Preparing coal slurry from coking wastewater to achieve resource utilization: Slurrying mechanism of coking wastewater-coal slurry

MXene-based composite aerogels with bifunctional ferrous ions for the efficient degradation of phenol from wastewater

Herein, MXene-based composite aerogel (MXene-Fe2+ aerogel) are constructed by a one-step freeze-drying method, using Ti3C2Tx MXene layers as substrate material and ferrous ion (Fe2+) as crosslinking agent. With the aid of the Fe2+ induced Fenton reaction, the synthesized aerogels are used as the particle electrodes to remove phenol from wastewater with three-dimensional electrode technology. Combined with the dual roles of Fe2+ and the highly conductive MXene, the obtained particle electrode possesses extremely effective phenol degradation. The effects of experiment parameters such as Fe2+ to MXene ratio, particle electrode dosage, applied voltage, and initial pH of solution on the removal of phenol are discussed. At pH = 2.5, phenol with 50 mg/L of initial concentration can be completely removed within 50 min at 10 V with the particle electrode dosage of 0.56 g/L. Finally, the mechanism of degradation is explored. This work provides an effective way for phenol degradation by MXene-based aerogel, which has great potential for the degradation of other organic pollutants in wastewater.

Thermogravimetric, kinetic study and gas emissions analysis of the thermal decomposition of waste-derived fuels

A wide range of wastes can potentially be used to generate thermal and electrical energy. The co-combustion of several types of waste as part of water-containing waste-derived fuels is a promising method for their recovery. In this research, we use thermogravimetric analysis and differential scanning calorimetry to study the thermal behavior and kinetics of coal slime, biomass, waste oils, and blends on their basis. We also analyze the concentrations of gaseous emissions. The results show that biomass, oils, and coal slime significantly affect each other in the course of their co-combustion when added to slurry fuels. The preparation of coal-water slurry based on slime and water reduced the ignition and burnout temperature by up to 16%. Adding biomass and waste oils additionally stimulated the slurry ignition and burnout, which occurred at lower temperatures. Relative to dry coal slime, threshold ignition temperatures and burnout temperatures decreased by 6%-9% and 17%-25%, respectively. Also, the use of biomass and waste oils as part of slurries inhibited NOх and SO2 emission by 2.75 times. According to the kinetic analysis, added biomass and waste turbine oil provide a 28%-51% reduction in the activation energy as compared to a coal-water slurry without additives.

Electrocatalysis coupled heterogeneous electro-Fenton like treatment of coal gasification wastewater using tourmaline as catalyst: process parameters and response surface

Coal gasification technology is essential for realizing clean and efficient conversion of coal, as well as for reducing carbon emissions. However, coal gasification technology is accompanied by a large amount of coal gasification wastewater that is biodegradable. In this work, tourmaline was applied as a catalyst in electro-Fenton like process for treating coal gasification wastewater. The optimal applied parameters of coal gasification wastewater were investigated as follows: current density of 90 mA cm-2, tourmaline dosage of 8 g L-1, electrode gap of 1 cm, and temperature at 25 °C; the COD removal ratio reached 91.24% after 240-min treatment. In addition, the current density and tourmaline dosage were further optimized by response surface method. The result was about current density with 82.4 mA cm-2 and catalyst with 7.57 g L-1; the predicted COD removal efficiency was 86.91%. Under the optimal parameters the actual COD removal efficiency was 88.25% a little high than the predicted value. To explore the reusability of tourmaline as Fenton reaction catalyst, five cycles of experiments were carried out. The result demonstrated that tourmaline could be used as catalyst for treating coal gasification wastewater by electro-Fenton like process.

Advanced treatment of coking wastewater: Recent advances and prospects

Advanced treatment of refractory industrial wastewater is still a challenge. Coking wastewater is one of coal chemical wastewater, which contains various refractory organic pollutants. To meet the more and more rigorous discharge standard and increase the reuse ratio of coking wastewater, advanced treatment process must be set for treating the biologically treated coking wastewater. To date, several advanced oxidation processes (AOPs), including Fenton, ozone, persulfate-based oxidation, and iron-carbon micro-electrolysis, have been applied for the advanced treatment of coking wastewater. However, the performance of different advanced treatment processes changed greatly, depending on the components of coking wastewater and the unique characteristics of advanced treatment processes. In this review article, the state-of-the-art advanced treatment process of coking wastewater was systematically summarized and analyzed. Firstly, the major organic pollutants in the secondary effluents of coking wastewater was briefly introduced, to better understand the characteristics of the biologically treated coking wastewater. Then, the performance of various advanced treatment processes, including physiochemical methods, biological methods, advanced oxidation methods and combined methods were discussed for the advanced treatment of coking wastewater in detail. Finally, the conclusions and remarks were provided. This review will be helpful for the proper selection of advanced treatment processes and promote the development of advanced treatment processes for coking wastewater.

