Inhibition of element sulfur and calcium oxide on the formation of PCDD/Fs during co-combustion experiment of municipal solid waste

Insight into the formation of polychlorinated dibenzo-p-dioxins and dibenzofurans in hazardous waste incineration and incinerators: Formation process and reduction strategy

Incineration technology has been widely adopted to safely dispose of hazardous waste (HW). While the incineration process causes the formation of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs). Due to its extreme toxicity, many scholars have been committed to determining the PCDD/F formation process and reducing emissions in incinerators. Previous studies ignored the impact of incineration and fluctuation of feeding materials on PCDD/F formation in hazardous waste incinerators (HWIs). In this study, differences in PCDD/F formation between HWIs and municipal solid waste incinerators (MSWIs) were pointed out. The incineration section in HWIs should be carefully considered. Laboratory experiments, conventional analysis and thermogravimetry experiments were conducted. An obvious disparity of PCDD/F formation between 12 kinds of HWs was found. Distillation residue was found with remarkably higher PCDD/F concentrations (11.57 ng/g). Except for the Cl content, aromatic rings and C-O bond organics were also found with high correlation coefficients with PCDD/F concentrations (>0.92). And PCDD/Fs were formed through a chlorination process and structure formation process. All of these are helpful to further understand the PCDD/F formation process during HW incineration, optimize the operation conditions in HWIs and reduce the emission pressure of PCDD/Fs in the future.

A new insight into the CaO-induced inhibition pathways on PCDD/F formation: Metal passivation, dechlorination and hydroxide substitution

Ca-based inhibitors (especially CaO) for PCDD/F (polychlorinated dibenzo-p-dioxin and dibenzofuran) formation are considered as economic inhibitors with low toxicity and strong adsorption of acidic gases (e.g., HCl, Cl₂, and SO_x), whereas the insight understanding of its inhibition mechanisms is scarcely explored. Herein, CaO was used to inhibit the de novo reaction for PCDD/F formation (250-450 °C). The evolution of key elements (C, Cl, Cu, and Ca) combined with theoretical calculations was systematically investigated. The concentrations and distribution of PCDD/Fs demonstrated the significant inhibition effect of CaO on I-TEQ (international toxic equivalency) concentrations of PCDD/Fs (inhibition efficiencies: > 90 %) and hepta~octa chlorinated congeners (inhibition efficiencies: 51.5-99.8 %). And the conditions (5-10 % CaO, 350 °C) were supposed to be the preferred conditions applied in real MSWIs (municipal solid waste incinerators). CaO significantly suppressed the chlorination of carbon matrix (superficial organic Cl (CCl) reduced from 16.5 % to 6.5-11.3 %) and the formation of unsaturated hydrocarbons or aromatic carbon (superficial CC decreased from 6.7 % to 1.3-2.1 %). Also, CaO promoted the dechlorination of Cu-based catalysts and Cl solidification (e.g., conversion of CuCl₂ to CuO, and formation of CaCl₂). The dechlorination phenomenon was validated by the dechlorination of highly chlorinated PCDD/F-congeners (via DD/DF chlorination pathways). Density functional theory calculations revealed that CaO facilitated the substitution of Cl by -OH on the benzene ring to inhibit the polycondensation of the chlorobenzene and chlorophenol (Gibbs free energy reduced from +74.83 to -36.62 and - 148.88 kJ/mol), which also indicates the dechlorination effect of CaO on de novo synthesis.

Suppression on PCDD/Fs formation by a novel inhibition system consisting of phosphorous-based compounds coupled with a chlorine-deactivation material

The SN-containing inhibitors are effective for suppressing the formation of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) in the post-combustion zone of municipal solid waste incineration systems, but the industrial application of the SN-containing inhibitors is restricted by the high cost and the generation of corrosive by-products (e.g., SOx). To develop cost-effective and environmentally friendly inhibitors, a new inhibition system consisting of P-based compounds (i.e., NH₄H₂PO₄ (ADP) and KH₂PO₄ (PDP)) and a chlorine-deactivation material (CaO) was proposed in this study. Also, the performance of this inhibition system in terms of suppressing PCDD/Fs formation was evaluated in an experimental system which simulated PCDD/Fs generation in the post-combustion zone. Generally, the formation of PCDD/Fs was effectively suppressed by over 95 % by the mixed inhibitors (ADP/CaO and PDP/CaO) and the individual inhibitor of ADP. Based on the observation on PCDD/F-fingerprints and the chemical speciation of Cl and Cu, the mechanisms of inhibitors were identified as: (i) passivating metal catalyst by converting the speciation of Cu from chlorides and Cu²⁺ with high reactivities to phosphates, oxides, and Cu⁺ with low reactivities, and (ii) deactivating Cl by CaO to prevent the formation of organic Cl which was critical for PCDD/Fs formation. In addition, both mechanisms were supported by (i) the better performance of inhibitors on suppressing the PCDD/F-congeners formed via de novo pathway than congeners synthesized from chlorophenols and (ii) lower degrees of chlorination of PCDD/Fs for reaction systems with CaO involved than other systems.

