Advanced near-zero waste treatment of food processing wastewater with water, carbon, and nutrient recovery

The most important technologies and highlights for biogas production worldwide

Bioenergy or green fuel has been considered the fuel of the future for being a type of renewable energy that contributes to the preservation of the environment as it helps to reduce greenhouse gas emissions. In this way, biogas offers a potential alternative to fossil fuels from anaerobic digestion (AD) bioprocess, which allows the action of several microorganisms in the transformation of substrates into biogas and secondary bioproducts. Over the years, researchers have discussed that low yields in AD are associated with different factors such as type of wastewater, reactor configuration, substrate concentration, temperature, organic loading rates, and biomass concentration inside of the reactor. In this way, to better conduct the AD, studies point to the reactor configuration as one of the factors in the determination of high biogas production for a long period. Understanding and knowing the type of reactor and how the parameters such as biomass accumulation and immobilization, pH, or temperature occur in the system would provide information and can help to improve the bioenergy production in different systems. Moreover, research opportunities about different technologies are essential for the anaerobic digestion of many substrates and the stability of interest production. Thus, this type of scientific study gives a broad overview of the principal systems used in the AD process and information about the circular economy in the production of biogas in the world. Important considerations are highlighted.Implication of Statement: The review paper provides information about the scenario of biogas in the world state-of-art and the biogas production from AD. Afterwards, an extensive analysis of different and principal types of reactors applied to the AD process, aimed at presenting an overview of the advantages and disadvantages of each configuration intending to gain new insights to improve traditional reactors or propose novel ones. This article enables us to have a perspective about the different technologies available and about new alternatives from an operational point of view for bioenergy from AD, not only in bench studies or pilot scale studies but also at an industrial level. Thus, this type of scientific study gives a broad overview of the principal systems used in the AD process and information about the circular economy in the production of biogas in the world.

One-step bioremediation of hypersaline and nutrient-rich food industry process water with a domestic microbial community containing diatom Halamphora coffeaeformis

Proper treatment of hypersaline and nutrient-rich food industry process water (FIPW) is challenging in conventional wastewater plants. Insufficient treatment leads to serious environmental hazards. However, bioremediation of FIPW with an indigenous microbial community can not only recover nutrients but generate biomass of diverse applications. In this study, monoculture of Halamphora coffeaeformis, together with synthetic bacteria isolated from a local wastewater plant, successfully recovered 91% of NH4+-N, 78% of total nitrogen, 95% of total phosphorus as well as 82% of total organic carbon from medium enriched with 10% FIPW. All identified organic acids and amino acids, except oxalic acid, were completely removed after 14 days treatment. A significantly higher biomass concentration (1.74 g L-1) was achieved after 14 days treatment in the medium with 10% FIPW than that in a nutrient-replete lab medium as control. The harvested biomass could be a potential feedstock for high-value biochemicals and fertilizer production, due to fucoxanthin accumulation (3 mg g-1) and a fantastic performance in P assimilation. Metagenomic analysis revealed that bacteria community in the algal system, dominated by Psychrobacter and Halomonas, also contributed to the biomass accumulation and uptake of nutrients. Transcriptomic analysis further disclosed that multiple pathways, involved in translation, folding, sorting and degradation as well as transport and catabolism, were depressed in H. coffeaeformis grown in FIPW-enriched medium, as compared to the control. Collectively, the proposed one-step strategy in this work offers an opportunity to achieve sustainable wastewater management and a way towards circular economy.

Integrated Ozonation Ni-NiO/Carbon/g-C3N4 Nanocomposite-Mediated Catalytic Decomposition of Organic Contaminants in Wastewater under Visible Light

Developing a hybrid process for wastewater purification is of utmost importance to make conventional methods more efficient and faster. Herein, an effective visible light-active nickel-nickel oxide/carbon/graphitic carbon nitride (Ni-NiO/C/g-C3N4)-based nanocatalyst was developed. A hybrid process based on ozonation and Ni-NiO/C/g-C3N4 visible light photocatalysis was applied to decolourize the Congo red (CR), Alizarin Red S (ARS), and real dairy industry wastewater. The synthesized catalyst was characterized using scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), Χ-ray powder diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and UV-Vis diffuse reflectance spectrophotometry (UV-Vis DRS). The factors affecting the catalytic process were evaluated, including contact time, solution pH, initial dye concentration, etc. The degradation rate of CR and ARS was compared between the photocatalysis, ozonation, and integrated photocatalytic ozonation (PC/O3) methods. The results showed 100% degradation of CR and ARS within 5 min and 40 min, respectively, by integrated PC/O3. The reusability of the modified catalyst was evaluated, and four successive regenerations were achieved. The modified Ni-NiO/C/g-C3N4 composite could be considered an effective, fast, and reusable catalyst in an integrated PC/O3 process for the complete decolourization of wastewater.

