Influence of bacterial adhesion on copper extraction from printed circuit boards

Bioleaching of Typical Electronic Waste-Printed Circuit Boards (WPCBs): A Short Review

The rapid pace of innovations and the frequency of replacement of electrical and electronic equipment has made waste printed circuit boards (WPCB) one of the fastest growing waste streams. The frequency of replacement of equipment can be caused by a limited time of proper functioning and increasing malfunctions. Resource utilization of WPCBs have become some of the most profitable companies in the recycling industry. To facilitate WPCB recycling, several advanced technologies such as pyrometallurgy, hydrometallurgy and biometallurgy have been developed. Bioleaching uses naturally occurring microorganisms and their metabolic products to recover valuable metals, which is a promising technology due to its cost-effectiveness, environmental friendliness, and sustainability. However, there is sparse comprehensive research on WPCB bioleaching. Therefore, in this work, a short review was conducted from the perspective of potential microorganisms, bioleaching mechanisms and parameter optimization. Perspectives on future research directions are also discussed.

Bioleaching of copper and nickel from mobile phone printed circuit board using Aspergillus fumigatus A2DS

The recovery of metals from electronic waste was investigated by using fungal strain Aspergillus fumigatus A2DS, isolated from the mining industry wastewater. Fifty-seven percent of copper and 32% of nickel were leached (analyzed by Inductively Coupled Plasma Atomic Emission Spectroscopy (ICP-OES)) by the organism after one-step leaching at a temperature of 30 °C (shaking condition for 7 days). Maximum % of copper and nickel were obtained at a pH of 6 (58.7% Cu and 32% Ni), the temperature of 40 °C (61.8% Cu and 27.07% Ni), a pulp density of 0.5% (62% Cu and 42.37% Ni), and inoculums of 1% (58% Cu and 32.29% Ni). The XRD pattern of PCB showed 77.6% of copper containing compounds. XRD analysis of the leachate residue showed only 23.2% Euchorite (ASCu2H7O8) and 9.4% other copper containing compounds, indicating the leaching property of the fungus. HPLC analysis of the spent medium showed the presence of different acids like citric, succinic, and fumaric acid. The FTIR spectrum showed a decrease in carboxylic stretching in the leachate produced after bioleaching using spent medium. ICPOES of the leachate obtained using spent medium showed that 61% of the copper and 35% of nickel were leached out after seven days of incubation at shaking condition and 57% of copper and 32.8% of nickel at static condition confirming acidolysis property of the strain. A. fumigatus A2DS metal absorption and adsorption ability were observed using transmission electron microscopy (TEM) and scanning electron microscopy energy dispersive X-ray (SEM-EDX) respectively. The results thus indicate that bioleaching of Cu and Ni is bioleached by A. fumigatus A2DS.

Hazardous minerals mining: Challenges and solutions

Minerals are valuable resources gifted to man from the Mother Earth and quite often they need to be dug out from deep down with much effort to utilize them in many of our anthropogenic activities. The fascinating nature, colours as well as the physicochemical properties of minerals has extended their prospective value in the synthesis of various household and industrial products. However, knowledge of the mostly explored minerals, associated products, and their hazardous nature becomes relevant to its prevalence in our daily life. The harmful effects of some minerals are mostly evident from its site of occurrence, process of mining, post mining wastes left over and even in finished products. The current review focuses to evaluate the hazardous nature of minerals, cautions associated with its mining, drastic effects on human health, and ecosystem as an eye-opener to us. Finally, the effective remedies that could be implemented in the exploration of minerals are also discussed to the best of our knowledge. Bioleaching methods of rare earth elements and copper have been discussed briefly to explain the pros and cons of biological methods over conventional chemical leaching methods.

