Forward osmosis remediation of high salinity Permian Basin produced water from unconventional oil and gas development

Technical Feasibility of Extraction of Freshwater from Produced Water with Combined Forward Osmosis and Nanofiltration

This study assesses the technical feasibility of a forward-osmosis-based system for concentrating produced water and extracting freshwater. Forward osmosis was combined with nanofiltration, the latter system used to restore the initial osmotic pressure of the diluted draw solutions while concurrently obtaining the final freshwater product. Three draw solutions, namely, MgCl2, NaCl, and C3H5NaO2, were initially tested against a synthetic water mimicking a pretreated produced water effluent having an osmotic pressure equal to 16.3 bar. MgCl2 was thus selected for high-recovery experiments. Different combinations of draw solution osmotic pressure (30, 40, 60, 80, and 120) and draw-to-feed initial volume ratios (1, 1.6, and 2.2) were tested at the laboratory scale, achieving recovery rates between roughly 35% and 70% and water fluxes between 4 and 8 L m-2h-1. One-dimensional, system-wide simulations deploying the analytical FO water flux equation were utilized to validate the experiments, investigate co-current and counter-current configurations, and understand the system potential. The diluted draw solutions were then transferred to nanofiltration to regenerate their original osmotic pressure. There, the highest observed rejection was 96.6% with an average flux of 21 L m-2h-1, when running the system to achieve 100% relative recovery.

From waste to resource: Membrane technology for effective treatment and recovery of valuable elements from oilfield produced water

Oilfield produced water, a toxic and saline byproduct of the oil and gas industry, has become a global concern due to its adverse environmental and human health impacts. With large volumes of oilfiled produced water generated annually and predictions of even higher volumes in the near future, effective treatment and resource recovery are imperative. This review paper explores the potential of membrane technology, particularly integrated membrane systems, in treating and recovering valuable elements from oilfield produced water. The increasing attention to this topic is evident, but research on resource recovery still needs to be expanded. Membrane technology offers a promising solution due to its efficiency and minimal need for chemical additives or thermal inputs. However, challenges such as fouling, resistance to oil and organics, and economic viability must be addressed. By discussing oilfield produced water characteristics, treatment methods, practical applications, challenges, and prospects, this review underscores the transformative role of membrane technology in turning oilfield produced water into a valuable resource. Additionally, it emphasizes the importance of research in developing anti-fouling membranes, sustainable waste management techniques, and efficient cleaning protocols while considering economic implications and market dynamics for resource recovery.

A review of the development in shale oil and gas wastewater desalination

The development of the shale oil and gas extraction industry has heightened concerns about shale oil and gas wastewater (SOGW). This review comprehensively summarizes, analyzes, and evaluates multiple issues in SOGW desalination. The detailed analysis of SOGW water quality and various disposal strategies with different water quality standards reveals the water quality characteristics and disposal status of SOGW, clarifying the necessity of desalination for the rational management of SOGW. Subsequently, potential and implemented technologies for SOGW desalination are reviewed, mainly including membrane-based, thermal-based, and adsorption-based desalination technologies, as well as bioelectrochemical desalination systems, and the research progress of these technologies in desalinating SOGW are highlighted. In addition, various pretreatment methods for SOGW desalination are comprehensively reviewed, and the synergistic effects on SOGW desalination that can be achieved by combining different desalination technologies are summarized. Renewable energy sources and waste heat are also discussed, which can be used to replace traditional fossil energy to drive SOGW desalination and reduce the negative impact of shale oil and gas exploitation on the environment. Moreover, real project cases for SOGW desalination are presented, and the full-scale or pilot-scale on-site treatment devices for SOGW desalination are summarized. In order to compare different desalination processes clearly, operational parameters and performance data of varying desalination processes, including feed salinity, water flux, salt removal rate, water recovery, energy consumption, and cost, are collected and analyzed, and the applicability of different desalination technologies in desalinating SOGW is qualitatively evaluated. Finally, the recovery of valuable inorganic resources in SOGW is discussed, which is a meaningful research direction for SOGW desalination. At present, the development of SOGW desalination has not reached a satisfactory level, and investing enough energy in SOGW desalination in the future is still necessary to achieve the optimal management of SOGW.

