Non-aqueous solvent extraction of rare-earth nitrates from ethylene glycol to n-dodecane by Cyanex 923

Bioderived Pickering Emulsion Based on Chitosan/Trialkyl Phosphine Oxides Applied to Selective Recovery of Rare Earth Elements

A novel biobased pickering emulsion (PE) material was prepared by the encapsulation of Cyanex 923 (Cy923) into chitosan (CS) to selectively recover rare earth elements (REEs) from the aqueous phase. The preparation of PE was optimized through sequentially applying a 23 full factorial design, followed by a 33 Box-Behnken design varying the Cy923 content, CS concentration, and pH of CS. The material was characterized by Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), optical microscopy, rheological, compositional, and stability measurements. The resultant material was evaluated in the removal of yttrium by pH influence, nitrate concentration, kinetics, equilibrium isotherms, reusability, and a comparison with liquid-liquid (L-L) extraction and tested in a real scenario to extract Y from a fluorescent lamp powder waste. In addition, the selectivity of PE for REE was investigated with Y/Ca, Gd/Ca, and La/Ni systems. PE extracts REE at 1 ≤ pH ≤ 5 at nitrate concentrations up to 2 mol/L. The kinetics and equilibrium studies showed reaction times <5 min and a maximum sorption capacity of 89.98 mg/g. Compared with L-L extraction, PE consumed 48% less Cy923 without using organic diluents. PE showed a remarkable selectivity for REE in the systems evaluated, showing separation factors of 22.62, 9.35, and 504.64 for the blends Y/Ca, Gd/Ca/Mg, and La/Ni, respectively. PE showed excellent selectivity extracting Y from a real aqueous liquor from the fluorescent lamp powder. PE demonstrates to be an effective and sustainable alternative for REE recovering due to its excellent efficiency in harsh conditions, favorable green chemistry metrics, and use of a biopolymer material in its composition avoiding the use of organic solvents used in L-L extraction.

Mutual Solubilities between Ethylene Glycol and Organic Diluents: Gas Chromatography and NMR

In this work, the mutual solubilities of sets of organic diluents (CHCl₃, C₆H₆, C₂H₄Cl₂, CCl₄, C₆H₁₂, and n-hexane) with the organic compound ethylene glycol are investigated via gas chromatography (GC). The experimental data measured for these binary organic systems are used to adjust the future nonaqueous systems for the solvent extraction of various metals with ligands. The obtained results showed that the solubility of ethylene glycol decreased in the order CHCl₃ > C₆H₆ > C₂H₄Cl₂ > CCl₄(0%) ≈ C₆H₁₂ ≈ n-hexane. On the other hand, the solubility of the tested traditional organic diluents in ethylene glycol decreased in the following order: C₆H₆ > CHCl₃ > C₂H₄Cl₂ > n-hexane > C₆H₁₂ > CCl₄. ¹H NMR was also used as an analytic method in order to compare the obtained results for the samples showing significant solubility only, including an additional study with 1,2- or 1,3-propanediol. The enhanced solubility of the C₆H₆ compound in ethylene glycol was identified here as critical due to the GC technique, which will be without future consequences in chemical technology. Therefore, it was found that the best molecular diluent for the recovery of metals among the tested ones is C₆H₁₂, with a green protocol as the new paradigm, replacing the aqueous phase with another nonaqueous phase, i.e., a second organic diluent.

Applied novel functionality in separation procedure from leaching solution of zinc plant residue by using non-aqueous solvent extraction

Traditional solvent extraction (SX) procedures limit metal separation and purification, which consist of the organic and aqueous phases. Because differences in metal ion solvation lead to distinct distribution properties, non-aqueous solvent extraction (NASX) considerably expands the scope of solvent extraction by replacing the aqueous phase with alternate polar solvents. In this study, an experimental design approach used non-aqueous solvent extraction to extract cobalt from zinc plant residue. The aqueous phase comprises ethylene glycol (EG), LiCl and metal ions. In kerosene, D2EHPA, Cyanex272, Cyanex301, and Cyanex302 extractants were used as a less polar organic phase. Various factors were investigated to see how they affected extraction, including solvent type, extractant type and phase ratio, pH, Co(II) concentration, and temperature. The results revealed that at a concentration of 0.05 M, the Cyanex301 extractant could achieve the requisite extraction efficiency in kerosene. The optimal conditions were chosen as the concentration of Cyanex 301 (0.05 M), the concentration of cobalt (833 ppm), the pH (3.5), and the percent of EG (80%). As a result, during the leaching process, these systems are advised for extracting and separating a combination of various metal ions.