Exploring advanced phycoremediation strategies for resource recovery from secondary wastewater using a large scale photobioreactor

This study aimed to investigate the operation of a 1000L microalgae-based membrane photobioreactor system in a greenhouse for continuous secondary wastewater treatment using Desmodesmus sp., a green microalgae strain originally isolated from a German sewage plant. The research spanned both summer and winter seasons, seeking to comprehend key trends and optimization strategies. Maintaining low cell concentrations in the photobioreactor during periods of light inhibition proved advantageous for nutrient uptake rates. Effective strategies for enhancing algae-based wastewater treatment included cell mass recycling, particularly during periods of high light availability. In comparison to conventional continuous cultivation methods, employing cell recycling and high dilution rates during times of abundant light, alongside using low cell concentrations and dilution rates during light inhibition, resulted in an 80 % and 10 % increase in overall biomass productivity during summer and winter, respectively. Furthermore, nitrogen/phosphorus (N/P) removal rates exhibited a 23 % improvement during winter, while remaining unchanged in summer.

A Comprehensive Review on Wastewater Nitrogen Removal and Its Recovery Processes

Discharging large amounts of domestic and industrial wastewater drastically increases the reactive nitrogen content in aquatic ecosystems, which causes severe ecological stress and biodiversity loss. This paper reviews three common types of denitrification processes, including physical, chemical, and biological processes, and mainly focuses on the membrane technology for nitrogen recovery. The applicable conditions and effects of various treatment methods, as well as the advantages, disadvantages, and influencing factors of membrane technologies, are summarized. Finally, it is proposed that developing effective combinations of different treatment methods and researching new processes with high efficiency, economy, and energy savings, such as microbial fuel cells and anaerobic osmotic membrane bioreactors, are the research and development directions of wastewater treatment processes.

Strategies for enhancing the efficacy of anaerobic digestion of food industry wastewater: An insight into bioreactor types, challenges, and future scope

Food waste have become a growing concern worldwide with raising population and economic growth. Wastewater discharged from food industries contains many valuable and toxic components that have a negative impact on the ecological system. Large amounts of wastewater are discharged from the food industry, which necessitates the creation of effective technologies. Wastewater from the food industry can be seen as a rich source of energy and a primary source for generating valuable products. Waste disposal and resource recovery are sustainably valued by anaerobic digestion of wastewater from the food sector. The characteristics, composition, and nature of wastewater produced from various food sectors are elaborated upon in this review. An overview of the anaerobic digestion process for wastewater treatment in the food industry is included. Enhancement strategies for the anaerobic digestion process have been discussed in detail. In addition, various types of reactors utilized for performing anaerobic digestion is illustrated. Though anaerobic digestion process possesses advantages, the challenges and future scope are examined for improving the outcome.

Membrane Water Treatment for Drinking Water Production from an Industrial Effluent Used in the Manufacturing of Food Additives

An integrated membrane process for treatment of effluents from food additive manufacturing was designed and evaluated on a laboratory scale. The principal focus was water recovery with the possibility of its reuse as potable water. The industrial effluent presented high content of dyes and salts. It was red in color and presented brine characteristics. The whole effluent was fed into the integrated process in continuous flow. The steps of the process are as follows: sedimentation (S), adsorption by activated carbon (AC), ion exchange using resins (IEXR), and reverse osmosis (RO) (S–AC–IEXR–RO). The effect of previous operations was evaluated by stress-rupture curves in packaged columns of AC and IEXR, membrane flux, and fouling dominance in RO. Fouling was evaluated by way of the Silt Density Index and membrane resistance examination during effluent treatment. The integrated membrane process provided reclaimed water with sufficiently high standards of quality for reuse as potable water. AC showed a high efficiency for color elimination, reaching its rupture point at 20 h and after 5L of effluent treatment. IEXR showed capacity for salt removal, providing 2.2–2.5 L of effluent treatment, reaching its rupture point at 11–15 h. As a result of these previous operations and operating conditions, the fouling of the RO membrane was alleviated, displaying high flux of water: 20–18 L/h/m² and maintaining reversible fouling dominance at a feed flow rate of 0.5–0.7 L/h. The characteristics of the reclaimed water showed drinking water standards

Development of an alternative medium via completely replaces the medium components by mixed wastewater and crude glycerol for efficient production of docosahexaenoic acid by Schizochytrium sp

Exorbitant substrates for Schizochytrium culture result in the high cost of docosahexaenoic acid (DHA) production. In order to develop a feasible approach that is expected to reduce DHA production cost, Schizochytrium sp. S31 cultivation with a mixture of saline wastewater (SWW) and tofu whey wastewater (TWW) was investigated in this study. Using glucose as the carbon source, the maximum biomass and DHA yield in cultures using mixed wastewater containing 5% SWW reached 19.08 and 2.66 g/L, respectively, which were 2.29 and 2.66 times higher than those of cultures using control medium. Moreover, a good wastewater treatment performance was achieved as approximately 60% of the COD, TN, and TP were reduced in the cultures using mixed wastewater with a SWW ratio of 5%. The mixed wastewater presented better performance on DHA production than control medium using all tested carbon sources including glucose, fructose, and pure and crude glycerol. The components of control medium can be completely replaced by the mixed wastewater and crude glycerol. It is expected to effectively decrease the medium cost for DHA production and reduce the environmental risk of food processing wastewater.

