Fabrication of water-repellent double-layered polydopamine/copper films on mesh with improved abrasion and corrosion resistance by solution-phase reduction for oily wastewater treatment

Modified silica-based double-layered hydrophobic-coated stainless steel mesh and its application for oil/seawater separation

A double-layered hydrophobic-coated stainless steel mesh (CSSM) was successfully prepared by vapor deposition of polydimethylsiloxane (PDMS) to form aerosol silica (SiO2) particles on SSM followed by coating with the in situ modified SiO2 generated in the natural rubber (NR) latex for use in oil/seawater separation. The in situ SiO2 particles were modified with octyltriethoxysilane (OTES) or hexadecyltrimethoxysilane (HDTMS). Transmission electron microscopy, 29Si solid-state nuclear magnetic resonance, and Fourier transform infrared spectroscopy were used to determine the structure of the in situ modified SiO2 generated in the NR latex. Scanning electron microscopy and water contact angle analyses were applied to characterize the morphology and hydrophobicity of the CSSM, respectively. The presence of aerosol SiO2 particles from PDMS and in situ modified SiO2 by OTES (MSi-O) or HDTMS (MSi-H) generated in the NR could enhance the surface roughness and hydrophobicity of the CSSM. The hydrophobic CSSM was then applied for the separation of chloroform/seawater and crude oil/seawater mixtures. A high separation efficiency (up to 99.3%) with the PDMS/NR/MSi-H CSSM was obtained and the mesh was reusable for up to 20 cycles.

A comprehensive review on state-of-the-art antifouling super(wetting and anti-wetting) membranes for oily wastewater treatment

One of the most dangerous types of pollution to the environment is oily wastewater, which is produced from a number of industrial sources and can cause damage to the environment, people, and creatures. To overcome this issue, membrane technology as an advanced method has been considered for treating oily wastewater due to its stability, high removal efficiency, and simplicity in scaling up. Membrane fouling, or the accumulation of oil droplets at or within the membrane pores, compromises the efficiency of membrane separation and water flux. In the last decade, the fabrication of membranes with specific wettability to reduce fouling has received much consideration. The purpose of this article is to offer a literature overview of all fabricated anti-fouling super(wetting and anti-wetting) membranes for applicable membrane processes for the separation of immiscible and emulsified oil/water mixtures. In this review, we first explain membrane fouling and discuss methods for preventing it. Afterwards, in all membrane separation processes, including pressure-driven, gravity-driven, and thermal-driven, membranes based on the form and density of oil are categorized as oil-removing or water-removing with special wettability, and then their wettability modification with different materials is particularly discussed. Finally, the prospect of anti-fouling membrane fabrication in the future is presented.

Robustly Adherable Hierarchical Nanostructures via Self-Bonding and Self-Texturing of Aluminum Nitride for Applications in Highly Efficient Oil/Water Separation

The release of wastewater containing oily contaminants into water bodies and soils severely threatens the environment and human health. Although several conventional techniques are used in treating oil/water mixtures and emulsions, these methods are often expensive, time-consuming, and inefficient. Porous membranes or sponges are widely used in filtration or absorption, but their use is limited by their low separation efficiencies and secondary contamination. Recently, a novel technology that is designed to selectively separate oil from oil/water mixtures or emulsions by using materials with special wetting surfaces was developed. Superwetting surfaces may be used to selectively separate oils from emulsions. This approach enables the use of materials with relatively large pores, resulting in high throughput properties and efficiencies. In this study, a facile method is proposed for use in preparing a superhydrophobic-superoleophilic felt fabric for utilization in separating oil/water mixtures and emulsions. By hydrolyzing aluminum nitride nanopowders, the desired micro-/nanostructures may be successfully fabricated and firmly attached to a fabric surface without using a binder resin. This results in various materials with special wetting properties, regardless of their sizes and shapes and the successful separation of oil and water from oil/water mixtures and emulsions in harsh environments. This approach exhibits promise as a low-cost, scalable, and efficient method of separating oily wastewater, with the potential for use in wider industrial applications.

Super-amphiphobic arabic gum-based coatings on textile for on-demand oily and dye wastewater treatment

Different membrane materials have broadly been constructed for oil-containing water separation, but most of preparation routes involve corrosive or toxic chemicals and especially many materials have only single superwetting property. Herein, a novel and eco-friendly cellulose-based textile membrane is developed by incorporating the composite coating consisting of arabic gum (AG), attapulgite (APT), and iron (Fe) onto cellulose textiles. The functionalized textile is superoleophobic underwater and superhydrophobic underoil. As a result, the textile prewetted with water or oil can be employed to separate light oil layer/water and heavy oil layer/water mixtures, respectively, and the separation efficiency to the two types of mixtures is larger than 98.3 %. Results also reveal that the decorated textile possesses superior stability and recyclability in purifying oily wastewater. More importantly, such coated textile is capable of filtrating water-soluble contaminants (dyes) from polluted water. Due to the versatility and environmental compatibility of product as well as the accessibility as agricultural and forestry product as raw materials, the advanced textiles may offer effective solutions to oily wastewater purification and water-soluble contaminant removal.

