Ultra-fine electrospun nanofibrous membranes for multicomponent wastewater treatment: Filtration and adsorption

Research Progress on Metal Ion Recovery Based on Membrane Technology and Adsorption Synergy

The development of modern industry will generate more and more waste containing metal ions. It is necessary to take appropriate measures to recover these ions, whether from the perspective of environmental protection or improving economic benefits. So far, scientists have studied many methods for recovering metal ions. Among these methods, adsorption and membrane separation have received widespread attention due to their own characteristics. Combining adsorption and membrane separation methods can better leverage their respective advantages to improve the ability of recovering metal ions. This review, therefore, focuses on the synergistic recovery of metal ions by adsorption and membrane separation methods. This article first briefly explains the theoretical principles of membrane separation and adsorption synergy, and then focuses on several technologies that have received attention in different chapters. In these chapters, membrane technology is briefly introduced, followed by the situation and progress of synergistic application with adsorption technology. Then, the article compares and elaborates on the advantages and disadvantages of the above technologies, and finally summarizes and looks forward to these technologies being used to solve the difficulties and challenges in industrial application.

Bead-Containing Superhydrophobic Nanofiber Membrane for Membrane Distillation

This study introduces an innovative approach to enhancing membrane distillation (MD) performance by developing bead-containing superhydrophobic sulfonated polyethersulfone (SPES) nanofibers with S-MWCNTs. By leveraging SPES's inherent hydrophobicity and thermal stability, combined with a nanostructured fibrous configuration, we engineered beads designed to optimize the MD process for water purification applications. Here, oxidized hydrophobic S-MWCNTs were dispersed in a SPES solution at concentrations of 0.5% and 1.0% by weight. These bead membranes are fabricated using a novel electrospinning technique, followed by a post-treatment with the hydrophobic polyfluorinated grafting agent to augment nanofiber membrane surface properties, thereby achieving superhydrophobicity with a water contact angle (WCA) of 145 ± 2° and a higher surface roughness of 512 nm. The enhanced membrane demonstrated a water flux of 87.3 Lm-2 h-1 and achieved nearly 99% salt rejection efficiency at room temperature, using a 3 wt% sodium chloride (NaCl) solution as the feed. The results highlight the potential of superhydrophobic SPES nanofiber beads in revolutionizing MD technology, offering a scalable, efficient, and robust membrane for salt rejection.

Fabrication of Poly(Lactic Acid)@TiO2 Electrospun Membrane Decorated with Metal-Organic Frameworks for Efficient Air Filtration and Bacteriostasis

The development of high-performance filtration materials is essential for the effective removal of airborne particles, and metal-organic frameworks (MOFs) anchored to organic polymer matrices are considered to be one of the most promising porous adsorbents for air pollutants. Nowadays, most air filters are generally based on synthetic fiber polymers derived from petroleum residues and have limited functionality, so the use of MOFs in combination with nanofiber air filters has received a lot of attention. Here, a conjugated electrostatic spinning method is demonstrated for the one-step preparation of poly(lactic acid) (PLA) nanofibrous membranes with a bimodal diameter distribution and the anchoring of Zeolitic Imidazolate Framework-8 (ZIF-8) by the introduction of TiO2 and in situ generation to construct favorable multiscale fibers and rough structures. The prepared PLA/TZ maintained a good PM2.5 capture efficiency of 99.97%, a filtration efficiency of 96.43% for PM0.3, and a pressure drop of 96.0 Pa, with the highest quality factor being 0.08449 Pa-1. Additionally, ZIF-8 was uniformly generated on the surface of PLA and TiO2 nanofibers, obtaining a roughened structure and a larger specific surface area. An enhanced filtration retention effect and electrostatic interactions, as well as active free radicals, can be generated for the deep inactivation of bacteria. Compared with the unmodified membrane, PLA/TZ prepared antibacterial characteristics induced by photocatalysis and Zn2+ release, with excellent bactericidal effects against S. aureus and E. coli. Overall, this work may provide a promising approach for the development of efficient biomass-based filtration materials with antimicrobial properties.