Anthropogenic emissions from coal-water slurry combustion: Influence of component composition and registration methods

The flue gas composition is often measured using a combination of techniques that differ in terms of both physical operation principle and type of output. Gas analyzers, FTIR spectrometers, and mass spectrometers are the most popular tools used for this purpose. In this research, we study the composition of the flue gas from the combustion of fuel slurries and dry composite fuels based on industrial and agricultural waste. It has been established that the use of slurry fuels makes the anthropogenic emissions 2-4 times lower than from the combustion of coal slime. For example, the CO₂ emissions from the combustion of dry coal slime were 2.5-3.7 times higher than from the combustion of slurry fuels. In addition, the combustion of slurry fuels made it possible to cut down the nitrogen oxide emissions by 1.3-1.5 times and sulfur oxide emissions by 1.3-2.7 times. A comparison of the results obtained using different measurement techniques has shown that differences between the CO and CO₂ content in the combustion products measured by a gas analyzer and an FTIR spectrometer did not exceed 20%. The use of FTIR spectroscopy provided new knowledge on the concentrations of hydrocarbons from the combustion of fuels based on promising industrial wastes.

Emissions from the combustion of high-potential slurry fuels

Slurry fuels based on wood and coal processing and petroleum refinery waste are an environmentally friendly and economically feasible alternative to the conventional solid fuel-coal. As part of this experimental research, we compared a set of fuels (coal and coal-water slurries with and without petrochemicals) by normalizing and calculating the specific concentrations of pollutants from their combustion. The pollutant concentrations were normalized with respect to the mass of burnt fuel, the thermal energy released by combustion, specific mass emissions per unit time, specific maximum mass emissions, and specific mass emissions per 1 kg of fuel equivalent or 1 MJ of thermal energy. The key objective of this research was to develop a method for comparing composite fuels in terms of their relative environmental friendliness. As part of the research, coal combustion was notable for the peak emissions of gaseous pollutants irrespective of the fuel mass and combustion chamber temperature. When slurries were burnt, CO₂, SO₂, and NO_x concentrations were 12-90% lower as compared to coal. The research findings established that the most promising fuel of all the slurries under study is the one based on coal slime and sawdust due to its high environmental indicators.

Adsorption of ammonia nitrogen and phenol onto the lignite surface: An experimental and molecular dynamics simulation study

Ammonia nitrogen and phenol are typical inorganic and organic pollutants in the coal chemical wastewater, respectively. In this study, the adsorption characteristics of ammonia nitrogen and phenol on lignite were investigated through experimental and molecular dynamics simulations. The results show that the adsorption of ammonia nitrogen was carried out via ion exchange, which was significantly faster than the adsorption of phenol driven by the π-π interaction. In the binary adsorption, the surface electronegativity of lignite decreased with the adsorption of ammonia nitrogen thereby promoting the adsorption of phenol. However, the extent of ammonia nitrogen adsorption was slightly reduced in the presence of phenol. Molecular dynamics simulation results indicated that the adsorption of phenol molecules on the lignite surface was closer than that of ammonium ion. The addition of ammonium ions could enhance the adsorption of phenol molecules on the lignite surface. The simulation results were well consistent with the experimental findings. This study indicates lignite has a promising potential in coal chemical wastewater adsorption pretreatment.

