Quality. For both wastewaters, where biological treatment was performed after pretreatment, their characteristics showed that organics were almost completely removed. except for dichloromethane (44-51% removals) and dioxin and dioxin-like compounds (64-69% removals). Additionally, different removal ratios (16-97%) were obtained for metals; the poorer removal was observed for B, Ba, Ag, Sb, and Si. The remaining metals (Cu, Pb, Sb, V, Si for textile; Cr, Cu, Sb, Si for leather effluents) in the treated wastewaters were still higher than environmental quality standards (EQS) of receiving water bodies. The study revealed that existing treatment processes were not adequate for efficient hazardous substance removal and there is an urgent need to improve them. Finally, advanced treatment technologies were suggested for specific pollutants together with their unit treatment costs.

Tannery wastewater treatment: conventional and promising processes, an updated 20-year review

Mismanagement of various wastes especially waste water produced by tanning processes has caused serious environmental problems and ultimately impaired human health. Constant efforts have been making to alleviate the pollution of tannery wastewater (TWW), yet terminal treatment still takes dominance. In this review, research on TWW treatment from 2000 to 2021 was summarized, and main methods such as coagulation and flocculation, adsorption, biological treatment, membrane filtration, advanced oxidation process were briefly discussed. More detailed introduction was given to the method of electrochemical treatment since it has excellent performance such as environmental friendliness and high efficiency, hence attracting more and more research attention in recent years. In view of the harsh physi-chemical conditions of TWW, integrated or combined treatment methods are accordingly recommended with better performance and multi-function, however comprehensive studies on optimization of methods combination and cost-effectiveness are needed. The certain issues that the residue Cr in treatment sludge and high salinity in effluent still remain were put forward in this work and potential solutions were provided. Moreover, this review proposed the perspective that realizing multi-function, recycling, and intensification should be the developing direction for future TWW treatment. This review is expected to provide a general guide for researchers who aspire to ameliorate TWW pollution problems and understand various methods utilized in this field.

Graphical abstract

Construction of Unsaturated Collagen Microsphere System Based on Hydrogen/Coordination Bond and Application

In this paper, unsaturated collagen microspheres (CMA-Cr/ST) were constructed from vinyl collagen (CMA, which is from leather solid waste) and chromium/synthetic tannins (Cr/ST) through hydrogen and coordination bonds and grafted on polyamide nonwoven fiber by thiol-ene click chemistry to improve the moisture absorption and permeability of nonwoven. The results showed that when the quality ratio of CMA to Cr/ST was 1:1, the magnetic stirring time was 20 min with 250 rpm at room temperature, the surface and particle size distribution of the obtained microspheres were smooth and relatively uniform, and the average particle size was 2-3 μm. When the concentrations of the microspheres and the initiators were 6 and 0.006 wt %, the irradiation time was 4 h and the grafting rate of CMA-Cr/ST on the surface of polyamide fibers would reach 31.3%. The moisture absorption and permeability of the obtained microsphere-modified polyamide nonwoven fiber (CMA-Cr/ST-S-PA) were increased. It was found that the collagen microspheres were firmly modified on the polyamide fibers by moisture and heat resistance, wash resistance, and solvent resistance studies.

Remediation of noxious wastewater using nanohybrid adsorbent for preventing water pollution

Removal of toxic elements from wastewater effluent has got a lot of attention because of their severe negative effects on human and environmental health. In the past few years, rapid urbanization and industrial activities in developing countries have exacerbated the destruction of the environment. Most of the wastewater effluents are discharged untreated or inadequately treated, which has become a major concern due to its impact on sustainability and the environment. This is imperative to implement, innovative and resourceful wastewater treatment technologies requiring low investment. Among the various treatment technologies, cutting-edge processes in nano-material sciences have recently piqued the interest of scientists. Nanohybrid absorbents have the potential in improving wastewater treatment and increase water supply by utilizing unconventional water resources. Carbon nanotubes, titanium oxide, manganese oxide, activated carbon (AC), magnesium oxide, graphene, ferric oxides, and zinc oxide are examples of nano-adsorbents that are used to eliminate pollutants. This also demonstrated the effective removal of contaminants along with the harmful effects of chemicals, colorants, and metals found in wastewater. The present manuscript examines potential advances in nanotechnology in wastewater treatment for the prevention of water and soil pollution. This systematic review aims to highlight the importance of nanohybrid absorbents treatment technology for wastewater treatment and to explain how nanohybrid absorbents have the potential to revolutionize industrial pollution. There are also other published review articles on this topic but the present review covers an in-depth information on nano-adsorbents and their targeted contaminants.