Adsorption of heavy metal onto biomass-derived activated carbon: review

Due to the rapid development of the social economy and the massive increase in population, human beings continue to undertake processing, and commercial manufacturing activities of heavy metals, which has caused serious damage to the environment and human health. Heavy metals lead to serious environmental problems such as soil contamination and water pollution. Human health and the living environment are closely affected by the handling of heavy metals. Researchers must find several simple, economical and practical methods to adsorb heavy metals. Adsorption technology has been recognized as an efficient and economic strategy, exhibiting the advantages of recovering and reusing adsorbents. Biomass-derived activated carbon adsorbents offer large adjustable specific surface area, hierarchically porous structure, strong adsorption capacity, and excellent high economic applicability. This paper focuses on reviewing the preparation methods of biomass-derived activated carbon in the past five years. The application of representative biomass-derived activated carbon in the adsorption of heavy metals preferentially was described to optimize the critical parameters of the activation type of samples and process conditions. The key factors of the adsorbent, the physicochemical properties of the heavy metals, and the adsorption conditions affecting the adsorption of heavy metals are highlighted. In addition, the challenges faced by biomass-derived activated carbon are also discussed.

Recovery of Extracellular Polymeric Substances from Excess Sludge Using High-Flux Electrospun Nanofiber Membranes

The recycling of extracellular polymeric substances (EPSs) from excess sludge in wastewater treatment plants has received increasing attention in recent years. Although membrane separation has great potential for use in EPS concentration and recovery, conventional membranes tend to exhibit low water flux and high energy consumption. Herein, electrospun nanofiber membranes (ENMs) were fabricated using polyvinylidene fluoride (PVDF) and used for the recovery of EPSs extracted from the excess sludge using the cation exchange resin (CER) method. The fabricated ENM containing 14 wt.% PVDF showed excellent properties, with a high average water flux (376.8 L/(m²·h)) and an excellent EPS recovery rate (94.1%) in the dead-end filtration of a 1.0 g/L EPS solution at 20 kPa. The ENMs displayed excellent mechanical strength, antifouling properties, and high reusability after five recycles. The filtration pressure had a negligible effect on the average EPS recovery rate and water flux. The novel dead-end filtration with an EPS filter cake on the ENM surface was effective in removing heavy-metal ions, with the removal rates of Pb²⁺, Cu²⁺, and Cr⁶⁺ being 89.5%, 73.5%, and 74.6%, respectively. These results indicate the potential of nanofiber membranes for use in effective concentration and recycling of EPSs via membrane separation.

Nanofiltration Treatment of Industrial Wastewater Doped with Organic Dye: A Study of Hydrodynamics and Specific Energy

This study was conducted to eliminate the ions and molecules present in the industrial wastewater received by the municipal wastewater treatment plant (WWTP) of Reghaia, which is located east of Algiers, Algeria. The process was developed for two different study matrices: (a) the wastewater from WWTP and (b) wastewater mixed with Brilliant Blue FCF (BBF) dye to show the influence of the strength of the ionic solution on the treatment. The most effective operating parameters were determined by assessing the residence time distribution applied to the reactor flow regime. Energy analysis showed the viability of a nanofiltration membrane, improving the permeate flux. The nanofiltration process consumed 1.94 kWh/m3 to reduce the chemical oxygen demand (COD) of 63.58% and 48.35% for raw wastewater and doped BBF wastewater, respectively. The results demonstrated that nanofiltration performance with a volume dilution ratio of 1/2 showed the reduction of the COD of 87.2% after 15 min for undoped wastewater, whereas the retention rate decreases to 64% with an increase of dilution ratio to 4/5 for the same water matrix. The influence of a pH of 5 has a significant influence on the composition of the wastewater matrix by the reduction of COD of 49.8% and 59.68% for doped wastewater and raw wastewater, respectively. This could be explained by the isolated points of the membrane in the order of 4.5.