Anthropogenic emissions from the combustion of composite coal-based fuels

Composite fuels made of waste from coal, petroleum and wood processing industries have a high environmental and economic potential. In this research, we experimentally studied the concentrations of the most hazardous gaseous anthropogenic emissions (CO₂, SO₂, NO) from waste-based fuel combustion. Using two techniques operating in complementary temperature ranges, we obtained data on SO₂ and NO emissions in the temperature range from 300 °C to 1000°C, including all the stages of thermochemical conversion of fuels. A quasi-stationary technique was used, based on a setup of thermogravimetric analysis with mass spectrometry, to obtain information in a low-temperature range (300-600°C). This technique allows the conversion at a low controlled rate of heating a sample together with the furnace. To obtain data in a high-temperature range (700-1000°C), a non-stationary technique was used, where the sample was introduced into a pre-heated furnace. The conditions were established in which it was possible to reduce the concentration of flue gases from the combustion of the compositions under study (replacement of the coal part with water, injection of water vapor, addition of biomass, selection of the temperature range). The impact of water vapors was determined when they were injected into the chemical reaction zone together with air and when they were formed naturally by evaporation from the fuel sample. Unlike biomass that reduces the emissions of sulfur oxides from composite fuels due to the mechanical dilution of the mixture, water vapor present in the heterogeneous reaction zone decreases the gaseous anthropogenic emissions through chemical reactions and conversion of a part of fuel sulfur and nitrogen to an inactive form (neutral to the environment).

An effective recycle way of waste coke ash and coking wastewater for preparing coke ash coking wastewater slurry

The carbon riched coke ash (CA) and organic components riched coking wastewater (CW) recovered from coking plants wastes were utilized for the preparation of coke ash coking wastewater slurry (CACWS), aiming for the fuel and waste reduction and recovery. The effects induced by the properties of CA and compositions of CW on the performances of CACWS, such as slurryability, rheology, stability and dispersant adsorption were investigated and discussed. Characterizations like zeta potentials and contact angles on the surface of CA were also conducted to draw a comprehensive formation mechanism of CACWS. Results showed that the CA was suitable for preparing slurry due to the lack of micropore structures and hydrophobicity in the surface. The maximum content of CA in the as-prepared CACWS could reach 66% and CACWS exhibited non-Newtonian pseudoplastic fluid behaviour. By reducing the particle size distribution, the slurryability of CA could be effectively improved. Although the components in CW enhance the wettability of CA surface, compared with cations in CW, the organic components had more influence on CACWS, which also obviously increased the viscosity of CACWS. The maximum CA content in CACWS (ω = 66 wt%) reduced by 9% comparing to CA water slurry (ω = 75 wt%) which improved the storage stability about 10%. In addition, results show that the dispersant Triton X-405 reduced viscosity and improved stability while in comparison with the anionic polycarboxylate dispersant. Overall, this study may provide an innovative and effective utilization of CA and CW from the coke plants wastes.

Effects of plant additives on the concentration of sulfur and nitrogen oxides in the combustion products of coal-water slurries containing petrochemicals

The active use of solid fossil fuels (coal) in the production of heat and electricity has led to significant pollution, climate change, environmental degradation, and an increase in morbidity and mortality. Many countries (in particular, European ones, China, Japan, the USA, Canada, etc.) have launched programs for using plant and agricultural raw materials to produce heat and electricity by burning them instead of or together with traditional fuels. It is a promising solution to produce slurry fuels, based on a mixture of coal processing, oil refining and agricultural waste. This paper presents the results of experimental research into the formation and assessment of the most hazardous emissions (sulfur and nitrogen oxides) from the combustion of promising coal slurry fuels with straw, sunflower and algae additives, i.e. the most common agricultural waste. A comparative analysis has been carried out to identify the differences in the concentrations of sulfur and nitrogen oxides from the combustion of typical coal, coal processing waste, as well as fuel slurries with and without plant additives. It has been shown that the concentration of sulfur and nitrogen oxides can be reduced by 62-87% and 12-57%, respectively, when using small masses of plant additives (no more than 10 wt%) and maintaining high combustion heat of the slurry fuel. However, the use of algae and straw in the slurry composition can increase the HCl emissions, which requires extra measures to fight corrosion. A generalizing criterion of slurry fuel vs. coal efficiency has been formulated to illustrate significant benefits of adding plant solid waste to coal-water slurries containing petrochemicals. Straw and sunflower waste (10 wt%) were found to be the best additives to reduce the air pollutant emissions.

