Green preparation of polyvinylidene fluoride loose nanofiltration hollow fiber membranes with multilayer structure for treating textile wastewater

Applications of hollow nanostructures in water treatment considering organic, inorganic, and bacterial pollutants

One of the major issues of modern society is water contamination with different organic, inorganic, and contaminants bacteria. Finding cost-effective and efficient materials and methods for water treatment and environment remediation is among the scientists' most important considerations. Hollow-structured nanomaterials, including hollow fiber membranes, hollow spheres, hollow nanoboxes, etc., have shown an exciting capability for wastewater refinement approaches, including membrane technology, adsorption, and photocatalytic procedure due to their extremely high specific surface area, high porosity, unique morphology, and low density. Diverse hollow nanostructures could potentially eliminate organic contaminants, including dyes, antibiotics, oil/water emulsions, pesticides, and other phenolic compounds, inorganic pollutants, such as heavy metal ions, salts, phosphate, bromate, and other ions, and bacteria contaminations. Here, a comprehensive overview of hollow nanostructures' fabrication and modification, water contaminant classification, and recent studies in the water treatment field using hollow-structured nanomaterials with a comparative attitude have been provided, indicating the privilege abd detriments of this class of nanomaterials. Eventually, the future outlook of employing hollow nanomaterials in water refinery systems and the upcoming challenges arising in scaling up are also propounded.

Energy-efficient trehalose-based polyester nanofiltration membranes for zero-discharge textile wastewater treatment

Recovery of water, salts, and hazardous dye from complex saline textile wastewater faces obstacles in separating dissolved ionic substances and recovering organic components during desalination. This study realized the simultaneous fractionation, desalination, and dye removal/recovery treatment of textile wastewater by using trehalose (Tre) as an aqueous monomer to prepare polyester loose nanofiltration (LNF) membrane with fine control microstructure via interfacial polymerization. Outperforming the NF270 commercial membrane, the Tre-1.05/TMC optimized membrane achieves zero-discharge textile wastewater treatment, cutting energy consumption by 295% and reducing water consumption by 42.8%. This efficiency surge results from remarkable water permeability (130.83 L m-2 h-1 bar-1) and impressive dye desalination (NaCl/ Direct Red 23 separation factor of 275) of the Tre-1.05/TMC membrane. For a deeper comprehension of filtration performance, the sieving mechanism of polyester LNF membranes was systematically elucidated. This strategic approach offers significant prospects for energy conservation, carbon emission mitigation, and enhanced feasibility of membrane-based wastewater treatment systems.

Green and Sustainable Membranes: A review

Membranes are ubiquitous tools for modern water treatment technology that critically eliminate hazardous materials such as organic, inorganic, heavy metals, and biomedical pollutants. Nowadays, nano-membranes are of particular interest for myriad applications such as water treatment, desalination, ion exchange, ion concentration control, and several kinds of biomedical applications. However, this state-of-the-art technology suffers from some drawbacks, e.g., toxicity and fouling of contaminants, which makes the synthesis of green and sustainable membranes indeed safety-threatening. Typically, sustainability, non-toxicity, performance optimization, and commercialization are concerns centered on manufacturing green synthesized membranes. Thus, critical issues related to toxicity, biosafety, and mechanistic aspects of green-synthesized nano-membranes have to be systematically and comprehensively reviewed and discussed. Herein we evaluate various aspects of green nano-membranes in terms of their synthesis, characterization, recycling, and commercialization aspects. Nanomaterials intended for nano-membrane development are classified in view of their chemistry/synthesis, advantages, and limitations. Indeed, attaining prominent adsorption capacity and selectivity in green-synthesized nano-membranes requires multi-objective optimization of a number of materials and manufacturing parameters. In addition, the efficacy and removal performance of green nano-membranes are analyzed theoretically and experimentally to provide researchers and manufacturers with a comprehensive image of green nano-membrane efficiency under real environmental conditions.