Sequential recovery of gold and copper from bioleached wastewater using ion exchange resins

Numerous studies have sought to address the extraction of metals from printed circuit boards by employing bioleaching process. However, separation and recovery of the bioleached metals have always been a bottleneck. Herein, we demonstrate effective recovery of bioleached Au and Cu via selective separation using ion exchange resins. pH-edge experiments revealed high affinity of Amberjet™ 4200 resin towards Au (adsorption capacity > 98%) over the entire pH range from pH 2-10, whereas Amberlite IRC-86 resin recorded very high Cu adsorption at around pH 5. Therefore, a two-step sequential process was designed for the effective separation and recovery of Au and Cu. In the 1st step, Au was completely recovered by using the Amberjet™ 4200 at the natural pH of 7.5. Subsequently, the Au-free solution was adjusted to pH 5 and Cu was recovered by using Amberlite IRC-86 (2nd step). Consequently, 98.7% Au and 78.9% Cu were successfully recovered. Therefore, this study provides a technical guideline for the selective recovery of Au and Cu from bioleached wastewater, which promotes effective waste minimization and efficient resource recovery.

A novel step-wise indirect bioleaching using biogenic ferric agent for enhancement recovery of valuable metals from waste light emitting diode (WLED)

Waste light-emitting diodes (WLED) are of major interest as they are a considered secondary source of valuable metals with a high potential for polluting the environment. To recover the valuable metals from WLEDs, various methods have been applied such as direct and indirect bioleaching. A novel step-wise indirect bioleaching process has been developed in this study for recycling valuable metals from WLEDs using adapted Acidithiobacillus ferrooxidans. The ferric ion concentration was controlled at 4-5 g/L with step-wise addition of biogenic ferric for faster bioleaching rate. The results indicated the negative effect of bacterial attachment in bioleaching of WLEDs. A direct bioleaching offers low copper, nickel, and gallium leach yields, while all metals' recovery improved with step-wise indirect bioleaching. At a pulp density of 20 g/L, the copper, nickel, and gallium recovery efficiency was 83%, 97%, 84%, respectively. In addition, leaching time was reduced to 15 days from 30 days. From a technological perspective, the study proved that step-wise indirect bioleaching by biogenic ferric resulted in maximum valuable metal recovery from WLEDs at a low cost and via a short, simple and environmentally-friendly process.

Effects of Conventional Flotation Frothers on the Population of Mesophilic Microorganisms in Different Cultures

Bioleaching is an environment-friendly and low-investment process for the extraction of metals from flotation concentrate. Surfactants such as collectors and frothers are widely used in the flotation process. These chemical reagents may have inhibitory effects on the activity of microorganisms through a bioleaching process; however, there is no report indicating influences of reagents on the activity of microorganisms in the mixed culture which is mostly used in the industry. In this investigation, influences of typical flotation frothers (methyl isobutyl carbinol and pine oil) in different concentrations (0.01, 0.10, and 1.00 g/L) were examined on activates of bacteria in the mesophilic mixed culture (Acidithiobacillus ferrooxidans, Leptospirillum ferrooxidans, and Acidithiobacillus thiooxidans). For comparison purposes, experiments were repeated by pure cultures of Acidithiobacillus ferrooxidans and Leptospirillum ferrooxidans in the same conditions. Results indicated that increasing the dosage of frothers has a negative correlation with bacteria activities while the mixed culture showed a lower sensitivity to the toxicity of these frothers in comparison with examined pure cultures. Outcomes showed the toxicity of Pine oil is lower than methyl isobutyl carbinol (MIBC). These results can be used for designing flotation separation procedures and to produce cleaner products for bio extraction of metals.

Enhancement of copper, nickel, and gallium recovery from LED waste by adaptation of Acidithiobacillus ferrooxidans