Biomonitoring detoxification efficiency of an algal-bacterial microcosm system for treatment of coking wastewater: Harmonization between Chlorella vulgaris microalgae and wastewater microbiome

Nowadays, due to worldwide water shortage, water utilities are forced to re-evaluate treated wastewater. Consequently, wastewater treatment plants need to conduct biomonitoring. Coking wastewater (CWW) has toxic, mutative and carcinogenic components with threatening effect on the environment. CWW was selected as a model for complex highly toxic industrial wastewater that should be treated. CWW from Egypt was treated in a nine-liter photobioreactor using an algal-bacterial system. The photobioreactor was operated for 154 days changing different parameters (toxic load and light duration) for optimization. Optimized conditions achieved significant reduction (45%) in the operation cost. The algal-bacterial system was monitored using chemical assays (chemical oxygen demand and phenol analysis), bioassays (phytotoxicity, Artemia-toxicity, cytotoxicity, algal-bacterial ratio and settleability) and Illumina-MiSeq sequencing of 16S rRNA gene. The algal-bacterial system detoxified (in terms of phytotoxicity, cytotoxicity and Artemia-toxicity) CWW introduced as influent through all phases. A significant difference was recorded in the microbial diversity between influent and effluent samples. Four phyla dominated influent samples; Proteobacteria (77%), Firmicutes (11%), Bacteroidetes (5%) and Deferribacteres (3%) compared to only two in effluent samples; Proteobacteria (66%) and Bacteroidetes (26%). The significant relative-abundance of versatile aromatic degraders (Comamonadaceae and Pseudomonadaceae families) in influent samples conformed to the nature of CWW. Microbial community shifted and promoted the activity of catabolically versatile and xenobiotics degrading families (Chitinophagaceae and Xanthomonadaceae). Co-culture of microalgae had a positive effect on the biodegrading bacteria that was reflected by enhanced treatment efficiency, significant increase in relative abundance of bacterial genera with cyanide-decomposing potential and negative effect on waterborne pathogens.

Improving Coal Flotation by Gaseous Collector Pretreatment Method and its Potential Application in Preparing Coal Water Slurry

Low-rank coal is difficult to upgrade using conventional flotation methods due to its high hydrophilic properties. Thus, it is necessary to explore new methods for upgrading and utilizing low-rank coal. In this investigation, a gaseous dodecane pretreatment method was used to enhance the flotation performance of low-rank coal. Pore distribution analysis, FTIR (Fourier Transform Infrared Spectroscopy), and contact angle measurements were used to study the surface properties of the coal sample. Size distribution and float-sink test results indicated that the coal sample contained a lot of clean coal with low ash content, which could be used as a high quality raw material for making coal water slurry. FTIR, pore distribution analysis, and contact angle results showed that the coal was very hydrophilic due to the high concentration of -OH group and the large number of pores and cracks on the coal surface. The hydrophobicity of the coal sample was significantly improved by the gaseous dodecane pretreatment method. Clean coal with 67.2% combustible matter recovery and 10.5% ash content was obtained by gaseous dodecane pretreatment flotation method. Coal water slurry with 60% concentration was prepared using the flotation clean coal.

Prospects of thermal power plants switching from traditional fuels to coal-water slurries containing petrochemicals

The amount of thermal and electric energy produced by coal combustion increases nonlinearly, because the production capacities and consumption of the corresponding energy are on the rise. The prospects of excluding coal from the picture are slim, because it has been traditionally considered one of the most attractive fuels in terms of cost and heat of combustion. What we need is major changes in the energy industry towards environmentally effective use of coals and their processing wastes. In this research, we show the possibility of coal-fired thermal power plants and steam shops switching to coal-water slurries containing petrochemicals (CWSP). Extra calculations are made for fuel oil and natural gas. The scientific novelty of the research consists in the comprehensive consideration of all the possible technological modifications in the fuel feeding, storage, and preparation system. We focus on potential benefits of thermal power plants and steam shops switching from coal, gas, and fuel oil to coal-water slurries containing petrochemicals, while taking into account all the main and most important environmental, economic, and energy performance indicators. Using CWSP instead of coal is much more environmentally friendly. By varying the content of water and additives in CWSP, we can lower the proportion of sulfur and nitrogen and slow down their oxidation. It is also possible to reduce temperature in the combustion zone and improve oxide retention in the ash without its release in the form of anthropogenic emissions. Throughout the world, tens of thousands of fuel oil and coal-fired TPPs with the annual gross electric output of 1.8 TW can switch to CWSP. The integrated performance indicators of CWSP fuels are only inferior to those of natural gas but these slurries are prepared from numerous industrial wastes.