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Yao X, Wang Z, Qian M, Deng Q, Sun P. Kinetic Aspects of Esterification and Transesterification in Microstructured Reactors. Molecules 2024; 29:3651. [PMID: 39125055 PMCID: PMC11314161 DOI: 10.3390/molecules29153651] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/16/2024] [Revised: 07/24/2024] [Accepted: 07/29/2024] [Indexed: 08/12/2024] Open
Abstract
Microstructured reactors offer fast chemical engineering transfer and precise microfluidic control, enabling the determination of reactions' kinetic parameters. This review examines recent advancements in measuring microreaction kinetics. It explores kinetic modeling, reaction mechanisms, and intrinsic kinetic equations pertaining to two types of microreaction: esterification and transesterification reactions involving acids, bases, or biocatalysts. The utilization of a micro packed-bed reactor successfully achieves a harmonious combination of the micro-dispersion state and the reaction kinetic characteristics. Additionally, this review presents micro-process simulation software and explores the advanced integration of microreactors with spectroscopic analyses for reaction monitoring and data acquisition. Furthermore, it elaborates on the control principles of the micro platform. The superiority of online measurement, automation, and the digitalization of the microreaction process for kinetic measurements is highlighted, showcasing the vast prospects of artificial intelligence applications.
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Affiliation(s)
- Xingjun Yao
- Shandong Provincial Key Laboratory of Chemical Energy Storage and Novel Cell Technology, School of Chemistry and Chemical Engineering, Liaocheng University, Liaocheng 252059, China
| | - Zhenxue Wang
- Shandong Provincial Key Laboratory of Chemical Energy Storage and Novel Cell Technology, School of Chemistry and Chemical Engineering, Liaocheng University, Liaocheng 252059, China
| | - Ming Qian
- Shandong Provincial Key Laboratory of Chemical Energy Storage and Novel Cell Technology, School of Chemistry and Chemical Engineering, Liaocheng University, Liaocheng 252059, China
| | - Qiulin Deng
- School of Materials Science and Engineering, Southwest University of Science and Technology, Mianyang 621010, China;
| | - Peiyong Sun
- Beijing Institute of Petrochemical Technology, Daxing District, Beijing 102617, China;
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2
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Design and economic analysis of biodiesel production process of simultaneous supercritical transesterification and partial hydrogenation using soybean oil with Pd/Al2O3 catalyst. Chem Eng Res Des 2021. [DOI: 10.1016/j.cherd.2021.06.010] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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3
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Development of microreactors applied on biodiesel synthesis: From experimental investigation to numerical approaches. J IND ENG CHEM 2019. [DOI: 10.1016/j.jiec.2018.09.021] [Citation(s) in RCA: 18] [Impact Index Per Article: 3.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/18/2023]
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4
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Supercritical CO2 technology applied to the production of flavor ester compounds through lipase-catalyzed reaction: A review. J CO2 UTIL 2018. [DOI: 10.1016/j.jcou.2017.11.011] [Citation(s) in RCA: 40] [Impact Index Per Article: 6.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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Farobie O, Matsumura Y. Energy analysis for the production of biodiesel in a spiral reactor using supercritical tert-butyl methyl ether (MTBE). BIORESOURCE TECHNOLOGY 2015; 196:65-71. [PMID: 26231125 DOI: 10.1016/j.biortech.2015.07.049] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/04/2015] [Revised: 07/14/2015] [Accepted: 07/16/2015] [Indexed: 06/04/2023]
Abstract
In this study, energy analysis was conducted for the production of biodiesel in a spiral reactor using supercritical tert-butyl methyl ether (MTBE). This study aims to determine the net energy ratio (NER) and energy efficiency for the production of biodiesel using supercritical MTBE and to verify the effectiveness of the spiral reactor in terms of heat recovery efficiency. The analysis results revealed that the NER for this process was 0.92. Meanwhile, the energy efficiency was 0.98, indicating that the production of biodiesel in a spiral reactor using supercritical MTBE is an energy-efficient process. By comparing the energy supply required for biodiesel production between spiral and conventional reactors, the spiral reactor was more efficient than the conventional reactor.