Preparation of adsorptive polyethyleneimine/polyvinyl chloride electrospun nanofiber membrane: Characterization and application

Landfilling and burning plastic waste, especially waste polyvinyl chloride (PVC), can produce highly toxic and carcinogenic by-products that threaten the ecosystem and human health. However, there is still a lack of proper methods for waste PVC recycling. Therefore, developing feasible ways for waste PVC recovery is urgently needed. The purpose of this study is to analyze the characteristics of PVC-based adsorptive nanofiber membranes and test their ability for the treatment of wastewater containing Cibacron Brilliant Yellow 3G-P, a widely used reactive dye. The polyethylenimine/polyvinyl chloride membrane (PEI/PVCM) was characterized by FTIR, FE-SEM, TGA, tensile analysis, water contact angle measurement, and zeta-potential analysis. The FTIR analysis confirmed that the PEI has successfully crosslinked with PVC. The FE-SEM images showed that the nanofibers constituting PEI/PVCM are compact with an average fiber diameter of 181 nm. The TGA results showed that the membrane was able to remain stable in wastewater below 150 °C. The average stress and strain of the PEI/PVCM were 7.64 ± 0.32 MPa and 934.14 ± 48.12%, respectively. The water contact angle and zeta potential analysis showed that after the introduction of PEI, the membrane converted from hydrophobic to hydrophilic, and the pH_pzc was increased from 3.1 to 1.08. The pure water flux of the membrane was measured at 0.1 MPa and the result was 3013 ± 60 L/m²‧h. The wastewater purification capability of PEI/PVCM was measured at an initial dye concentration of 10 ppm and pH 4-9 at 0.1 MPa. The reusability of PEI/PVCM was verified through three adsorption-desorption cycles. The results demonstrated that the PEI/PVCM is a reusable membrane for efficient purification of wastewater containing reactive dyes over a wide pH range (pH 4-8).

Formation of Nano-Fibrous Patterns on Aluminum Substrates via Photolithographic Fabrication of Electrospun Photosensitive Polyimide Fibrous Membranes

The formation of polymeric micro-patterns on various substrates via a photolithography procedure has been widely used in semiconductor fabrication. Standard polymer patterns are usually fabricated via photosensitive polymer varnishes, in which large amounts of potentially harmful solvents with weight ratios over 50 wt% have to be removed. In the current work, a novel pattern-formation methodology via solvent-free electrospun photosensitive polymeric fibrous membranes (NFMs) instead of the conventional photosensitive solutions as the starting photoresists was proposed and practiced. For this purpose, a series of preimidized negative auto-photosensitive polyimide (PSPI) resins were first prepared via the two-step chemical imidization procedure from the copolymerization reactions of 3,3',4,4'-benzophenonetetracarboxylic- dianhydride (BTDA) and two ortho-methyl-substituted aromatic diamines, including 3,3',5,5'-tetramethyl-4,4'-diaminodiphenylmethane (TMMDA) and 3,7-diamino-2,8-dimethyl- dibenzothiophene sulfone (TSN). The derived homopolymer PI-1 (BTDA-TMMDA) and the copolymers, including SPI-2~SPI-6, with the molar ratio of 5~25% for TSN in the diamine units, showed good solubility in polar solvents. Then, a series of PSPI NFMs were fabricated via standard electrospinning procedure with the developed PSPI solutions in N,N-dimethylacetamide (DMAc) with a solid content of 25 wt% as the starting materials. The derived PSPI NFMs showed good thermal stability with 5% weight loss temperatures higher than 500 °C in nitrogen. Meanwhile, the derived PSPIs showed good photosensitivity to the ultraviolet (UV) emitting wavelengths of i-line (365 nm), g-line (405 nm) and h-line (436 nm) of the high-pressure mercury lamps in both forms of transparent films and opaque NFMs. Fine micro-patterns with a line width of around 100 μm were directly obtained from the representative SPI-4 NFM via standard photolithography procedure.