Organic solvent-free constructing of stable zeolitic imidazolate framework functional layer enhanced by halloysite nanotubes and polyvinyl alcohol on polyvinylidene fluoride hollow fiber membranes for treating dyeing wastewater

In this study, zeolitic imidazolate framework (ZIF-8)/polyvinylidene fluoride (PVDF) loose nanofiltration (NF) hollow fiber membranes were fabricated by constructing ZIF-8 functional layer on the PVDF supporting membranes based on the vacuum-assisted assembly process. The ZIF-8 synthesis was completed in a water system, and the synthesized ZIF-8 suspension was directly added to polyvinyl alcohol (PVA) and halloysite nanotubes (HNTs) aqueous solution system without drying to prepare the casting solution, which could solve the agglomeration and poor dispersion problem of ZIF-8 particles. In addition, the embedded HNTs and the loaded PVA among the ZIF-8 layer could improve the bonding strength between the ZIF-8 layer and the supporting membranes. After constructing ZIF-8 functional layer, the pore size of supporting membranes decreased from more than 300 nm to several nanometers. Furthermore, the water contact angle reduced from 91.1° to 54.2°. Applied to treat dye wastewater, the prepared ZIF-8/PVDF membranes maintained high dye rejection (˃99.0 %) for Congo red (CR), but low salt rejection for NaCl (about 2 %). In addition, the flux could reach 21.6 L m^-2h^-1 after continuous filtration 360 min, exhibiting a potential for treating the dye/salt wastewater. In particular, there were no organic solvents used in the work, which provided a promising idea for solvent-free fabrication of loose NF membranes.

Large-area ultra-thin GO nanofiltration membranes prepared by a pre-crosslinking rod coating technique

In existing separation membranes, it is difficult to quickly produce large-area graphene oxide (GO) nanofiltration membranes with high permeability and high rejection, which is the bottleneck of industrialization. In this study, a pre-crosslinking rod-coating technique is reported. A GO-P-Phenylenediamine (PPD) suspension was obtained by chemically crosslinking GO and PPD for 180 min. After scraping and coating with a Mayer rod, the ultra-thin GO-PPD nanofiltration membrane with an area of 400 cm² and a thickness of 40 nm was prepared in 30 s. The PPD formed an amide bond with GO to improve its stability. It also increased the layer spacing of GO membrane, which could improve the permeability. The prepared GO nanofiltration membrane had a 99 % rejection rate for dyes such as methylene blue, crystal violet, and Congo red. Meanwhile, the permeation flux reached to 42 LMH/bar, which was 10 times that of the GO membrane without PPD crosslinking, and it still maintained excellent stability under strongly acidic and basic conditions. This work successfully solved the problems of GO nanofiltration membranes, including the large-area fabrication, high permeability and high rejection.

Metal-Coordinated Nanofiltration Membranes Constructed on Metal Ions Blended Support toward Enhanced Dye/Salt Separation and Antifouling Performances

Metal-phenol coordination is a widely used method to prepare nanofiltration membrane. However, the facile, controllable and scaled fabrication remains a great challenge. Herein, a novel strategy was developed to fabricate a loose nanofiltration membrane via integrating blending and interfacial coordination strategy. Specifically, iron acetylacetonate was firstly blended in Polyether sulfone (PES) substrate via non-solvent induced phase separation (NIPS), and then the loose selective layer was formed on the membrane surface with tannic acid (TA) crosslinking reaction with Fe3+. The surface properties, morphologies, permeability and selectivity of the membranes were carefully investigated. The introduction of TA improved the surface hydrophilicity and negative charge. Moreover, the thickness of top layer increased about from ~30 nm to 119 nm with the increase of TA assembly time. Under the optimum preparation condition, the membrane with assembly 3 h (PES/Fe-TA3h) showed pure water flux of 175.8 L·m−2·h−1, dye rejections of 97.7%, 97.1% and 95.0% for Congo red (CR), Methyl blue (MB) and Eriochrome Black T (EBT), along with a salt penetration rate of 93.8%, 95.1%, 97.4% and 98.1% for Na2SO4, MgSO4, NaCl and MgCl2 at 0.2 MPa, respectively. Both static adhesion tests and dynamic fouling experiments implied that the TA modified membranes showed significantly reduced adsorption and high FRR for the dye solutions separation. The PES/Fe-TA3h membrane exhibited high FRR of 90.3%, 87.5% and 81.6% for CR, EBT and MB in the fouling test, stable CR rejection (>97.2%) and NaCl permeation (>94.6%) in 24 h continuous filtration test. The combination of blending and interfacial coordination assembly method could be expected to be a universal way to fabricate the loose nanofiltration membrane for effective fractionation of dyes and salts in the saline textile wastewater.