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Affiliation(s)
- Obie Farobie
- Division of Energy and Environmental Engineering, Institute of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527, Japan
| | - Yukihiko Matsumura
- Division of Energy and Environmental Engineering, Institute of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527, Japan.
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Silva CD, Oliveira JV. Biodiesel production through non-catalytic supercritical transesterification: current state and perspectives. BRAZILIAN JOURNAL OF CHEMICAL ENGINEERING 2014. [DOI: 10.1590/0104-6632.20140312s00002616] [Citation(s) in RCA: 54] [Impact Index Per Article: 5.4] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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7
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Economic analysis of a plant for biodiesel production from waste cooking oil via enzymatic transesterification using supercritical carbon dioxide. J Supercrit Fluids 2014. [DOI: 10.1016/j.supflu.2013.10.018] [Citation(s) in RCA: 61] [Impact Index Per Article: 6.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
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Maddikeri GL, Pandit AB, Gogate PR. Intensification Approaches for Biodiesel Synthesis from Waste Cooking Oil: A Review. Ind Eng Chem Res 2012. [DOI: 10.1021/ie301675j] [Citation(s) in RCA: 154] [Impact Index Per Article: 12.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Ganesh L. Maddikeri
- Chemical Engineering Department, Institute of Chemical Technology, Matunga, Mumbai 40019, India
| | - Aniruddha B. Pandit
- Chemical Engineering Department, Institute of Chemical Technology, Matunga, Mumbai 40019, India
| | - Parag R. Gogate
- Chemical Engineering Department, Institute of Chemical Technology, Matunga, Mumbai 40019, India
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Martínez Arias EL, Fazzio Martins P, Jardini Munhoz AL, Gutierrez-Rivera L, Maciel Filho R. Continuous Synthesis and in Situ Monitoring of Biodiesel Production in Different Microfluidic Devices. Ind Eng Chem Res 2012. [DOI: 10.1021/ie300486v] [Citation(s) in RCA: 49] [Impact Index Per Article: 4.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Edgar L. Martínez Arias
- Laboratory of Optimization,
Design, and Advanced Control (LOPCA), School of Chemical Engineering, University of Campinas (UNICAMP), Avenida Albert Einstein,
500, 13083-852, Campinas, São Paulo, Brazil
| | - Patricia Fazzio Martins
- Laboratory of Optimization,
Design, and Advanced Control (LOPCA), School of Chemical Engineering, University of Campinas (UNICAMP), Avenida Albert Einstein,
500, 13083-852, Campinas, São Paulo, Brazil
- Department of Earth and Exact
Sciences, Federal University of São Paulo (UNIFESP), Rua Prof. Artur Riedel, 275, 09972-270, Diadema, São Paulo,
Brazil
| | - André L. Jardini Munhoz
- Laboratory of Optimization,
Design, and Advanced Control (LOPCA), School of Chemical Engineering, University of Campinas (UNICAMP), Avenida Albert Einstein,
500, 13083-852, Campinas, São Paulo, Brazil
| | - Luis Gutierrez-Rivera
- National Institute
for Nanotechnology, National Research Council Canada, 11421 Saskatchewan
Drive NW, Edmonton, Alberta, Canada
| | - Rubens Maciel Filho
- Laboratory of Optimization,
Design, and Advanced Control (LOPCA), School of Chemical Engineering, University of Campinas (UNICAMP), Avenida Albert Einstein,
500, 13083-852, Campinas, São Paulo, Brazil
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Bernal JM, Lozano P, García-Verdugo E, Burguete MI, Sánchez-Gómez G, López-López G, Pucheault M, Vaultier M, Luis SV. Supercritical synthesis of biodiesel. Molecules 2012; 17:8696-719. [PMID: 22825622 PMCID: PMC6268286 DOI: 10.3390/molecules17078696] [Citation(s) in RCA: 24] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/18/2012] [Revised: 07/12/2012] [Accepted: 07/16/2012] [Indexed: 11/17/2022] Open
Abstract
The synthesis of biodiesel fuel from lipids (vegetable oils and animal fats) has gained in importance as a possible source of renewable non-fossil energy in an attempt to reduce our dependence on petroleum-based fuels. The catalytic processes commonly used for the production of biodiesel fuel present a series of limitations and drawbacks, among them the high energy consumption required for complex purification operations and undesirable side reactions. Supercritical fluid (SCF) technologies offer an interesting alternative to conventional processes for preparing biodiesel. This review highlights the advances, advantages, drawbacks and new tendencies involved in the use of supercritical fluids (SCFs) for biodiesel synthesis.
