Feasibility and energy consumption analysis of phenol removal from salty wastewater by electro-electrodialysis

Electrodialysis as a potential technology for 4-nitrophenol abatement from wastewater

4-Nitrophenol is a widely used emerging pollutant in various industries, including the production of agrochemicals, drugs, and synthetic dyes. Due to its potential environmental harmful effects, there is a need to study its reuse and removal from wastewater. This study used electrodialysis technology to separate 4-nitrophenol ions using a four-compartment stack. The effects of supporting electrolyte concentration, pH, voltages, and current density on the performance of electrodialysis for separating 4-nitrophenol were investigated. A high extraction percentage of 77% was achieved with low energy consumption (107 kWh kg-1) when high 4-nitrophenol flows and transport numbers were reached.

Simple and Low-Cost Electroactive Membranes for Ammonia Recovery

Ammonia is considered a contaminant to be removed from wastewater. However, ammonia is a valuable commodity chemical used as the primary feedstock for fertilizer manufacturing. Here we describe a simple and low-cost ammonia gas stripping membrane capable of recovering ammonia from wastewater. The material is composed of an electrically conducting porous carbon cloth coupled to a porous hydrophobic polypropylene support, that together form an electrically conductive membrane (ECM). When a cathodic potential is applied to the ECM surface, hydroxide ions are produced at the water-ECM interface, which transforms ammonium ions into higher-volatility ammonia that is stripped across the hydrophobic membrane material using an acid-stripping solution. The simple structure, low cost, and easy fabrication process make the ECM an attractive material for ammonia recovery from dilute aqueous streams, such as wastewater. When paired with an anode and immersed into a reactor containing synthetic wastewater (with an acid-stripping solution providing the driving force for ammonia transport), the ECM achieved an ammonia flux of 141.3 ± 14.0 g.cm^-2.day^-1 at a current density of 6.25 mA.cm^-2 (69.2 ± 5.3 kg(NH₃-N)/kWh). It was found that the ammonia flux was sensitive to the current density and acid circulation rate.

Recent advances and applicable flexibility potential of electrochemical processes for wastewater treatment

This study examined >140 relevant publications from the last few years (2018-2021). In this study, classification was reviewed depending on the operation's progress. Electrocoagulation (EC), electrooxidation (EO), electroflotation (EF), electrodialysis (ED), and electro-Fenton (EFN) processes have received considerable attention. The type of action (individual or hybrid) for each electrochemical procedure was evaluated, and statistical analysis was performed to compare them as a new manner of reviewing cited papers providing a massive amount of information efficiently to the readers. Individual or hybrid operation progress of the electrochemical techniques is critical issues. Their design, operation, and maintenance costs vary depending on the in-situ conditions, as evidenced by surveyed articles and statistical analyses. This work also examines the variables affecting the elimination efficacy, such as the applied current, reaction time, pH, type of electrolyte, initial pollutant concentration, and energy consumption. In addition, owing to its efficacy in removing toxins, the hybrid activity showed a good percentage among the studies reviewed. The promise of each wastewater treatment technology depends on the type of contamination. In some cases, EO requires additives to oxidise the pollutants. EF and EFN eliminated lightweight organic pollutants. ED has been used to treat saline water. Compared to other methods, EC has been extensively employed to remove a wide variety of contaminants.

Artificial intelligence techniques in electrochemical processes for water and wastewater treatment: a review

In recent years, artificial intelligence (AI) techniques have been recognized as powerful techniques. In this work, AI techniques such as artificial neural networks (ANNs), support vector machines (SVM), adaptive neuro-fuzzy inference system (ANFIS), genetic algorithms (GA), and particle swarm optimization (PSO), used in water and wastewater treatment processes, are reviewed. This paper describes applications of the mentioned AI techniques for the modelling and optimization of electrochemical processes for water and wastewater treatment processes. Most research in the mentioned scope of study consists of electrooxidation, electrocoagulation, electro-Fenton, and electrodialysis. Also, ANNs have been the most frequent technique used for modelling and optimization of these processes. It was shown that most of the AI models have been built with a relatively low number of samples (< 150) in data sets. This points out the importance of reliability and robustness of the AI models derived from these techniques. We show how to improve the performance and reduce the uncertainty of these developed black-box data-driven models. From the perspectives of both experiment and theory, this review demonstrates how AI techniques can be effectively adapted to electrochemical processes for water and wastewater treatment to model and optimize these processes.