Produced Water Treatment and Valorization: A Techno-Economical Review

In recent years, environmental concerns have urged companies in the energy sector to modify their industrial activities to facilitate greater environmental stewardship. For example, the practice of unconventional oil and gas extraction has drawn the ire of regulators and various environmental groups due to its reliance on millions of barrels of fresh water—which is generally drawn from natural sources and public water supplies—for hydraulic fracturing well stimulation. Additionally, this process generates two substantial waste streams, which are collectively characterized as flowback and produced water. Whereas flowback water is comprised of various chemical additives that are used during hydraulic fracturing; produced water is a complex mixture of microbiota, inorganic and organic constituents derived from the petroliferous strata. This review will discuss the obstacles of managing and treating flowback and produced waters, concentrating on the hardest constituents to remove by current technologies and their effect on the environment if left untreated. Additionally, this work will address the opportunities associated with repurposing produced water for various applications as an alternative to subsurface injection, which has a number of environmental concerns. This review also uses lithium to evaluate the feasibility of extracting valuable metals from produced water using commercially available technologies.

Characterization of produced water and surrounding surface water in the Permian Basin, the United States

A thorough understanding of produced water (PW) quality is critical to advance the knowledge and tools for effective PW management, treatment, risk assessment, and feasibility for beneficial reuse outside the oil and gas industry. This study provides the first step to better understand PW quality to develop beneficial reuse programs that are protective of human health and the environment. In total, 46 PW samples from unconventional operations in the Permian Basin and ten surface water samples from the Pecos River in New Mexico were collected for quantitative target analyses of more than 300 constituents. Water quality analyses of Pecos River samples could provide context and baseline information for the potential discharge and reuse of treated PW in this area. Temporal PW and river water quality changes were monitored for eight months in 2020. PW samples had total dissolved solids (TDS) concentrations ranging from 100,800-201,500 mg/L. Various mineral salts, metals, oil and grease, volatile and semi-volatile organic compounds, radionuclides, ammonia, hydraulic fracturing additives, and per- and polyfluoroalkyl substances were detected at different concentrations. Chemical characterization of organic compounds found in Pecos River water showed no evidence of PW origin. Isometric log-ratio Na-Cl-Br analysis showed the salinity in the Pecos River samples appeared to be linked to an increase in natural shallow brine inputs. This study outlines baseline analytical information to advance PW research by describing PW and surrounding surface water quality in the Permian Basin that will assist in determining management strategies, treatment methods, potential beneficial reuse applications, and potential environmental impacts specific to intended beneficial use of treated PW.

Toxicological characterization of produced water from the Permian Basin

Produced water (PW) is a hypersaline waste stream generated from the shale oil and gas industry, consisting of numerous anthropogenic and geogenic compounds. Despite prior geochemical characterization, the comprehensive toxicity assessment is lacking for evaluating treatment technologies and the beneficial use of PW. In this study, a suite of in vitro toxicity assays using various aquatic organisms (luminescent bacterium Vibrio fischeri, fish gill cell line RTgill-W1, and microalgae Scenedesmus obliquus) were developed to investigate the toxicological characterizations of PW from the Permian Basin. The exposure to PW, PW inorganic fraction (PW-IF), and PW salt control (PW-SC) at 30-50% dilutions caused significant toxicological effects in all model species, revealing the high salinity was the foremost toxicological driver in PW. In addition, the toxicity level of PW was usually higher than that of PW-IF, suggesting that organic contaminants might also play a critical role in PW toxicity. When comparing the observed toxicity with associated chemical characterizations in different PW samples, strong correlations were found between them since higher concentrations of contaminants could generally result in higher toxicity towards exposed organisms. Furthermore, the toxicity results from the pretreated PW indicated that those in vitro toxicity assays had different sensitives to the chemical components present in PW. As expected, the combination of multiple pretreatments could lead to a more significant decrease in toxicity compared to the single pretreatment since the mixture of contaminants in PW might exhibit synergistic toxicity. Overall, the current work is expected to enhance our understanding of the potential toxicological impacts of PW to aquatic ecosystems and the relationships between the chemical profiles and observed toxicity in PW, which might be conducive to the establishment of monitoring, remediation, treatment, and reuse protocols for PW.

Synthesis and Characterization of Poly(pyrrole-1-carboxylic acid) for Preconcentration and Determination of Rare Earth Elements and Heavy Metals in Water Matrices