Electrospun Nanofiber-Based Membranes for Water Treatment

Water purification and water desalination via membrane technology are generally deemed as reliable supplementaries for abundant potable water. Electrospun nanofiber-based membranes (ENMs), benefitting from characteristics such as a higher specific surface area, higher porosity, lower thickness, and possession of attracted broad attention, has allowed it to evolve into a promising candidate rapidly. Here, great attention is placed on the current status of ENMs with two categories according to the roles of electrospun nanofiber layers: (i) nanofiber layer serving as a selective layer, (ii) nanofiber layer serving as supporting substrate. For the nanofiber layer’s role as a selective layer, this work presents the structures and properties of conventional ENMs and mixed matrix ENMs. Fabricating parameters and adjusting approaches such as polymer and cosolvent, inorganic and organic incorporation and surface modification are demonstrated in detail. It is crucial to have a matched selective layer for nanofiber layers acting as a supporting layer. The various selective layers fabricated on the nanofiber layer are put forward in this paper. The fabrication approaches include inorganic deposition, polymer coating, and interfacial polymerization. Lastly, future perspectives and the main challenges in the field concerning the use of ENMs for water treatment are discussed. It is expected that the progress of ENMs will promote the prosperity and utilization of various industries such as water treatment, environmental protection, healthcare, and energy storage.

Review of the Recent Advances in Electrospun Nanofibers Applications in Water Purification

Recently, nanofibers have come to be considered one of the sustainable routes with enormous applicability in different fields, such as wastewater treatment. Electrospun nanofibers can be fabricated from various materials, such as synthetic and natural polymers, and contribute to the synthesis of novel nanomaterials and nanocomposites. Therefore, they have promising properties, such as an interconnected porous structure, light weight, high porosity, and large surface area, and are easily modified with other polymeric materials or nanomaterials to enhance their suitability for specific applications. As such, this review surveys recent progress made in the use of electrospun nanofibers to purify polluted water, wherein the distinctive characteristics of this type of nanofiber are essential when using them to remove organic and inorganic pollutants from wastewater, as well as for oil/water (O/W) separation.

Zein adsorbents with micro/nanofibrous membrane structure for removal of oils, organic dyes, and heavy metal ions in aqueous solution

Developing multi-functional media for effectively removing different contaminants coexisted in wastewater system is highly desired. Herein, zein, a natural protein possessing abundant functional groups in molecule, is chosen to be fabricated into micro/nanofibrous membranes as adsorbents and separation media. Zein fibers with novel groove ribbon structures, which possess better structural characteristics, are designed for obtaining good adsorption performance. The adsorption performances of zein fiber membranes are evaluated. The results show that zein fiber membranes have the adsorption capacities up to 94 g/g for motor oil, 168 mg/g for Congo red, and 189 mg/g for Pb²⁺ ion for 1000 mg/L initial solution concentration, showing considerable competitiveness as compared with the reported adsorbents. The zein membrane with groove ribbon fiber morphology exhibits optimal adsorption capability and can be attractive multi-functional separation media.

Synthesis of ZnO Nanoparticles Loaded on Biochar Derived from Spartina alterniflora with Superior Photocatalytic Degradation Performance