Critical review of functionalized silica sorbent strategies for selective extraction of rare earth elements from acid mine drainage

The ubiquitous and growing global reliance on rare earth elements (REEs) for modern technology and the need for reliable domestic sources underscore the rising trend in REE-related research. Adsorption-based methods for REE recovery from liquid waste sources are well-positioned to compete with those of solvent extraction, both because of their expected lower negative environmental impact and simpler process operations. Functionalized silica represents a rising category of low cost and stable sorbents for heavy metal and REE recovery. These materials have collectively achieved high capacity and/or high selective removal of REEs from ideal solutions and synthetic or real coal wastewater and other leachate sources. These sorbents are competitive with conventional materials, such as ion exchange resins, activated carbon; and novel polymeric materials like ion-imprinted particles and metal organic frameworks (MOFs). This critical review first presents a data mining analysis for rare earth element recovery publications indexed in Web of science, highlighting changes in REE recovery research foci and confirming the sharply growing interest in functionalized silica sorbents. A detailed examination of sorbent formulation and operation strategies to selectively separate heavy (HREE), middle (MREE), and light (LREE) REEs from the aqueous sources is presented. Selectivity values for sorbents were largely calculated from available figure data and gauged the success of the associated strategies, primarily: (1) silane-grafted ligands, (2) impregnated ligands, and (3) bottom-up ligand/silica hybrids. These were often accompanied by successful co-strategies, especially bite angle control, site saturation, and selective REE elution. Recognizing the need to remove competing fouling metals to achieve purified REE "baskets," we highlight techniques for eliminating these species from acid mine drainage (AMD) and suggest a novel adsorption-based process for purified REE extraction that could be adapted to different water systems.

Nonaqueous Solvent Extraction for Enhanced Metal Separations: Concept, Systems, and Mechanisms

Efficient and sustainable separation of metals is gaining increasing attention, because of the essential roles of many metals in sustainable technologies for a climate-neutral society, such as rare earths in permanent magnets and cobalt, nickel, and manganese in the cathode materials of lithium-ion batteries. The separation and purification of metals by conventional solvent extraction (SX) systems, which consist of an organic phase and an aqueous phase, has limitations. By replacing the aqueous phase with other polar solvents, either polar molecular organic solvents or ionic solvents, nonaqueous solvent extraction (NASX) largely expands the scope of SX, since differences in solvation of metal ions lead to different distribution behaviors. This Review emphasizes enhanced metal extraction and remarkable metal separations observed in NASX systems and discusses the effects of polar solvents on the extraction mechanisms according to the type of polar solvents and the type of extractants. Furthermore, the considerable effects of the addition of water and complexing agents on metal separations in terms of metal ion solvation and speciation are highlighted. Efforts to integrate NASX into metallurgical flowsheets and to develop closed-loop solvometallurgical processes are also discussed. This Review aims to construct a framework of NASX on which many more studies on this topic, both fundamental and applied, can be built.

Opposite selectivities of tri-n-butyl phosphate and Cyanex 923 in solvent extraction of lithium and magnesium

The synergic solvent extraction system of tri-n-butyl phosphate (TBP) and FeCl3 (or ionic liquids, ILs) has been extensively studied for selective extraction of Li from Mg-containing brines. However, Cyanex 923 (C923), which extracts many metals stronger than TBP, has not yet been examined for Li/Mg separation. Here, we report on the unexpected observation that the C923/FeCl3 system has opposite Li/Mg selectivity compared to the TBP/FeCl3 system. Detailed investigations show that the opposite selectivity of the C923/FeCl3 (or IL) system is due to three factors: (1) the strong extraction of Fe by C923 leads to a low concentration of [FeCl4]- in the system, which is essential for Li extraction; (2) C923 in combination with an IL extracts Mg strongly by an ion-pair mechanism; (3) most importantly, C923 extracts Mg by solvation, resulting in an insufficient concentration of C923 for Li extraction. The unexpected poor Li/Mg selectivity of C923 highlights the irreplaceable role of TBP in the selective recovery of Li.