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Affiliation(s)
- Juana M. Bernal
- Departamento de Bioquímica y Biología Molecular B e Inmunología, Facultad de Química, Regional Campus of International Excellence “Campus Mare Nostrum”, Universidad de Murcia, Campus de Espinardo, E-30100 Murcia, Spain;
| | - Pedro Lozano
- Departamento de Bioquímica y Biología Molecular B e Inmunología, Facultad de Química, Regional Campus of International Excellence “Campus Mare Nostrum”, Universidad de Murcia, Campus de Espinardo, E-30100 Murcia, Spain;
| | - Eduardo García-Verdugo
- Departamento de Química Inorgánica y Orgánica, Universidad Jaume I, Campus del Riu Sec, E-12071 Castellón, Spain; (E.G.-V.); (M.I.B.); (S.V.L.)
| | - M. Isabel Burguete
- Departamento de Química Inorgánica y Orgánica, Universidad Jaume I, Campus del Riu Sec, E-12071 Castellón, Spain; (E.G.-V.); (M.I.B.); (S.V.L.)
| | - Gregorio Sánchez-Gómez
- Departamento de Química Inorgánica, Facultad de Química, Regional Campus of International Excellence “Campus Mare Nostrum”, Universidad de Murcia, Campus de Espinardo, E-30100 Murcia, Spain; (G.S.-G.); (G.L.-L.)
| | - Gregorio López-López
- Departamento de Química Inorgánica, Facultad de Química, Regional Campus of International Excellence “Campus Mare Nostrum”, Universidad de Murcia, Campus de Espinardo, E-30100 Murcia, Spain; (G.S.-G.); (G.L.-L.)
| | - Mathieu Pucheault
- Groupe Phoenics, Institut des Sciences Moléculaires, Université Bordeaux 1. CNRS UMR 5255, F33405 Talence cedex, France; (M.P.); (M.V.)
| | - Michel Vaultier
- Groupe Phoenics, Institut des Sciences Moléculaires, Université Bordeaux 1. CNRS UMR 5255, F33405 Talence cedex, France; (M.P.); (M.V.)
| | - Santiago V. Luis
- Departamento de Química Inorgánica y Orgánica, Universidad Jaume I, Campus del Riu Sec, E-12071 Castellón, Spain; (E.G.-V.); (M.I.B.); (S.V.L.)
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Supercritical Transesterification of Palm Oil and Hydrated Ethanol in a Fixed Bed Reactor with a CaO/Al2O3 Catalyst. ENERGIES 2012. [DOI: 10.3390/en5041062] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
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12
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Anitescu G, Bruno TJ. Fluid properties needed in supercritical transesterification of triglyceride feedstocks to biodiesel fuels for efficient and clean combustion – A review. J Supercrit Fluids 2012. [DOI: 10.1016/j.supflu.2011.11.020] [Citation(s) in RCA: 42] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
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13
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Synthesis of biodiesel from soybean oil using supercritical methanol in a one-step catalyst-free process in batch reactor. J Supercrit Fluids 2011. [DOI: 10.1016/j.supflu.2011.07.011] [Citation(s) in RCA: 47] [Impact Index Per Article: 3.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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