Spartina alterniflora is an invasive plant from coastal wetlands, and its use in applications has garnered much interest. In this study, a composite photocatalyst (ZnO@BC) was synthesized by preparing zinc oxide (ZnO) nanoparticles with S. alterniflora extracts, S. alterniflora, and one-step carbonization, which was characterized using scanning electron microscope (SEM), transmission electron microscopy (TEM), Fourier transform infrared spectroscopy (FT-IR), Raman, X-ray photoelectron spectroscopy, ultraviolet-visible spectroscopy (UV-vis DRS), photoluminescence (PL) and N₂ adsorption-desorption isotherm. The degradation capacity and mechanism of malachite green (MG) using ZnO@BC were analyzed under visible irradiation, and the degradation products of malachite green were detected by LC-MS. The results show that ZnO@BC has a larger surface area (83.2 m²/g) and various reactive groups, which enhance its photocatalytic efficiency, with the presence of oxygen vacancy further improving the photocatalytic activity. The total removal rate of malachite green (400 mg/L) using ZnO@BC is up to 98.38%. From the LC-MS analysis, it could be concluded that malachite green is degraded by demethylation, deamination, conjugate structure and benzene ring structure destruction. This study provides a novel idea for the high-value utilization of S. alterniflora.

De Novo Ion-Exchange Membranes Based on Nanofibers

The unique functions of nanofibers (NFs) are based on their nanoscale cross-section, high specific surface area, and high molecular orientation, and/or their confined polymer chains inside the fibers. The introduction of ion-exchange (IEX) groups on the surface and/or inside the NFs provides de novo ion-exchangers. In particular, the combination of large surface areas and ionizable groups in the IEX-NFs improves their performance through indices such as extremely rapid ion-exchange kinetics and high ion-exchange capacities. In reality, the membranes based on ion-exchange NFs exhibit superior properties such as high catalytic efficiency, high ion-exchange and adsorption capacities, and high ionic conductivities. The present review highlights the fundamental aspects of IEX-NFs (i.e., their unique size-dependent properties), scalable production methods, and the recent advancements in their applications in catalysis, separation/adsorption processes, and fuel cells, as well as the future perspectives and endeavors of NF-based IEMs.

Novel adsorptive PVC nanofibrous/thiol-functionalized TNT composite UF membranes for effective dynamic removal of heavy metal ions

The development of efficient strategies for the removal of heavy metal ions from aqueous solutions is rapidly demanded as these contaminants are very toxic and carcinogenic and show detrimental effects on the living creatures. The main focus of the current study is on the preparation and assessment of electrospun adsorptive nanofiber membranes for the removal of toxic Ni(II) and Cu(II) from wastewater in the ultrafiltration process. Hydrothermally synthesized titanate nanotubes (TNT) was modified with thiol functional groups and then directly incorporated to the polyvinyl chloride nanofiber matrices via electrospinning process to fabricate an adsorptive membrane. The as-prepared electrospun nanofiber membranes and the nanoadsorbents were characterized with respect to the physiochemical properties, surface structure and morphology, applying XPS, FTIR, FESEM, EDX and TEM analysis and then, the membranes were evaluated in terms of the removal of the heavy metal ions in a continuous ultrafiltration mode. In adsorptive filtration of the metal ions, the effective factors including nanoadsorbents loading (0.5-1.5 wt%), initial metal ion concentration (60-150 mg/L), feed temperature (~25 °C-45 °C), presence of competing ion and reusability were investigated in the UF system where the membranes containing 1.5 wt% thiol-modified TNT and virgin TNT adsorbents demonstrated excellent removal efficiency compared to the other membranes. The Cu(II) and Ni(II) removal efficiency of the membrane containing 1.5 wt% functionalized TNT was 90% and 86.7%, respectively which was the highest ones. As was expected and due to the uniform dispersion and less aggregation of the modified TNT adsorbents on the large surface area of the electrospun nanofibers, more adsorption capacity of the nanoparticles can be exploited. Moreover, the strong affinity of the thiol functional groups toward the metal cations, these membranes removed metal contaminants more efficiently. Besides, the Cu(II) removal efficiency of the fabricated membranes didn't show any drastic changes in the presence of the competing ions. Furthermore, acceptable performance was achieved for the prepared membranes even after four adsorption/regeneration cycles in the continuous UF experiments, demonstrating the feasibility and effectiveness of the prepared adsorptive nanofiber membranes for the removal of heavy metal ions.