Formation pathways, gas-solid partitioning, and reaction kinetics of PCDD/Fs associated with baghouse filters operated at high temperatures: A case study

The application of the 3T method during combustion (i.e., a Temperature > 850 °C, a residence Time > 2 s, and sufficient Turbulence) can lead to elevated operating temperature in the baghouse filter for the municipal solid waste incineration (MSWI) systems without sufficient heat exchange capacity, which is potentially detrimental to the emission control of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs). Herein, a field study focusing on the distribution and variation of PCDD/Fs in gaseous and solid phases in a baghouse filter with high operating temperature (225-230 °C) was carried out. The concentration of PCDD/Fs in gases at the outlet of the baghouse filter was around 1 order of magnitude higher than that in inlet gases (i.e., noticeable memory effect of PCDD/Fs), because of the significant PCDD/Fs formation in filter fly ash (primarily contributed by the precursor pathway) followed by PCDD/Fs desorption. In addition, the mechanisms and factors resulting in the memory effect of PCDD/Fs were identified based on a laboratory study that carefully investigated the formation and desorption of PCDD/Fs at potential operating temperatures of baghouse filters (i.e., 180, 200, and 225 °C). The temperature was identified as the key factor inducing the memory effect of PCDD/Fs, because: i) PCDD/Fs memory effect was not observed for baghouse filters with low operating temperatures of ~150 °C in previous studies; ii) both the formation and desorption of PCDD/Fs were noticeably favored by rising temperature from 180 to 225 °C; iii) increasing temperature appeared to facilitate the transformation from inorganic Cl to organic Cl and the conversion from aliphatic carbon to aromatic carbon or unsaturated hydrocarbons, both of which were favorable to PCDD/Fs formation; and iv) the release rate of PCDD/Fs from fly ash was exponentially dependent on temperature based on the modeling results of reaction kinetics.

Inhibition of PCDD/Fs in a full-scale hazardous waste incinerator by the quench tower coupled with inhibitors injection

The control of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) from the flue gas in hazardous waste incinerators (HWIs) is an intractable problem. To figure out the formation mechanism of PCDD/Fs and reduce the emission, a field study was carried out in a full-scale HWI. Ca(OH)₂ & (NH₄)H₂PO₄ or CH₄N₂S & (NH₄)H₂PO₄ were injected into the quench tower, and the detailed inhibition effect on PCDD/Fs formation by the inhibitors coupled with quench tower was studied. Gas and ash samples were collected to analyze PCDD/Fs. XPS, EDS characterization and Principal component analysis were adopted to further analyze the de novo and precursors synthesis. The PCDD/Fs emissions reduced from 0.135 ng I-TEQ/Nm³ to 0.062 or 0.025 ng I-TEQ/Nm³ after the injection of Ca(OH)₂ & (NH₄)H₂PO₄ or CH₄N₂S & (NH₄)H₂PO₄, respectively. The quench tower was found mainly hindering de novo synthesis by reducing reaction time. CP-route was the dominant formation pathway of PCDD/Fs in quench tower ash. Ca(OH)₂ & (NH₄)H₂PO₄ effectively inhibit precursors synthesis and reduce proportions of organic chlorine from 4.11% to 2.86%. CH₄N₂S & (NH₄)H₂PO₄ show good control effects on both de novo and precursors synthesis by reducing chlorine content and inhibiting metal-catalysts. Sulfur-containing inhibitors can cooperate well with the quench tower to inhibit PCDD/Fs formation and will be effective to reduce dioxins formation in high chlorine flue gas. The results pave the way for further industrial application of inhibition to reduce PCDD/Fs emissions in the HWIs flue gas.