Pyrrole was N-functionalized with solid carbon dioxide followed by chemical polymerization to create a new air-stable, granular, and water-insoluble sorbent, poly(pyrrole-1-carboxylic acid) (PPy-CO₂). PPy-CO₂ exhibited enhanced affinity for the sorption of metal ions compared to unfunctionalized PPy due to the incorporation of carboxylate functional groups directly onto the polymer backbone. As a freestanding sorbent material, immobilization to an additional solid support is not needed. Sorption, and therefore preconcentration, occurs simultaneously to achieve efficient removal and recovery of metal ions by a pH-dependent sorption-desorption mechanism. PPy-CO₂ was evaluated on the analytical scale for the solid-phase extraction of a range of metal ions and found to efficiently preconcentrate rare earth elements (REEs), Th, and heavy metals (Cr, Fe, Cd, and Pb), which allowed quantitation by inductively coupled plasma mass spectrometry (ICP-MS). The impact of sorption parameters, such as solution pH, amount of sorbent, and sorption time, and the effect of desorption flow rate for recovery were investigated and optimized using ultrasound-assisted dispersive solid-phase extraction (UAD-SPE) with ICP-MS analysis. Maximum efficiency for sorption and recovery of most metal ions was achieved at a solution pH of 6.0, 10 mg of sorbent, a sorption time of 5 min, and desorption conditions of 1 mL of 2 M nitric acid applied at a flow rate of 0.25 mL min^-1. Detection limits for REEs and Th ranged from 0.2-3.4 ng L^-1 for REEs and Th and 0.9-5.7 ng L^-1 for heavy metals. Linear ranges from 0.1-1000 μg L^-1 for REEs and 0.1-500 μg L^-1 for heavy metals and Th were also observed. PPy-CO₂ successfully preconcentrated and facilitated the determination of the targeted metal ions in water matrices of varying complexity, including tap water, well water, river water, and produced water samples. These results indicate the potential application of PPy-CO₂ for larger-scale recovery and removal of valuable or hazardous metal ions.

Environmental Remediation of Desalination Plant Outfall Brine Discharge from Heavy Metals and Salinity Using Halloysite Nanoclay

Halloysite (HS) nanoclay was used for the environmental treatment of desalination brine water discharge via the adsorptive removal of selected heavy metals ions; zinc, iron, nickel, and copper, as well as salinity. Different techniques were used for the characterization of the HS nanoclay and it was found that HS nanoclay exists as transparent hollow nanotubes with high surface area. The study showed that most of the heavy metal ions could be removed successfully using the HS nanoclay in a few minutes, at normal conditions. The adsorptive removal of zinc, iron, nickel, and copper, as well as salinity on HS nanoclay was explored kinetically. It was concluded that the pseudo-second-order kinetic model was able to describe the remediation process. In addition, it was found that most of the heavy metals and salinity were removed from the desalination plant outfall brine discharge and the final concentrations were lower than those in the control and standard samples.

Petrochemical wastewater and produced water: Treatment technology and resource recovery

Petrochemical wastewater and produced water from oil and gas operations typically contain an array of organic and inorganic contaminants. The complexity of the wastewater, stringent environmental regulations, and the need for sustainable solutions have driven many research efforts in studying and developing advanced technology or combined treatment processes. On the other hand, the wastewater itself can be resources for water, energy, and other valuable product if appropriate technology is developed to recover them in a cost-effective fashion. The research advances in wastewater treatment and resource recovery technology are reviewed and summarized. For petrochemical wastewater, progresses were made in advanced oxidation, biological processes, and recovery of energy and water from wastewater. For produced water, many efforts were focused on membrane processes, combined systems, and biological treatment. PRACTITIONER POINTS: Significant progress continued to be made on petrochemical wastewater and produced water treatment. Recent technological advances in various treatment processes were summarized. Technologies focusing on resource recovery (e.g., water or energy) were presented.

Modeling and simulation of fertilizer drawn forward osmosis process using Aspen Plus-MATLAB model

Although experimental studies on the impact of feed (FS) and draw solutions (DS) on the forward osmosis (FO) applications are reported in literature, systematic mathematical modeling considering the dynamic change in solution properties is lacking. In this study, asymmetric FO membrane simulation model was established using Aspen Plus-MATLAB subroutines algorithm to account for the effect of concentration polarization (CP), types of FS and DS and in their properties on FO performance. The developed model was validated by comparing the simulation with experimental results. The model successfully predict the performance of FO process under wide varieties of operational conditions, FS and DS flow rates and concentrations. The model showed that the variation of MCFDS concentration had a marked effect on water flux (WF) in contrast to flow rate. The WFs obtained from seawater (SW) increased from 5.28 L/m².h to 42.08 L/m².h as MCFDS changes from 150 g/L to 300 g/L which corresponding to 11.66% to 45.33% of water recovery. As for synthetic aquaculture wastewater (SAWW), 9.70 L/m².h to 37.32 L/m².h of WFs were exhibited with the increase of MCFDS concentration from 50 g/L to 200 g/L, respectively. The effect of concentrated external CP (CECP) was found to be significant in case of SW and negligible with SAWW. Whereas, increasing MCFDS concentration increases the severity effect of dilutive internal CP (DICP). The degree of DICP depends on the solute resistivity (K_D) of porous layer, which were elevated (4.22-5.88 s/m) as MCFDS concentration increases (150-300 g/L). The study demonstrated the effectiveness and suitability of the developed Aspen Plus-MATLAB model simulating the FO process.