Supplementary Information

The online version contains supplementary material available at 10.1007/s40201-022-00835-w.

Treatment of contaminants by a cathode/FeIII/peroxydisulfate process: Formation of suspended solid organic-polymers

Treatment of highly contaminated wastewaters containing refractory or toxic organic contaminants (e.g. industrial wastewaters) is becoming a global challenge. Most technologies focus on efficient degradation of organic contaminants. Here we improve the cathode/Fe^III/peroxydisulfate (PDS) technology by turning down the current density and develop an innovative mechanism for organic contaminants abatement, namely polymerization rather than degradation, which allows simultaneous contaminants removal and resource recovery from wastewater. This polymerization leads to organic-particles (suspended solid organic-polymers) formation in bulk solution, which is demonstrated by eight kinds of representative organic contaminants. Taking phenol as a representative, 83% of PDS is saved compared to degradation process, with 87.2% of DOC removal. The formed suspended solid organic-polymers occupy 59.2% of COD of the original organics in solution, and can be easily separated from aqueous solution by sedimentation or filtration. The separated organic-polymers are a series of polymers coupled by phenolic monomers, as confirmed by FTIR and ESI-MS analyzes. The energy contained in the recovered organic polymers (4.76 × 10^-5 kWh for 100 mL of 1 mM phenol solution in this study) can fully compensate the consumed electrical energy (2.8 × 10^-5 kWh) in the treatment process. A representative polymerization model for this process is established, in which the SO₄^•- and HO^• generated from PDS activation initiate the polymerization and improve the polymerization degree by the production of oligomer intermediates. A practical coking wastewater treatment is carried out to verify the research results and get positive feedback, with 56.0% of DOC abatement and the suspended solid organic-polymers accounts for 42.5% of the total COD in the raw wastewater. The energy consumption (47 kWh/kg COD, including electricity and PDS cost) is lower than the values in previous reports. This study provides a novel method for industrial wastewater treatment based on polymerization mechanism, which is expected to recover resources while removing pollutants with low consumption.

Fabrication of PEBA/HZIF-8 Pervaporation Membranes for High Efficiency Phenol Recovery

Phenol and its chemical derivatives serve as essential chemical materials are indispensable for the synthesis of many kinds of polymers. However, they are highly toxic, carcinogenic, difficult to be degraded biologically, and often found in aqueous effluents. Recovery of hazardous phenol from wastewater remains a daunting challenge. Herein, we prepared a hybrid membrane containing polyether block amide (PEBA) matrix and HZIF-8 fillers. To improve the compatibility between ZIF-8 and PEBA, ZIF-8 was modified by using polystyrene (PS) as a template to prepare porous HZIF-8. ZIF-8, composed of zinc nodes linked by the imidazole ring skeleton, is a kind of inorganic material with high hydrothermal stability, ordered pores, and hydrophobic microporous surfaces, which has a wide range of applications in membrane separation. The separation performance of the PEBA/HZIF-8 based membranes for phenol/water is improved due to the presence of PS on the surface of HZIF-8 and the imidazole ring skeleton in ZIF-8, which enhance the π-π interaction between HZIF-8 and phenol molecules. The effects of HZIF-8 content, feed phenol concentration, and feed temperature on the pervaporation performance of PEBA/HZIF-8 membranes were further investigated. The results showed that the pervaporation performance of the PEBA/HZIF-8-10 membrane was promising with a separation factor of 80.89 and permeate flux of 247.70 g/m²·h under the feed phenol concentration of 0.2 wt % at 80 °C. In addition, the PEBA/HZIF-8-10 membrane presented excellent stability, which has great prospect for practical application in phenol recovery from waste water.