The effects of microalgae-based fertilization of wheat on yield, soil microbiome and nitrogen oxides emissions

Overuse of agrochemicals is linked to nutrient loss, greenhouse gases (GHG) emissions, and resource depletion thus requiring the development of sustainable agricultural solutions. Cultivated microalgal biomass could provide such a solution. The environmental consequences of algal biomass application in agriculture and more specifically its effect on soil GHG emissions are understudied. Here we report the results of a field experiment of wheat grown on three different soil types under the same climatic conditions and fertilized by urea or the untreated biomass of fresh-water green microalga (Coelastrella sp.). The results show that neither soil type nor fertilization types impacted the aboveground wheat biomass, whereas, soil microbiomes differed in accordance with soil but not the fertilizer type. However, wheat grain nitrogen (N) content and soil N oxides emissions were significantly lower in plots fertilized by algal biomass compared to urea. Grain N content in the wheat grain that was fertilized by algal biomass was between 1.3%-1.5% vs. 1.6%-2.0% in the urea fertilized wheat. Cumulative soil nitric oxide (NO) emissions were 2-5 fold lower, 313-726 g N ha^-1 season^-1 vs. 909-3079 g N ha^-1 season^-1. Cumulative soil nitrous oxide (N₂O) emissions were 2-fold lower, 90-348 g N ha^-1 season^-1 vs. 147-761 g N ha^-1 season^-1. The lower emissions resulted in a 4-11 fold lower global warming impact of the algal fertilized crops. This calculation excluded the CO₂ cost from the algae biomass production. Once included algal fertilization had a similar, or 40% higher, climatic impact compared to the urea fertilization.

Bio-membrane integrated systems for nitrogen recovery from wastewater in circular bioeconomy

Wastewater contains a significant amount of recoverable nitrogen. Hence, the recovery of nitrogen from wastewater can provide an option for generating some revenue by applying the captured nitrogen to producing bio-products, in order to minimize dangerous or environmental pollution consequences. The circular bio-economy can achieve greater environmental and economic sustainability through game-changing technological developments that will improve municipal wastewater management, where simultaneous nitrogen and energy recovery are required. Over the last decade, substantial efforts were undertaken concerning the recovery of nitrogen from wastewater. For example, bio-membrane integrated system (BMIS) which integrates biological process and membrane technology, has attracted considerable attention for recovering nitrogen from wastewater. In this review, current research on nitrogen recovery using the BMIS are compiled whilst the technologies are compared regarding their energy requirement, efficiencies, advantages and disadvantages. Moreover, the bio-products achieved in the nitrogen recovery system processes are summarized in this paper, and the directions for future research are suggested. Future research should consider the quality of recovered nitrogenous products, long-term performance of BMIS and economic feasibility of large-scale reactors. Nitrogen recovery should be addressed under the framework of a circular bio-economy.

Zwitterionic hydrogel modified reduced graphene oxide/ZnO nanocomposite blended membrane with high antifouling and antibiofouling performances

Membrane fouling and biofouling are major challenges in the application of membrane technology for wastewater treatment. The synthesis of antifouling and antibiofouling dual functionality membranes is a promising approach to tackling these problems. In this work, we fabricated a high-efficiency dual functionality polyethersulfone (PES) ultrafiltration membrane by blending an antibacterial reduced graphene oxide-ZnO nanocomposite into a PES matrix (rGO/ZnO-PES) followed by surface grafting of a low-fouling polyampholyte hydrogel (rGO/ZnO-z-PES). The antibacterial activity of the blended membrane was optimized by changing the nanocomposite fraction in the PES dope solution. Surface characterizations (SEM-EDS, XPS, ATR-FTIR, contact angle, and Zeta potential) confirmed the successful grafting of the zwitterionic hydrogel on the rGO/ZnO-PES membrane surface. Contact killing assays revealed that the polyampholyte hydrogel grafting did not affect the high antibacterial activity of the rGO/ZnO-PES membrane. Dynamic filtration experiments demonstrated the very high antifouling and antibiofouling of the rGO/ZnO-z-PES membrane, and significantly higher than those of the rGO/ZnO-PES and pristine PES membranes. The measured concentration of zinc ions in the permeate was low. Overall, our results demonstrate that the rGO/ZnO-z-PES membrane has excellent antifouling and antibiofouling performance and is stable and safe, and therefore very promising for wastewater treatment.