Research on Forward Osmosis Membrane Technology Still Needs Improvement in Water Recovery and Wastewater Treatment

Forward osmosis (FO) has become an evolving membrane separation technology to recover water due to its strong retention capacity, sustainable membrane fouling, etc. Although a good deal of research has been extensively investigated in the past decades, major challenges still remain as follows: (1) the novel FO membrane material properties, which significantly influence the fouling of the FO membranes, the intolerance reverse solute flux (RSF), the high concentration polarization (CP), and the low permeate flux; (2) novel draw solution preparation and utilization; (3) salinity build-up in the FO system; (4) the successful implementation of the FO process. This work critically reviews the last five years’ literature in development of the novel FO membrane material, structure in modification, and preparation, including comparison and analysis on the traditional and novel draw solutes coupled with their effects on FO performance; application in wastewater treatment, especially hybrid system and integrated FO system; fouling mechanism; and cleaning strategy as discussed in the literature. The current barriers of the research results in each hotspot and the areas that can be improved are also analyzed in detail. The research hotspots in the research and development of the novel membrane materials in various countries and regions have been compared in recent years, and the work of variation in pop research hotspots in the past 10 years has been analyzed and the ideas that fill the blank gaps also have been proposed.

Desalination brine disposal methods and treatment technologies - A review

Brine, also known as concentrate, is the by-product of the desalination process that has an adverse impact on the environment due to its high salinity. Hence, viable and cost-effective brine management systems are needed to reduce environmental pollution. Currently, various disposal methods have been practiced, including surface water discharge, sewer discharge, deep-well injection, evaporation ponds and land application. However, these brine disposal methods are unsustainable and restricted by high capital costs and non-universal application. Nowadays, brine treatment is considered one of the most promising alternatives to brine disposal, since treatment results in the reduction of environmental pollution, minimization of waste volume and production of freshwater with high recovery. This review article evaluates current practices in brine management, including disposal methods and treatment technologies. Based upon the side-by-side comparison of technologies, a brine treatment technology framework is introduced to outline the Zero Liquid Discharge (ZLD) approach through high freshwater recovery and wastewater volume minimization. Furthermore, an overview of brine characteristics and its sources, as well as its negative impact on the environment is discussed. Finally, the paper highlights future research areas for brine treatment technologies aiming to enhance the effectiveness and viability of desalination.

Comparison of the degree of fouling at various flux rates and modes of operation using forward osmosis for remediation of produced water from unconventional oil and gas development

Driven by increased energy demands and technological advancements, the energy landscape of the United States has been changed by the expansion of unconventional oil and gas extraction. Unconventional development requires well stimulation, which uses millions of gallons of water per well and generates billions of gallons of wastewater annually. The waste matrix, referred to as produced water, has proven to be challenging to treat due to the complex physical, chemical, and biological composition, which can change over the lifetime of a production well. Here, forward osmosis was used as a remediation technique to extract fresh water from produced water procured from the Permian Basin region of west Texas. These data examine the durability of thin-film hollow-fiber membranes by determining how quickly the membranes irreversibly fouled at various flux rates during two modes of operation: a) active layer in contact with the draw solution (AL-DS); and b) active layer in contact with the feed solution (AL-FS). Membranes used in AL-DS mode fouled faster than their counterparts used in AL-FS mode. Additionally, membranes used with higher flux rates fouled more quickly than those used under low flux conditions. Ultimately, it was determined that produced water will require pretreatment prior to being concentrated using forward osmosis.

Pretreatment Techniques for Produced Water with Subsequent Forward Osmosis Remediation

Unconventional oil and gas extraction is on the rise across the United States and comprises an integral component in meeting the nation’s energy needs. The primary by-product of this industrious process is produced water, which is a challenging matrix to remediate because of its complex physical and chemical composition. Forward osmosis is a viable option to treat high-salinity produced water; however, fouling has been an issue. This study aimed to treat produced water before using forward osmosis as a remediation option. Trials consisted of a series of five experiments in order to evaluate the performance of the membrane. Samples were treated by centrifugation, activated carbon, filtration, ferric chloride, as well as coagulants and a polymer. It can be concluded that forward osmosis can be used to extract water from high-salinity oil field brines and produced water, and that pretreating the produced water decreased the tendency for fouling. The pretreatment with the overall best performance was activated carbon, which also yielded the lowest total organic carbon concentrations of 1.9 mg/L. During remediation trials using produced water pretreated with activated carbon as the feed solution, there was a 14% decrease in flux over the course of the 7 h trials. The membrane performance was restored after washing.