Modified Electrospun Polymeric Nanofibers and Their Nanocomposites as Nanoadsorbents for Toxic Dye Removal from Contaminated Waters: A Review

Electrospun polymer nanofibers (EPNFs) as one-dimensional nanostructures are characterized by a high surface area-to-volume ratio, high porosity, large number of adsorption sites and high adsorption capacity. These properties nominate them to be used as an effective adsorbent for the removal of water pollutants such as heavy metals, dyes and other pollutants. Organic dyes are considered one of the most hazardous water pollutants due to their toxic effects even at very low concentrations. To overcome this problem, the adsorption technique has proven its high effectiveness towards the removal of such pollutants from aqueous systems. The use of the adsorption technique depends mainly on the properties, efficacy, cost and reusability of the adsorbent. So, the use of EPNFs as adsorbents for dye removal has received increasing attention due to their unique properties, adsorption efficiency and reusability. Moreover, the adsorption efficiency and stability of EPNFs in aqueous media can be improved via their surface modification. This review provides a relevant literature survey over the last two decades on the fabrication and surface modification of EPNFs by an electrospinning technique and their use of adsorbents for the removal of various toxic dyes from contaminated water. Factors affecting the adsorption capacity of EPNFs, the best adsorption conditions and adsorption mechanism of dyes onto the surface of various types of modified EPNFs are also discussed. Finally, the adsorption capacity, isotherm and kinetic models for describing the adsorption of dyes using modified and composite EPNFs are discussed.

Ultrahigh water permeance of a reduced graphene oxide nanofiltration membrane for multivalent metal ion rejection

We develop a kind of pure rGO membrane using amino-hydrothermal reduction that exhibits an ultrahigh water permeance of 142.5 L m-2 h-1 bar-1 while still maintaining a high rejection rate of 91.6% for multivalent metal ions. The prepared rGO membranes have two types of spacing: larger hydrophilic spacing and smaller hydrophobic spacing, resulting in superior filtration performance. This provides a new avenue for multivalent metal ion separation using pure rGO membranes.

Sustainable carboxylated cellulose filters for efficient removal and recovery of lanthanum

Carboxylated cellulose filters were fabricated by oxidation of a cellulose fibrous mat via TEMPO-mediated oxidation. These carboxylated cellulose filters were employed as sustainable filters for removal and recovery of lanthanum ions (La (III)) with high adsorption capability. The surface chemistry of the carboxylated cellulose fibers before and after adsorption of La (III) was investigated systematically. The distribution of La (III) on carboxylated cellulose fibers were explored by EDX mapping approach, which revealed that the adsorption occurred on both the surface and the internal structure of the cellulose fibers. The kinetics and isotherms of the adsorption were conducted to understand the adsorption mechanism of the carboxylated cellulose filter and to learn the maximum adsorption capacity for La (III) which was as high as 33.7 mg/g. The adsorption selectivity of the carboxylated cellulose filter for La (III) was determined when interfering ions including mono- and di-covalent ions were involved. The carboxylated cellulose filter exhibited high adsorption capability and high permeation flux evidenced by the breakthrough curves of the dynamic adsorption of La (III) under an extremely low pressure of 0.07 kPa. A variety of desorption reagents were selected to recover lanthanum from the carboxylated cellulose filter, where the optimized conditions for recovery were explored. Finally, a spiral wound cartridge of the carboxylated cellulose fibrous mat was fabricated and the removal and the recovery of La (III, 2.5 ppm) from massive lanthanum-containing water were demonstrated. It was very impressive that the high rejection ratio of 94.3% was achieved under the low pressure drop of 3.0 kPa remaining throughout the separation process, and the treated solution volume was high up to 21.4 L, which was about six-times higher than that of commercially available nanofibrous adsorption membranes, indicating that the carboxylated cellulose filter could be used as a highly efficient adsorption medium for industrial recovery of rare earth metals.