Highly Efficient and Sustainable PM Filtration Using Piezo Nanofibrous Membrane with Gradient Shrinking Porous Network

Antiviral Activity of Electrospun Polyamide Ultrathin Fibers Against SARS-CoV-2 Variant

The development of new strategies to produce nanomaterials that can be used as personal protective equipment with antiviral activity and low toxicity is crucial. Electrospun ultrathin fibers have attracted considerable attention due to their potential for biomedical applications, including antiviral activity. Herein, we electrospun different grades of commercially available polyamide to produce ultrathin fibers and investigate their antiviral activity against SARS-CoV-2 Gamma lineage (P.1). We evaluated the morphology, chemical composition, and mechanical properties of the ultrathin fibers. We also investigated the in vitro cytotoxicity, hemolytic activity, and antiviral activity against SARS-CoV-2 Gamma lineage (P.1) of the developed ultrathin fibers. The ultrathin fibers had the following diameters and elastic moduli: (i) unmodified crude ultrathin polyamide (PAP) 0.59 μm and 3 MPa, (ii) polyamide Biotech (PAAM) 0.74 μm and 2.2 MPa, and (iii) Amni Virus-Bac OFF polyamide (PAVB) 0.69 μm and 1.06 MPa. The ultrathin PAP fibers showed increased antiviral activity compared to the other ultrathin fibers (PAAM and PAVB). None of the electrospun fibers showed cytotoxicity at the lowest concentration (12.5%). Additionally, hemolysis tests demonstrated a nonhemolytic profile for all fiber groups, reinforcing their biocompatibility and suitability for biomedical applications. The antiviral properties of the electrospun ultrathin PAP fibers, combined with their noncytotoxic and nonhemolytic characteristics, highlight their potential to be used as personal protection against SARS-CoV-2.

Hybrid Nanofibrous Membrane with Durable Electret for Anti-Wetting Air Filtration

Electrospun fibrous materials with fine fibers and small pores are fundamental for particulate matter (PM) filtration, addressing its harmful environmental and health impacts. However, the existing electrospun fibers are still limited to their sub-micron diameters and unstable surface electrostatic effect, leading to deteriorated filtration performance after prolonged storage or wetting. Herein, the study creates nanofibrous membranes with long-time stable electrostatics by electret-enhanced electrospinning. The phase separation and polarization of the charged jet are manipulated to achieve rapid stretch and strong electret. The obtained membrane exhibits nanosized structures with fiber diameters of ≈220 nm, pore size <1 µm, as well as robust surface potential of 0.4 kV. By virtue of the synergistic effects of sieving and adsorption, the nanofibrous membrane showed a remarkable PM0.3 filtration efficiency of 96.6% and pressure drop of 140 Pa, even reaching the N90 standard after five wetting cycles. The design of such durable membranes will offer a new sight in the functional filtration materials.

Biodegradable Poly (L-Lactic acid) Fibrous Membrane with Ribbon-Structured Fibers and Ultrafine Nanofibers Enhances Air Filtration Performance

Here, the poly (l-lactic acid) (PLLA) membrane with multi-structured networks (MSN) is successfully prepared by electrospinning technology for the first time. It is composed of micron-sized ribbon-structured fibers and ultrafine nanofibers with a diameter of tens of nanometers, and they are connected to form the new network structure. Thanks to the special fiber morphology and structure, the interception and electrostatic adsorption ability for against atmospheric particulate matter (PM) are significantly enhanced, and the resistance to airflow is reduced due to the "slip effect" caused by ultrafine nanofibers. The PLLA MSN membrane shows excellent filtration performance with ultra-high filtration efficiency (>99.9% for PM2.5 and >99.5% for PM0.3) and ultra-low pressure drop (≈20 Pa). It has demonstrated filtration performance that even exceeds current non-biodegradable polymer materials, laying the foundation for future applications of biodegradable PLLA in the field of air filtration. In addition, this new structure also provides a new idea for optimizing the performance of other polymer materials.