Unhairing of bovine hide using wastewater from Merox unit of oil refinery: techno-environmental aspect

The effluent generated by Merox unit of oil refinery was used instead of freshwater for bovine hide unhairing because of its proper composition and alkalinity. The effect of temperature, treatment period, sodium sulfide (Na₂S), and calcium carbonate (CaCO₃) dosage was investigated on unhairing efficiency using lutrom (unhairing slurry) prepared from the Merox effluent (effluent-based lutrom). Under similar operating conditions and chemicals' dosage, the effluent-based lutrom resulted in a higher efficiency (98.6%) than water-based lutrom (67.3%) indicating faster unhairing kinetics for the former lutrom. Moreover, an acceptable swelling (48%) and suitable mechanical properties were also observed. The experimental strategy can save 50 to 67% toxic chemicals and 100% of water consumption in unhairing, which is equivalent to US$ 34 per ton of hide, leading to zero discharge from Merox unit. Recycling of effluent-based lutrom after 3 consecutive runs was associated with a significant reduction in COD (55.6 kg/t hide) and BOD₅ (11.6 kg/t hide) load. The effluent-based and conventional lutroms, before and after unhairing, were treated with ozone under moderate conditions. The FTIR results indicated a high-quality and low costly pelt benefits from the integration of wastewater treatment units of both industries in an environment-friendly manner.

Heterogeneous Photodegradation for the Abatement of Recalcitrant COD in Synthetic Tanning Wastewater

Tannery wastewater is considered one of the most contaminated and problematic wastes since it consists of considerable amounts of organic and inorganic compounds. These contaminants result in high chemical oxygen demand (COD), biochemical oxygen demand (BOD), and total suspended solids (TSS). In this work, the heterogeneous photodegradation of recalcitrant COD in wastewater from the tanning industry was investigated, in particular the recalcitrant COD due to the presence of vegetable tannins extracted from mimosa and chestnut and from synthetic tannins based on 4,4′ dihydroxy phenyl sulfone. TiO2 Aeroxide P-25 was employed to study the photodegradation of model molecules in batch conditions under different parameters, namely initial concentration of COD, temperature, and catalyst dose. The maximum COD abatement reached was 60%. Additionally, preliminary kinetic investigation was conducted to derive the main kinetic parameters that can be useful for process scale-up. It was found to be independent of the temperature value but linearly dependent on both catalyst loading and the initial COD value.

Electro-oxidation of tannery wastewater to achieve zero discharge - a step towards sustainability

Pilot-scale electro-oxidation equipment with a functional capacity of 0.2 m³/hr, with titanium electrodes coated with TiO₂/RuO₂/IrO₂ as both anodes and cathodes, was designed. It was installed on the premises of a commercial tannery. The waste streams from all the unit processes were combined. The composite wastewater, after conventional pre-treatment was subjected to electro-oxidation. The treated wastewater was reused four times with intermittent electro-oxidation treatment, after each reuse. EO could bring about a significant reduction in pollution load. Reduction in BOD, COD, TKN and TSS was 92%, 87.5%, 96.2% and 94.6% respectively. Generation of ^oOCl radicals, during electro-oxidation, were ascertained with DMPO-spin trapping techniques using Electron Spin Resonance (ESR) spectroscopy. The characteristics of the treated wastewater indicated that the wastewater was fit for reuse. No significant change in the quality of the water after each reuse was observed. The physical properties of the leathers obtained following the reuse processes were akin to those of the control leathers, which was indicative that the reuse did not cause adverse quality deviations. This technique could provide the plausibility for minizine the discharge of wastewater to near-zero level.