Analysis and discussion on formation and control of dioxins generated from municipal solid waste incineration process

Dioxins are a kind of persistent organic pollutants (POPs) with extremely toxic. Municipal solid waste incineration (MSWI) process has become one of the most dominant discharge sources of dioxins. A comprehensive discussion about dioxin formation mechanisms was reviewed in this paper, and the mechanisms of high-temperature gas-phase reaction and "de novo" synthesis were systematically illustrated in the form of diagrams. What's more, the effects of various influencing factors on the formation of PCDD/Fs were briefly analyzed in the form of a table. We believed that temperature, catalyst, chlorine source, carbon source, oxygen concentration and moisture were necessary factors for PCDD/Fs formation. Control technologies of dioxins in MSWI process were summarized subsequently from three stages: pre-combustion, in-combustion and post-combustion, and a device for synergistic removal of dioxins based on multi-field force coupling and technical routes for controlling dioxin emissions were proposed, so as to provide mechanisms and methods for effectively reducing the emission concentration of dioxins. An introduction was also conducted of dioxin control technologies in municipal solid waste incineration fly ash (MSWI-FA) in this paper, and their mechanisms, advantages, disadvantages and technical maturity were illustrated in the form of diagrams, which can provide theory and reference for in-depth research of follow-up scholars and industrial application of dioxin control technologies. Finally, current research hotspots, challenges and future research directions were proposed.Implications: In this paper, the main research contents and achievements are as follows: With the emphasis placed on the formation mechanism of dioxins and effects of various influencing factors on the formation of PCDD/Fs. The control technology of dioxins in MSWI process is summarized subsequently from three stages: pre-combustion, in-combustion and post-combustion.A device for synergistic removal of dioxins based on multi-field force coupling and technical routes for controlling dioxin emissions are proposed.A systematic review is conducted of the research progress on control technologies of dioxins in MSWI fly ash in the most recent years.The mechanisms, advantages, disadvantages and technical maturity of PCDD/Fs degradation technologies in MSWI fly ash are illustrated in the form of diagrams.Current research hotspots, challenges and future research directions are proposed.

Catalytic oxidation of chlorobenzene and PCDD/Fs over V2O5-WO3/TiO2: insights into the component effect and reaction mechanism

In this work, titania supported catalysts (V-W/Ti) with different vanadium-tungsten contents were prepared and evaluated in the catalytic oxidation of chlorobenzene, which was used as the model compound of dioxins. The results showed that V₂O₅ is the main active component for chlorobenzene oxidation, and doping of WO₃ affects the valence distributions of vanadium, contributing a bimetallic synergistic effect. The catalysts were investigated by XRD, SEM-EDS mapping, Raman, and XPS, and the changes in V element valence state and chlorine content on fresh and used catalysts were observed by XPS. Moreover, in situ FTIR studies and chlorine balance were also conducted, the addition of WO₃ is helpful to the breakage of C-Cl, and a reaction mechanism for the catalytic oxidation of chlorobenzene was proposed. 3 V-5 W/Ti catalyst with better catalytic activity was selected for catalytic oxidation of PCDD/Fs using a lab scale PCDD/Fs generating and decomposing system. The degradation efficiency was 66.5% at 200 °C and 62.2% at 300 °C, which indicated that the low reaction temperature of 200 °C was conducive to the catalytic degradation of PCDDs, while the high temperature of 300 °C was facilitated the degradation of PCDFs.

Development of phosphorus-based inhibitors for PCDD/Fs suppression

Inhibition mechanisms of sulfur-, nitrogen- and phosphorus- based inhibitors on the de novo synthesis of polychlorinated dibenzo-p-dioxins, and dibenzofurans (PCDD/F) were studied by exploring speciation evolution of carbon, chorine and copper in fly ash under laboratory-scale experiments. Significant inhibition of PCDD/Fs by thiourea (TUA) and ammonium dihydrogen phosphate (ADP) was observed as 97.2% and 98.2%, respectively, except for potassium dihydrogen phosphate (PDP). ADP and PDP exhibited better inhibition on PCDFs than on PCDDs, whereas TUA exhibited the opposite effect. After adding inhibitors, the proportion of C-O/C=O/O-C=O bonds at the surface of fly ash increased, and stronger oxidation of carbon occurred, together with the conversion from Cu²⁺ to Cu⁺ and the inhibition of organic chlorine formation. Kinetic model results indicated that TUA might either suppress the carbon gasification or promote the decomposition of PCDD/Fs, resulting in a remarkable inhibition of PCDD/Fs formation. Simulated chemical reaction equilibrium further comfirmed that catalytic metal could be deactivated into CuS and Cu₂S by sulfur, and into Cu₂P₂O₇ by phosphorus. Moreover, NH₃, decomposed from TUA and ADP, was able to convert Cl₂ into HCl, albeit with a weaker chlorination ability. This study of inhibition mechanisms is useful for the exploration and utilization of efficient inhibitors in full-scale incinerators.