Assessment of Graphical Methods for Determination of the Limiting Current Density in Complex Electrodialysis-Feed Solutions

Electrodialysis (ED) is a promising technology suitable for nutrient recovery from a wide variety of liquid waste streams. For optimal operating conditions, the limiting current density (LCD) has to be determined separately for each treated feed and ED equipment. LCD is most frequently assessed in the NaCl solutions. In this paper, five graphical methods available in literature were reviewed for LCD determination in a series of five feed solutions with different levels of complexity in ion and matrix composition. Wastewater from microbial fermentation was included among the feed solutions, containing charged and uncharged particles. The experiments, running in the batch ED with an online conductivity, temperature, and pH monitoring, were conducted to obtain data for the comparison of various LCD determination methods. The results revealed complements and divergences between the applied LCD methods with increasing feed concentrations and composition complexity. The Cowan and Brown method had the most consistent results for all of the feed solutions. Online conductivity monitoring was linearly correlated with the decreasing ion concentration in the feed solution and corresponding LCD. Therefore, the results obtained in this study can be applied as a base for the automatized dynamic control of the operating current density–voltage in the batch ED. Conductivity alone should not be used for the ED control since LCD depends on the ion exchange membranes, feed flow, temperature and concentration, ionic species, their concentration ratios, and uncharged particles of the feed solution.

A comprehensive review on the synthesis and applications of ion exchange membranes

Ion exchange membranes (IEMs) are undergoing prosperous development in recent years. More than 30,000 papers which are indexed by Science Citation Index Expanded (SCIE) have been published on IEMs during the past twenty years (2001-2020). Especially, more than 3000 papers are published in the year of 2020, revealing researchers' great interest in this area. This paper firstly reviews the different types (e.g., cation exchange membrane, anion exchange membrane, proton exchange membrane, bipolar membrane) and electrochemical properties (e.g., permselectivity, electrical resistance/ionic conductivity) of IEMs and the corresponding working principles, followed by membrane synthesis methods, including the common solution casting method. Especially, as a promising future direction, green synthesis is critically discussed. IEMs are extensively applied in various applications, which can be generalized into two big categories, where the water-based category mainly includes electrodialysis, diffusion dialysis and membrane capacitive deionization, while the energy-based category mainly includes reverse electrodialysis, fuel cells, redox flow battery and electrolysis for hydrogen production. These applications are comprehensively discussed in this paper. This review may open new possibilities for the future development of IEMs.

Performance and microbial community dynamics relationship within a step-feed anoxic/oxic/anoxic/oxic process (SF-A/O/A/O) for coking wastewater treatment

A step-feed anoxic/oxic/anoxic/oxic (SF-A/O/A/O) was developed and successfully applied to full-scale coking wastewater treatment. The performance and microbial community were evaluated and systematically compared with the anoxic/oxic/oxic (A/O/O) process. SF-A/OA/O process exhibited efficient removal of COD, NH₄⁺-N, TN, phenols, and cyanide with corresponding average effluent concentrations of 317.9, 1.8, 46.2, 1.1, and 0.2 mg·L^-1, respectively. In particular, the TN removal efficiency of A/O/O process was only 7.8%, with an effluent concentration of 300.6 mg·L^-1. Furthermore, polycyclic aromatic hydrocarbons with high molecular weight were the dominant compounds in raw coking wastewater, which were degraded to a greater extent in SF-A/OA/O. The abundance in Thiobacillus, SM1A02, and Thauera could be the main reason why SF-A/O/A/O was superior to A/O/O in treating TN. The microbial community structure of SF-A/O/A/O was similar among stages in system (P ≥ 0.05, Welch's t-test) and was less affected by environmental factors, which may have been one of the important factors in the system's strong stability.

Copper Recovery From Ammonia Solutions Through Electro-Electrodialysis (EED)

Alkaline leaching with highly selective ammoniacal complexing agents is an interesting alternative for the treatment of copper concentrates. This treatment is beneficial for copper recovery because it allows the formation of soluble amines complexes, with cupric tetramine ( Cu(NH3)42+) being the most stable. In order to suppress the unit operation of solvent extraction (SX) and move directly to the electrochemical process, an electro-electrodialysis (EED) process using ion exchange membranes to obtain copper is proposed. The study contemplates the operation with synthetic ammonia solutions containing copper at different concentrations and current density under standard conditions of pressure and temperature. The presented data demonstrate that the concentration of copper in the solution and the excess of ammonia are inversely related to the efficiency of the current and the voltage of the cell, whereas an increase in current density causes an increase in current efficiency, contrary to what happens in sulfuric systems.