Durably dual superlyophobic cationic guar gum‑calcium complex decorated cellulose fabrics for on-demand oil/water separation

The removal to oils from water has become a global issue because of the growing of wastewater discharge and unceasing appearance of oil leaks. Herein, a kind of durably dual superlyophobic (superhydrophobic under oil and superoleophobic under water) cotton fabric (CF) was fabricated via simple assembly route that introduced guar hydroxypropyltrimonium chloride‑calcium (GHTC-Ca) chelate compound on the fabric surface. The coated CF exhibits good resistance to mechanical abrasion, corrosive aqueous solution, high temperature, and organic solvent immersion. Furthermore, due to prewetting-caused superoleophobicity underwater and superhydrophobicity underoil, the as-prepared CF can selectively separate both heavy oils and light oils in water under extremely harsh conditions with separation efficiencies as high as 98.7 % and 98.4 %, respectively. More importantly, the as-prepared fabrics are able to remove dispersed oil droplets from oil-in-water emulsions and water droplets from water-in-oil emulsions with separation efficiency of over 89 % and 91.4 %, respectively. Hence, this prominent separation performance suggests a good application prospect of GHTC-Ca functionalized CF in oily water purification.

Fabrication of a biological metal-organic framework based superhydrophobic textile fabric for efficient oil/water separation

In response to the industry's difficulty in properly separating oily wastewater discharge, researchers are investigating enhanced oil/water separation materials. In this work, a cost-effective and environmentally friendly superhydrophobic textile fabric was fabricated for effective oil-water mixture and emulsion separation. A biological metal-organic framework consisting of copper as a core metal and aspartic acid as a linker (Cu-Asp MOF) was used to improve the surface roughness of the pristine textile fabric, and stearic acid was used to lower its surface energy. The thermal gravimetric analysis investigated the prepared Cu-Asp MOF's thermal stability. X-ray spectroscopy and Fourier-transform infrared spectroscopy studied the crystal orientation and chemical composition of the Cu-Asp MOF, Cu-Asp MOF@SA, pristine textile fabric, and superhydrophobic textile fabric, respectively. The surface morphology of the pristine and modified textile fabric was studied by scanning electron microscope. The wettability results showed that the prepared superhydrophobic textile fabric has a water contact angle of 158° ± 1.3 and water sliding angle of 2° ± 0.2°. The prepared superhydrophobic textile fabric showed excellent oil-water mixture and emulsion separation performance, oil absorption capacity, chemical stability, mechanical abrasion resistance, and a high flux rate. These outstanding characteristics of the prepared superhydrophobic textile fabric greatly increase the possibility for practical applications.

Ionic liquid-modified polyimide membranes with in-situ-grown polydopamine for separation of oil–water emulsions

Leakage of oily industrial waste is not only a serious environmental and ecological hazard but also poses a significant health risk to people. Membrane separation, which is cost-effective and efficient, is one of the best solutions for reducing pollution discharge through oil–water separation. In this study, polydopamine (PDA) was incorporated into electrostatically spun ionic liquid-capped polyimide (IL-PI) membranes through an in situ growth method; the membranes exhibited the strong adsorption properties of PDA. The polyimide fibers were hydrophilically modified with an IL, which contains several hydrophilic groups, and PDA. Adjusting the polymerization time resulted in the formation of a composite membrane, which could effectively separate oil–water emulsions. Scanning electron microscopy analysis showed that with an increase in the PDA coating time, the PDA content in and on the surface of the composite membrane fibers significantly increased. In addition, the surface contact angle of the membrane decreased from 72.87° to 12.06° with the addition of the PDA coating, while the wettability was significantly improved. The PDA-modified fibrous membranes showed good separation of the emulsified oil–water mixtures. The maximum membrane flux and separation efficiency achieved was 280 L·m−2·h−1 and >99%, respectively. After 10 repeated cycles, the separation efficiency was maintained at >92%. This approach can be used for the design of future wastewater treatment solutions.

Extraordinary Superhydrophobic Polycaprolactone-Based Composite Membrane with an Alternated Micro-Nano Hierarchical Structure as an Eco-friendly Oil/Water Separator

Extraordinary superhydrophobic polycaprolactone (PCL) composite membranes with an alternated hierarchical micro-nano structure were designed by addition of SiO₂ aerogel. The highest water contact angle (WCA) of 166.8 ± 1.5° was obtained when SiO₂ aerogel content was 0.5% (PCL/SiO₂-a0.5) in the PCL composite membrane, which was higher than other reported polymer-based membranes. SiO₂ aerogel lowered PCL composite membrane's surface energy. The triple curvature structure composed of microspheres, nanospheres, and nanofibers produced on PCL/SiO₂-a0.5 membranes endowed the excellent roughness of the surface. Also, the inner structure of the PCL/SiO₂-a0.5 composite membrane composed of micro-nano spheres, nanofibers, and microfibers increased the porosity of the separation membrane, which would provide more adsorption space. The PCL/SiO₂-a0.5 composite membrane as a separator for surfactant-stabilized emulsions of water-in-oil showed ultrahigh separation flux and efficiency. Meanwhile, the PCL/SiO₂-a0.5 composite membrane had an outstanding chemical resistance, self-cleaning ability, and good reusability. The composite membranes reported in this work as eco-friendly separation materials possessed all these characters in oil/water separation. This research proposed a very simple method to design eco-friendly high-efficiency separators through the construction of the alternated micro-nano hierarchical structure.