Ethylammonium nitrate enhances the extraction of transition metal nitrates by tri-n-butyl phosphate (TBP)

Several molecular polar solvents have been used as solvents of the more polar phase in the solvent extraction (SX) of metals. However, the use of hydrophilic ionic liquids (ILs) as solvents has seldomly been explored for this application. Here, the hydrophilic IL ethylammonium nitrate (EAN), has been utilized as a polar solvent in SX of transition metal nitrates by tri-n-butyl phosphate (TBP). It was found that the extraction from EAN is considerably stronger than that from a range of molecular polar solvents. The main species of Co(II) and Fe(III) in EAN are likely [Co(NO3)4]2- and [Fe(NO3)4]-, respectively. The extracted species are likely Fe(TBP)3(NO3)3 and a mixture of Co(TBP)2(NO3)2 and Co(TBP)3(NO3)2. The addition of H2O or LiCl to EAN reduces the extraction because the metal cations coordinate to water molecules and chloride ions stronger than to nitrate ions. This study highlights the potential of using hydrophilic ILs to enhance SX of metals.

Enhanced Separation of Neodymium and Dysprosium by Nonaqueous Solvent Extraction from a Polyethylene Glycol 200 Phase Using the Neutral Extractant Cyanex 923

Neodymium and dysprosium can be efficiently separated by solvent extraction, using the neutral extractant Cyanex 923, if the conventional aqueous feed phase is largely replaced by the green polar organic solvent polyethylene glycol 200 (PEG 200). While pure aqueous and pure PEG 200 solutions in the presence of LiCl or HCl were not able to separate the two rare earth elements, high separation factors were observed when extraction was performed from PEG 200 chloride solutions with addition of small amounts of water. This addition of water bridges the gap between traditional hydrometallurgy and novel solvometallurgy and overcomes the challenges faced in both methods. The effect of different variables was investigated: water content, chloride concentration, type of chloride salt, Cyanex 923 concentration, scrubbing agent. A Job plot revealed the extraction stoichiometry is DyCl3·4L, where L is Cyanex 923. The McCabe-Thiele diagram for dysprosium extraction showed that complete extraction of this metal can be achieved by a 3-stage counter-current solvent extraction process, leaving neodymium behind in the raffinate. Finally, a conceptual flow sheet for the separation of neodymium and dysprosium including extraction, scrubbing, stripping, and regeneration steps was presented. The nonaqueous solvent extraction process presented in this paper can contribute to efficient recycling of rare earths from end-of-life neodymium-iron-boron (NdFeB) magnets.

Understanding the Complex Surface Interplay for Extraction: A Molecular Dynamics Study

By means of classical molecular dynamics simulation the interfacial properties of methanol and n‐dodecane, which are two potential candidate solvents for use in non‐aqueous liquid–liquid extraction, were assessed. The question of how the interface changes depending on the concentration of extractant (tri‐n‐butyl phosphate) and salt (LiCl) is addressed. Two different models to represent systems were used to evaluate how LiCl and tri‐n‐butyl phosphate affect mutual miscibility, and how the last‐named behaves depending on the chemical environment. Tri‐n‐butyl phosphate increases the mutual solubility of the solvents, whereas LiCl counteracts it. The extractant was found to be mostly adsorbed on the interface between the solvents, and therefore the structural features of the adsorption were investigated. Adsorption of tri‐n‐butyl phosphate changes depending on its concentration and the presence of LiCl. It exhibits a preferential orientation in which the butyl chains point at the n‐dodecane phase and the phosphate group points at the methanol phase. For high concentrations of tri‐n‐butyl phosphate, its molecular orientation is preserved by diffusion of the excess molecules into both the methanol and n‐dodecane phases. However, LiCl hinders the diffusion into the methanol phase, and thus increases the concentration of tri‐n‐butyl phosphate at the interface and forces a rearrangement with subsequent loss of orientation.

Hydration counteracts the separation of lanthanides by solvent extraction

The extraction of lanthanides from aqueous nitrate solutions by quaternary ammonium nitrate ionic liquids (e.g., [A336][NO₃]) shows a negative sequence (i.e., light lanthanides are more efficiently extracted than heavy lanthanides), which conflicts with the lanthanide contraction. In this study, we explored the origin of the negative sequence by investigating the extraction of lanthanides from ethylammonium nitrate by [A336][NO₃]. The extraction shows a positive sequence, which is converted to a negative sequence with the addition of water. The transformation from positive to negative sequences reveals that the negative sequence is caused by the hydration of lanthanide ions: hydration of lanthanide ions counteracts the extraction. Therefore, the use of solvents that have weak solvation with lanthanide ions might enhance the separation of the elements by solvent extraction.