Advances and Applications of Hollow Fiber Nanofiltration Membranes: A Review

Hollow fiber nanofiltration (NF) membranes have gained increased attention in recent years, partly driven by the availability of alternatives to polyamide-based dense separation layers. Moreover, the global market for NF has been growing steadily in recent years and is expected to grow even faster. Compared to the traditional spiral-wound configuration, the hollow fiber geometry provides advantages such as low fouling tendencies and effective hydraulic cleaning possibilities. The alternatives to polyamide layers are typically chemically more stable and thus allow operation and cleaning at more extreme conditions. Therefore, these new NF membranes are of interest for use in a variety of applications. In this review, we provide an overview of the applications and emerging opportunities for these membranes. Next to municipal wastewater and drinking water processes, we have put special focus on industrial applications where hollow fiber NF membranes are employed under more strenuous conditions or used to recover specific resources or solutes.

Construction of Loose Positively Charged NF Membrane by Layer-by-Layer Grafting of Polyphenol and Polyethyleneimine on the PES/Fe Substrate for Dye/Salt Separation

The effective separation of dyes and inorganic salts is highly desirable for recycling inorganic salts and water resource in printing and dyeing wastewater treatment. In this work, tannic acid (TA) and polyethyleneimine (PEI) were grafted on the PES/Fe ultrafiltration membrane via the coordination assembly and Michael addition strategy to fabricated a loose nanofiltration membrane (LNM). The effect of PEI concentration on membrane morphologies and properties was systematically investigated. The membrane surface becomes more hydrophilic and transforms into positive charge after the PEI grafting. The optimized PES/Fe-TA-PEI membrane possesses high pure water flux (124.6 L·m⁻²·h⁻¹) and excellent dye rejections (98.5%, 99.8%, 98.4%, and 86.4% for Congo red, Eriochrome black T, Alcian blue 8GX, and Bromophenol blue, respectively) under 2 bar operation pressure. Meanwhile, the LNM showed a high Alcian blue 8GX rejection (>98.4%) and low NaCl rejection (<5.3%) for the dye/salt mixed solutions separation. Moreover, the PES/Fe-TA-PEI LNM exhibited good antifouling performance and long-term performance stability. These results reveal that such LNM shows great potential for effective fractionation of dyes and salts and recycling of textile wastewater.

Diversity of Synthetic Dyes from Textile Industries, Discharge Impacts and Treatment Methods

Natural dyes have been used from ancient times for multiple purposes, most importantly in the field of textile dying. The increasing demand and excessive costs of natural dye extraction engendered the discovery of synthetic dyes from petrochemical compounds. Nowadays, they are dominating the textile market, with nearly 8 × 105 tons produced per year due to their wide range of color pigments and consistent coloration. Textile industries consume huge amounts of water in the dyeing processes, making it hard to treat the enormous quantities of this hazardous wastewater. Thus, they have harmful impacts when discharged in non-treated or partially treated forms in the environment (air, soil, plants and water), causing several human diseases. In the present work we focused on synthetic dyes. We started by studying their classification which depended on the nature of the manufactured fiber (cellulose, protein and synthetic fiber dyes). Then, we mentioned the characteristics of synthetic dyes, however, we focused more on their negative impacts on the ecosystem (soil, plants, water and air) and on humans. Lastly, we discussed the applied physical, chemical and biological strategies solely or in combination for textile dye wastewater treatments. Additionally, we described the newly established nanotechnology which achieves complete discharge decontamination.