Rational Design of a Necklace-like ZIF-67/Poly(vinylidene fluoride) Electrospun Nanofiber Hybrid Membrane for Simultaneous Removal of PM0.3 and SO2

Growing concerns over poor air quality, especially in urban and industrial regions, have led to increased global demands for advanced air-purification technologies. However, the stability and airborne pollutant control abilities of the available air-purification materials under diverse environmental conditions are limited. Thus, the advanced development of filtration materials that can effectively control different types of pollutants, such as particulate matter (PM) and gaseous pollutants, simultaneously has attracted attention. The zeolitic imidazolate framework (ZIF), a type of porous metal-organic framework (MOF), is a promising material for capturing weakly acidic toxic gases such as SO2 owing to its excellent adsorption performance and high thermal and chemical stability. In this study, we successfully developed an ultrastable necklace-like multifunctional hybrid membrane via the cetyltrimethylammonium bromide-assisted in situ growth of zeolitic imidazolate framework (ZIF)-67 crystals on electrospun Co2+-doped poly(vinylidene fluoride) nanofibers (70 nm) that can be used in different moisture environments to achieve sustainable air-filtration performance. The hybrid nanocomposite membrane demonstrated excellent performance for the simultaneous control of intractable fine PM0.3 (filtration efficiency, 99.461%) and SO2 (adsorption capacity, 1476.5 mg g-1) under different humidity conditions. This study contributes to the optimal synergistic integration of the advanced metal-organic framework (MOF)-nanofiber nanocomposite membranes and can guide the rational design and conceptualization of a facile and novel membrane for various applications in the environmental science and energy fields.

Ultrathin, ultralight dual-scale fibrous networks with high-infrared transmittance for high-performance, comfortable and sustainable PM0.3 filter

Highly permeable particulate matter (PM) can carry various bacteria, viruses and toxics and pose a serious threat to public health. Nevertheless, current respirators typically sacrifice their thickness and base weight for high-performance filtration, which inevitably causes wearing discomfort and significant consumption of raw materials. Here, we show a facile yet massive splitting eletrospinning strategy to prepare an ultrathin, ultralight and radiative cooling dual-scale fiber membrane with about 80% infrared transmittance for high-protective, comfortable and sustainable air filter. By tailoring antibacterial surfactant-triggered splitting of charged jets, the dual-scale fibrous filter consisting of continuous nanofibers (44 ± 12 nm) and submicron-fibers (159 ± 32 nm) is formed. It presents ultralow thickness (1.49 μm) and base weight (0.57 g m-2) but superior protective performances (about 99.95% PM0.3 removal, durable antibacterial ability) and wearing comfort of low air resistance, high heat dissipation and moisture permeability. Moreover, the ultralight filter can save over 97% polymers than commercial N95 respirator, enabling itself to be sustainable and economical. This work paves the way for designing advanced and sustainable protective materials.

Electroactive, Antibacterial, and Biodegradable Poly(lactic acid) Nanofibrous Air Filters for Healthcare

Poly(lactic acid) (PLA)-based nanofibrous membranes (NFMs) hold great potential in the field of biodegradable filters for air purification but are largely limited by the relatively low electret properties and high susceptibility to bacteria. Herein, we disclosed a facile approach to the fabrication of electroactive and antibacterial PLA NFMs impregnated with a highly dielectric photocatalyst. In particular, the microwave-assisted doping (MAD) protocol was employed to yield Zn-doped titanium dioxide (Zn-TIO), featuring the well-defined anatase phase, a uniform size of ∼65 nm, and decreased band gap (3.0 eV). The incorporation of Zn-TIO (2, 6, and 10 wt %) into PLA gave rise to a significant refinement of the electrospun nanofibers, decreasing from the highest diameter of 581 nm for pure PLA to the lowest value of 264 nm. More importantly, dramatical improvements in the dielectric constants, surface potential, and electret properties were simultaneously achieved for the composite NFMs, as exemplified by a nearly 94% increase in surface potential for 3-day-aged PLA/Zn-TIO (90/10) compared with that of pure PLA. The well regulation of morphological features and promotion of electroactivity contributed to a distinct increase in the air filtration performance, as demonstrated by 98.7% filtration of PM_0.3 with the highest quality factor of 0.032 Pa^-1 at the airflow velocity of 32 L/min for PLA/Zn-TIO (94/6), largely surpassing pure PLA (89.4%, 0.011 Pa^-1). Benefiting from the effective generation of reactive radicals and gradual release of Zn²⁺ by Zn-TIO, the electroactive PLA NFMs were ready to profoundly inactivate Escherichia coli and Staphylococcus epidermidis. The exceptional combination of remarkable electret properties and excellent antibacterial performance makes the PLA membrane filters promising for healthcare.