Performance and granular characteristics of salt-tolerant aerobic granular reactors response to multiple hypersaline wastewater

Aerobic granular sludge (AGS) technology has been recognized as a promising alternative to alleviate the osmotic stress of hypersaline wastewater. However, the response of AGS process to composite hypersaline wastewater on removal performance and populations was yet to be understood. In this work, two sequenced batch reactors were operated in parallel in absence (R0) and presence (R1) of high concentration sulfate as proxy for single and mixed salts (30 g salt·L^-1) respectively. Results demonstrated that the presence of sulfate in hypersaline wastewater enhanced chemical oxygen demand (COD) and total nitrogen (TN) removals of 95.3% and 65.5% respectively with lower accumulations of nitrite. High-throughput 16 S rRNA gene sequencing technique elucidated that Denitromonas (31.6%) and Xanthomarina (17.0%) were the more dominant genera in AGS response to mixed salts with high sulfate and laid the biological basis for strengthening removal performance. The enrichment of halophilic Luteococcus (23.5%) in the AGS surface indicated the potential role of mixed salts in shaping the physical properties and surface population structure of AGS. Our work could facilitate the potential applications of AGS technology for industrial hypersaline wastewater treatment with complicated compositions.

Sodium Lignosulfonate Modified Polystyrene for the Removal of Phenol from Wastewater

An eco-friendly and novel water treatment material was synthesized using sodium lignosulfonate modified polystyrene (SLPS), which can be used to eliminate phenols in aqueous solution. SLPS was characterized by BET, FTIR, SEM, and EDS. The effect of the initial pH value, phenol content, adsorption time, and temperature on the absorbability of phenol in SLPS was investigated through adsorption experiments. It was found that SLPS could efficiently adsorb phenol in aqueous solution at a pH value of about 7. The test results revealed that the kinetic adsorption and isotherm adsorption could be successfully described using the pseudo second-order and Langmuir models, respectively. It was illustrated that the phenol adsorption on SLPS was dominated by chemisorption and belonged to monolayer adsorption. The max. phenol adsorption value of SLPS was 31.08 mg/g at 30 °C. Therefore, SLPS displayed a great potential for eliminating phenol from polluted water as a kind of novel and effective adsorbent.

Hazardous wastes treatment technologies

A review of the literature published in 2019 on topics related to hazardous waste management in water, soils, sediments, and air. The review covered treatment technologies applying physical, chemical, and biological principles for the remediation of contaminated water, soils, sediments, and air. PRACTICAL POINTS: This report provides a review of technologies for the management of waters, wastewaters, air, sediments, and soils contaminated by various hazardous chemicals including inorganic (e.g., oxyanions, salts, and heavy metals), organic (e.g., halogenated, pharmaceuticals and personal care products, pesticides, and persistent organic chemicals) in three scientific areas of physical, chemical, and biological methods. Physical methods for the management of hazardous wastes including general adsorption, sand filtration, coagulation/flocculation, electrodialysis, electrokinetics, electro-sorption ( capacitive deionization, CDI), membrane (RO, NF, MF), photocatalysis, photoelectrochemical oxidation, sonochemical, non-thermal plasma, supercritical fluid, electrochemical oxidation, and electrochemical reduction processes were reviewed. Chemical methods including ozone-based, hydrogen peroxide-based, potassium permanganate processes, and Fenton and Fenton-like process were reviewed. Biological methods such as aerobic, anoxic, anaerobic, bioreactors, constructed wetlands, soil bioremediation and biofilter processes for the management of hazardous wastes, in mode of consortium and pure culture were reviewed. Case histories were reviewed in four areas including contaminated sediments, contaminated soils, mixed industrial solid wastes and radioactive wastes.