This paper is the first study on the extraction of Cu, Ni, and Ga from Light Emitting Diode (LED) waste by bio-hydrometallurgy technology. LEDs have a high concentration of metals and various types of brominated flame retardants (BFRs). This study demonstrates the need for strains with resistance to high concentrations of LED powder. The adaptation of Acidithiobacillus ferrooxidans to LED powder was done through a serial acclimatisation procedure in five steps of 5, 10, 15, 20, and 25 g/l. The results indicated that the heavy metals tolerance of Acidithiobacillus ferrooxidans decreased as the pulp density increased from 5 to 20 g/l. The pulp density > 20 g/l of LED powder caused a toxic response resulting in an evident inhibitory effect on bacterial activity. In the presence of 20 g/l of LED powder, adapted Acidithiobacillus ferrooxidans exhibits higher Fe³⁺ level, cell amount, ORP, and lower pH than the non-adapted cells. The recovery of copper, nickel, and gallium were higher by adapted bacteria compared to non-adapted bacteria. The adapted A. ferrooxidans leached approximately 84%, 96%, and 60%, copper, nickel, and gallium, respectively. It could be concluded that adaptation can be an effective tool for enhancement of copper, nickel, and gallium bioleaching from LED powder and adapted Acidithiobacillus ferrooxidans would be a suitable strain in LED waste bioleaching.

Functional exploration of extracellular polymeric substances (EPS) in the bioleaching of obsolete electric vehicle LiNixCoyMn1-x-yO2 Li-ion batteries

As a fairly new concept, the recovery of valuable metals from urban mining by using bioleaching has become a hotspot. However, the function of extracellular polymeric substances (EPS) in the bioleaching of urban mining gains little attention. The current study used spent EV LIBs to represent urban mining products and systematically explored the function and role of EPS in the attachment of cells to the cathodes, formation of aggregates (cell-EPS-cathode), variation in the electrical and surface properties of the aggregates, concentration of both Fe²⁺ and Fe³⁺ surrounding the aggregates, electron transfer inside the aggregates and metals released from the aggregates. The results indicated that a strong adhesion of cells to the cathodes occurs mediated by EPS via both hydrophobic force as a main role and electrostatic force as a minor role. Second, the EPS not only adsorb Fe³⁺ but also more strongly adsorb Fe²⁺ to concentrate the Fe²⁺/Fe³⁺ cycle inside the aggregates, witnessing stronger reductive attack on the high valence state of metals as a contact reductive mechanism. Third, the retention or addition of EPS elevated the electronic potential and reduced the electronic resistance to lift the corrosion electric current, thereby boosting the electron transfer and metal dissolution.

Integrated bioleaching of copper metal from waste printed circuit board-a comprehensive review of approaches and challenges

Waste electrical and electronic equipment (e-waste) is the most rapidly growing waste stream in the world, and the majority of the residues are openly disposed of in developing countries. Waste printed circuit boards (WPCBs) make up the major portion of e-waste, and their informal recycling can cause environmental pollution and health risks. Furthermore, the conventional disposal and recycling techniques-mechanical treatments used to recover valuable metals, including copper-are not sustainable in the long term. Chemical leaching is rapid and efficient but causes secondary pollution. Bioleaching is a promising approach, eco-friendly and economically feasible, but it is slower process. This review considers the recycling potential of microbes and suggests an integrated bioleaching approach for Cu extraction and recovery from WPCBs. The proposed recycling system should be more effective, efficient and both technically and economically feasible.

Two-step bioleaching of copper and gold from discarded printed circuit boards (PCB)

An effective strategy for environmentally sound biological recovery of copper and gold from discarded printed circuit boards (PCB) in a two-step bioleaching process was experimented. In the first step, chemolithotrophic acidophilic Acidithiobacillus ferrivorans and Acidithiobacillus thiooxidans were used. In the second step, cyanide-producing heterotrophic Pseudomonas fluorescens and Pseudomonas putida were used. Results showed that at a 1% pulp density (10g/L PCB concentration), 98.4% of the copper was bioleached by a mixture of A. ferrivorans and A. thiooxidans at pH 1.0-1.6 and ambient temperature (23±2°C) in 7days. A pure culture of P. putida (strain WCS361) produced 21.5 (±1.5)mg/L cyanide with 10g/L glycine as the substrate. This gold complexing agent was used in the subsequent bioleaching step using the Cu-leached (by A. ferrivorans and A. thiooxidans) PCB material, 44.0% of the gold was mobilized in alkaline conditions at pH 7.3-8.6, and 30°C in 2days. This study provided a proof-of-concept of a two-step approach in metal bioleaching from PCB, by bacterially produced lixiviants.