High-performance multifunctional electrospun fibrous air filter for personal protection: A review

With the increasingly serious air pollution and the rampant coronavirus disease 2019 (COVID–19), preparing high–performance air filter to achieve the effective personal protection has become a research hotspot. Electrospun nanofibrous membrane has become the first choice of air filter because of its small diameter, high specific surface area and porosity. However, improving the filtration performance of the filter only cannot meet the personal needs: it should be given more functions based on high filtration performance to maximize the personal benefits, called, multifunctional, which can also be easily realized by electrospinning technology, and has attracted much attention. In this review, the filtration mechanism of high–performance electrospun air filter is innovatively summarized from the perspective of membrane. On this basis, the specific preparation process, advantages and disadvantages are analyzed in detail. Furthermore, other functions required for achieving maximum personal protection benefits are introduced specifically, and the existing high–performance electrospun air filter with multiple functions are summarized. Finally, the challenges, limitations, and development trends of manufacturing high–performance air filter with multiple functions for personal protection are presented.

Biocompatibile nanofiber based membranes for high-efficiency filtration of nano-aerosols with low air resistance

Particulate matter (PMs) from combustion emissions (traffic, power plant, and industries) and the novel coronavirus (COVID-19) pandemic have recently enhanced the development of personal protective equipment against airborne pathogens to protect humans' respiratory system. However, most commercial face masks still cannot simultaneously achieve breathability and high filtration of PMs, bacteria, and viruses. This study used the electrospinning method with polyimide (PI) and polyethersulfone (PES) solutions to form a nanofiber membrane with low-pressure loss and high biocompatibility for high-efficiency bacteria, viruses, and nano-aerosol removal. Conclusively, the optimized nano-sized PI/PES membrane (0.1625 m²/g basis weight) exhibited conspicuous performance for the highest filtration efficiency towards PM from 50 to 500 nm (99.74 %), good filter quality of nano-aerosol (3.27 Pa^-1), exceptional interception ratio against 100-nm airborne COVID-19 (over 99 %), and non-toxic effect on the human body (107 % cell viability). The PI/PES nanofiber membrane required potential advantage to form a medical face mask because of its averaged 97 % BEF on Staphylococcus aureus filiation and ultra-low pressure loss of 0.98 Pa by referring ASTM F2101-01. The non-toxic PI/PES filters provide a new perspective on designing excellent performance for nano-aerosols from air pollution and airborne COVID-19 with easy and comfortable breathing under ultra-low air flow resistance.

Biomimetic Fibrous Leaf-Vein Membrane Enabling Unidirectional Water Penetration and Effective Antibacterial PM Filtration

Air pollution induced by pathogenic particulate matter (PM) has posed a serious threat to public health worldwide. Advanced air filters are thus required, not only exhibiting high PM capture efficiency, low breathing resistance, and high internal moisture transferring performance but also isolating and inactivating external pathogenic aerosols. In this study, we demonstrated a facile approach to construct a biomimetic fibrous leaf-vein membrane with unidirectional water penetration and effective antibacterial PM filtration by one-step electrospinning of poly(vinylidene fluoride) (PVDF)-based multilayer nanofibers. With ultrathin fibers penetrating the skeletal framework of bimodal thick fibers, the membranes showed gradient interconnected porous structures and achieved a highly efficient and stable (in an acid and alkali environment) PM_0.3 interception (>99.98%) with low air drag (51-71 Pa). In addition, the gradient narrow pores of the membranes contributed to a gradient higher hydrophilicity. The subsequent unidirectional water motion effectively isolates pathogenic aerosols typically generated by external individuals or ultrafast water penetration from the inverse face. Moreover, the membranes demonstrated an antibacterial efficacy (>99.99%) in a 5 min contact, inactivating the intercepted airborne pathogens efficiently. The test results proved that the proposed membranes were promising advanced air filters for respirator applications.