Electrodialytic Processes: Market Overview, Membrane Phenomena, Recent Developments and Sustainable Strategies

In the context of preserving and improving human health, electrodialytic processes are very promising perspectives. Indeed, they allow the treatment of water, preservation of food products, production of bioactive compounds, extraction of organic acids, and recovery of energy from natural and wastewaters without major environmental impact. Hence, the aim of the present review is to give a global portrait of the most recent developments in electrodialytic membrane phenomena and their uses in sustainable strategies. It has appeared that new knowledge on pulsed electric fields, electroconvective vortices, overlimiting conditions and reversal modes as well as recent demonstrations of their applications are currently boosting the interest for electrodialytic processes. However, the hurdles are still high when dealing with scale-ups and real-life conditions. Furthermore, looking at the recent research trends, potable water and wastewater treatment as well as the production of value-added bioactive products in a circular economy will probably be the main applications to be developed and improved. All these processes, taking into account their principles and specificities, can be used for specific eco-efficient applications. However, to prove the sustainability of such process strategies, more life cycle assessments will be necessary to convince people of the merits of coupling these technologies.

Electrodialysis Applications in Wastewater Treatment for Environmental Protection and Resources Recovery: A Systematic Review on Progress and Perspectives

This paper presents a comprehensive review of studies on electrodialysis (ED) applications in wastewater treatment, outlining the current status and the future prospect. ED is a membrane process of separation under the action of an electric field, where ions are selectively transported across ion-exchange membranes. ED of both conventional or unconventional fashion has been tested to treat several waste or spent aqueous solutions, including effluents from various industrial processes, municipal wastewater or salt water treatment plants, and animal farms. Properties such as selectivity, high separation efficiency, and chemical-free treatment make ED methods adequate for desalination and other treatments with significant environmental benefits. ED technologies can be used in operations of concentration, dilution, desalination, regeneration, and valorisation to reclaim wastewater and recover water and/or other products, e.g., heavy metal ions, salts, acids/bases, nutrients, and organics, or electrical energy. Intense research activity has been directed towards developing enhanced or novel systems, showing that zero or minimal liquid discharge approaches can be techno-economically affordable and competitive. Despite few real plants having been installed, recent developments are opening new routes for the large-scale use of ED techniques in a plethora of treatment processes for wastewater.

Reuse of manganese sulfate as raw material by recovery from pesticide's wastewater using nanofiltration and electro-electrodialysis: process simulation and analysis from actual data

Reuse of wastewater, as well as recovery of valuable, toxic or harmful products in industrial discharges, still represents an important issue, not only because it reduces the effect on receiving water bodies, but also because of the economic resources it represents for industry itself. In this research, in situ regeneration of Mn₂SO₄ is evaluated, for its reuse as the main raw material in the original process of a fungicide plant. The regeneration is evaluated by selective recovery of Mn²⁺, Zn²⁺ and SO₄ ⁼ present in the wastewater produced by the industrial plant, and utilizing nanofiltration, electro-electrodialysis and chemical precipitation as separation alternatives. Each alternative was designed and evaluated technically and economically through simulations in Aspen Plus^®, with data and information of the real process supplied by the company. Because zinc concentration is relatively low, its selective recovery was not attractive. The resulting Mn₂SO₄ solution and treated water quality in conventional alternatives were significantly poor with high costs. In contrast, nanofiltration and electro-electrodialysis alternatives generate water and by-products of higher quality and reuse potential with significantly lower costs. However, their viability depends on the membrane performance. The results were satisfactory, but future experimental studies are required to optimize the alternatives and define the correct pretreatment process.

Direct membrane filtration for wastewater treatment and resource recovery: A review

Direct membrane filtration has shown great potential in wastewater treatment and resource recovery in terms of its superior treated water quality, efficient nutrient recovery, and sustainable operation, especially under some scenarios where biological treatment is not feasible. This paper aims to give a comprehensive review of the state-of-the-art of direct membrane filtration processes (including pressure-driven, osmotic-driven, thermal-driven, and electrical-driven) in treating different types of wastewater for water reclamation and resource recovery. The factors influencing membrane performance and treatment efficiency in these direct membrane filtration processes are well illustrated, in which membrane fouling was identified as the main challenge. The strategies for improving direct membrane filtration performance, such as physical and chemical cleaning techniques and pretreatment of feed water, are highlighted. Towards scaling-up and long-term operation of direct membrane filtration for effective wastewater reclamation and resource recovery, the challenges are emphasized and the prospects are discussed.