Understanding the emission pattern and source contribution of hazardous air pollutants from open burning of municipal solid waste in China

The open burning of municipal solid waste (MSW) is common in China. Therein, low-temperature anoxic combustion results in the emission of hazardous air pollutants. This study employed a dilution sampling system to conduct open burning testing on MSW samples from different functional urban areas. Additionally, modified combustion efficiency was used to distinguish smoldering and flaming combustion in two of the most common open burning practices in China: pile-up burning and barrel burning. The sampled pollutants included gaseous pollutants (e.g., CO₂, CO, SO₂, and NO_x) and fine particles (PM_2.5). This study also analyzed the carbonization compounds, 9 water-soluble ions, and 8 toxic heavy metals in PM_2.5. Emission factors of air pollutants from open burning of different MSW compositions and burning modes were determined. The composition of PM_2.5 from MSW open burning comprised average 43.9%, 22.5%, and 0.4% of organic carbon (OC), water-soluble ions, and toxic heavy metals (THMs), respectively. OC was found to be the primary component of PM_2.5. Based on localized emission factor database, the emissions and source contribution of open burning of MSW in China were quantified. The open burning of MSW can contribute averaged 8.7%, 16.7%, 3.8%, 1.3% of PM_2.5, OC, THMs, and gaseous air pollutants of reported emissions of anthropogenic sources, respectively. This work can complement current anthropogenic emission inventory and assist policy-making.

The bibliometric analysis and review of dioxin in waste incineration and steel sintering

Facing the common treatment problems of dioxin whose major sources come from waste incineration and steel sintering, we handled a massive literature dataset from the Web of Science database and analyzed the research hotspot and development trend in this field in the past 40 years by bibliometric method. The result indicates that the field of dioxins generated from waste incineration and steel sintering has entered a stage of rapid development since 1990. China occupies a leading position in terms of comprehensive strength with the largest publications output as well as a greater influence in recent years. The most productive institutions and journals are Zhejiang University and Chemosphere, respectively. In addition, the most commonly used keywords in statistical analysis are "fly ash," "emission control," "risk assessment," "congener profile," "formation mechanisms," "sources," "catalysis," and "inhibition," which reflects the current main research direction in this field. The similarities and differences of dioxins generated in waste incineration and steel sintering are reviewed in this paper, which will provide guidance for the future research.

An experimental and kinetic study of thermal decomposition of phenanthrene

Polycyclic aromatic hydrocarbons (PAHs) have enormous potential hazards. It is necessary for China to propose more internationally stricter standards for PAHs, in order to improve the country's pollutant prevention and control policy system, and ultimately, provide institutional guarantees for implementing PAH emissions prevention and control. In this study, phenanthrene, a typical PAHs generated during municipal solid waste (MSW) to energy system, was applied as a model compound to study the thermal degradation mechanism during the combustion process. Combustion kinetics for the three major gaseous products, including hydrogen, methane, and carbon dioxide, were determined. Experimental results indicated that hydrogen was promoted compared to methane and carbon dioxide during the combustion of phenanthrene, especially in high oxygen concentrations. The apparent activation energy (E_a) of 8.299-11.51, 13.10-23.07, and 9.368-15.29 kJ/mol, pre-exponential factor (A) of 0.219-1.579, 5.034-10.12, and 6.553-15.51 s^-1, and the reaction order (n) of 1.160-1.234, 1.059-1.305, and 1.636-1.774 were obtained for hydrogen, methane, and carbon dioxide, respectively. Research on combustion behavior of phenanthrene and reaction kinetics provides the theoretical basis for the high-temperature removal of PAHs as byproducts during the combustion of MSW in oxygen-rich atmosphere.