Enhancing Metal Separations Using Hydrophilic Ionic Liquids and Analogues as Complexing Agents in the More Polar Phase of Liquid-Liquid Extraction Systems

The separation of metals by liquid-liquid extraction largely relies on the affinity of metals to the extractants, which normally reside in the organic (less polar) phase because of their high hydrophobicity. Following a different route, using aminopoly(carboxylic acid)s (e.g., EDTA) as complexing agents in the aqueous (more polar) phase was found to enhance metal separations by selectively complexing metal cations. In this study, we demonstrate that, hydrophilic ionic liquids and analogues in the more polar phase could also selectively complex with metal cations and hence enhance metal separations. As an example, Cyanex 923 (a mixture of trialkyl phosphine oxides) dissolved in p-cymene extracts CoCl₂ more efficiently than SmCl₃ from a chloride ethylene glycol (EG) solution. However, when tetraethylammonium chloride is added into the EG solution, CoCl₂ is selectively held back (only 1.2% extraction at 3.0 M tetraethylammonium chloride), whereas the extraction of SmCl₃ is unaffected (89.9% extraction), leading to reversed metal separation with a separation factor of Sm(III)/Co(II) > 700. The same principle is applicable to a range of hydrophilic ionic liquids, which can be used as complexing agents in the more polar phase to enhance the separations of various metal mixtures by liquid-liquid extraction.

Enhancing Metal Separations by Liquid-Liquid Extraction Using Polar Solvents

The less polar phase of liquid–liquid extraction systems has been studied extensively for improving metal separations; however, the role of the more polar phase has been overlooked for far too long. Herein, we investigate the extraction of metals from a variety of polar solvents and demonstrate that, the influence of polar solvents on metal extraction is so significant that extraction of many metals can be largely tuned, and the metal separations can be significantly enhanced by selecting suitable polar solvents. Furthermore, a mechanism on how the polar solvents affect metal extraction is proposed based on comprehensive characterizations. The method of using suitable polar solvents in liquid–liquid extraction paves a new and versatile way to enhance metal separations.

Tuning Solvent Miscibility: A Fundamental Assessment on the Example of Induced Methanol/ n-Dodecane Phase Separation

In this work, we assess the fundamental aspects of mutual miscibility of solvents by studying the mixing of two potential candidates, methanol and n-dodecane, for nonaqueous solvent extraction. To do so, ¹H NMR spectroscopy and molecular dynamics simulations are used jointly. The NMR spectra show that good phase separation can be obtained by adding LiCl and that the addition of a popular extractant (tri-n-butyl phosphate) yields the opposite effect. It is also demonstrated that in a specific case the poor phase separation is not due to the migration of n-dodecane into the more polar phase, but due to the transfer of the extractant into it, which is especially relevant when considering industrial applications of solvent extraction. With the aid of molecular dynamics simulations, explanations of this behavior are given. Specifically, an increase of all hydrogen-bond lifetimes is found to be consequent to the addition of LiCl which implies an indirect influence on the methanol liquid structure, by favoring a stronger hydrogen-bond network. Therefore, we found that better phase separation is not directly due to the presence of LiCl, but due to the “hardening” of the hydrogen-bond network.

Neodymium recovery from NdFeB magnet wastes using Primene 81R·Cyanex 572 IL by solvent extraction

The necessity of Rare Earth Elements (REEs) recycling is crucial to minimizing their supply risk and provide an alternative to greener technologies. Hence, the REEs recovery from NdFeB magnet wastes using cationic extractants by solvent extraction technique has been investigated in this research. Due to the difficulty in maintaining the aqueous pH in the industrial counter-current devices when extractants like Cyanex 272 or Cyanex 572 are used, the Primene 81R·Cyanex 572 ionic liquid has been synthesised to overcome this. 99.99% Nd(III) recovery with a purity of 99.7% from an aqueous mixture of Nd/Tb/Dy in chloride medium, the three representative REEs present in the NdFeB magnets wastes, has been achieved after two stages counter-current extraction process using 0.30 M of Primene 81R·Cyanex 572 ionic liquid (1:4 A:O ratio) diluted in Solvesso 100, without any aqueous pH conditioning.

Ligands for f-element extraction used in the nuclear fuel cycle

This review describes the latest advances regarding the development, modification and application of suitable ligands for the liquid–liquid extraction of actinides and lanthanides from nuclear waste.

Separation of rare earths and other valuable metals from deep-eutectic solvents: a new alternative for the recycling of used NdFeB magnets

Neodymium and dysprosium can be separated using a new extraction system based on a deep-eutectic solvent and Cyanex® 923 diluted in toluene.

Separation of rare-earth ions from ethylene glycol (+LiCl) solutions by non-aqueous solvent extraction with Cyanex 923

Mixtures of rare earths are separation by non-aqueous solvent extraction with two immiscible organic phases.