Insights into Practical-Scale Electrochemical H2O2 Synthesis

A near-infrared fluorescent probe based FRET for ratiometric sensing of H2O2 and viscosity in live cells

Hydrogen peroxide (H2O2) and viscosity play vital roles in the cellular environment as signaling molecule and microenvironment parameter, respectively, and are associated with many physiological and pathological processes in biological systems. We developed a near-infrared fluorescent probe, CQ, which performed colorimetric and ratiometric detection of H2O2 and viscosity based on the FRET mechanism, and was capable of monitoring changes in viscosity and H2O2 levels simultaneously through two different channels. Based on the specific reaction of H2O2 with borate ester, CQ exhibited a significant ratiometric response to H2O2 with a large Stokes shift of 221 nm, a detection limit of 0.87 μM, a near-infrared emission wavelength of 671 nm, a response time of 1 h, a wide detection ranges of 0.87-800 μM and a high energy transfer efficiency of 99.9 %. CQ could also recognize viscosity by the TICT mechanism, and efficiently detect viscosity changes caused by food thickeners. More importantly, CQ could successfully detect endogenous/exogenous H2O2 and viscosity in live HeLa cells, which was expected to be a practical tool for detecting H2O2 and viscosity in live cells.

Advanced Nanocarbons Toward two-Electron Oxygen Electrode Reactions for H2O2 Production and Integrated Energy Conversion

Hydrogen peroxide (H2O2) plays a pivotal role in advancing sustainable technologies due to its eco-friendly oxidizing capability. The electrochemical two-electron (2e-) oxygen reduction reaction and water oxidation reaction present an environmentally green method for H2O2 production. Over the past three years, significant progress is made in the field of carbon-based metal-free electrochemical catalysts (C-MFECs) for low-cost and efficient production of H2O2 (H2O2EP). This article offers a focused and comprehensive review of designing C-MFECs for H2O2EP, exploring the construction of dual-doping configurations, heteroatom-defect coupling sites, and strategic dopant positioning to enhance H2O2EP efficiency; innovative structural tuning that improves interfacial reactant concentration and promote the timely release of H2O2; modulation of electrolyte and electrode interfaces to support the 2e- pathways; and the application of C-MFECs in reactors and integrated energy systems. Finally, the current challenges and future directions in this burgeoning field are discussed.

Electrochemical Generation of Hydroxide and Hydrogen Peroxide for Hydrolysis of Sulfuryl Fluoride Fumigant

The post-harvest fumigant, sulfuryl fluoride (SO2F2), is a >1000-fold more potent greenhouse gas than carbon dioxide and methane. Pilot studies have shown that SO2F2 fumes vented from fumigation chambers can be captured and hydrolyzed by hydroxide (OH-) and hydrogen peroxide (H2O2) at pH ∼ 12 in a scrubber, producing SO42- and F- as waste salts. To reduce the costs and challenges associated with purchasing and mixing these reagents onsite, this study evaluates the electrochemical generation of OH- and H2O2 within spent scrubbing solution, taking advantage of the waste SO42- and F- as free sources of electrolyte. The study used a gas diffusion electrode constructed from carbon paper coated with carbon black as a catalyst selective for the reduction of O2 to H2O2. Under galvanostatic conditions, the study evaluated the effect of electrochemical conditions, including applied cathodic current density and electrolyte strength. Within an electrolyte containing 200 mM SO42- and 400 mM F-, comparable to the waste salts generated by a SO2F2 scrubbing event, the system produced 250 mM H2O2 at pH 12.6 within 4 h with a Faradaic efficiency of 98.8% for O2 reduction to H2O2. In a scrubbing-water sample from lab-scale fumigation, the system generated ∼200 mM H2O2 at pH 13.5 within 4 h with a Faradaic efficiency of 75.6%. A comparison of the costs to purchase NaOH and H2O2 against the electricity costs for electrochemical treatment indicated that the electrochemical approach could be 38-71% lower, depending on the local cost of electricity.

Strain-induced catalytic enhancement in Co-BTA and Rh-BTA for efficient 2e- oxygen reduction: a DFT study

Here we design TM-BTA catalysts for the electrochemical synthesis of hydrogen peroxide (H2O2), focusing on the efficient two-electron (2e-) oxygen reduction pathway. Employing density functional theory (DFT), we screened 17 transition metals, identifying Co-BTA and Rh-BTA as outstanding candidates based on their low overpotentials and superior catalytic activity. A key innovation is the application of mechanical strain to these catalysts, significantly optimizing their performance by modulating the d-band center. This approach enhances the adsorption of oxygen-containing intermediates, crucial for the 2e- ORR process. Our findings demonstrate that a tensile strain of 1.95% optimally enhances catalytic efficiency in both Co-BTA and Rh-BTA, substantially reducing overpotential. This research not only highlights the potential of TM-BTA catalysts in H2O2 production but also underscores the importance of strain modulation as a cost-effective and efficient method to improve the selectivity and activity of electrocatalysts, offering a novel perspective in the field of sustainable chemical synthesis.

Anthraquinone-Induced asymmetric antimony coordination center for selective O2 photoreduction to H2O2

Achieving O2 photoreduction to H2O2 with high selectivity control and durability while using easily accessible catalyst requires new synthesis strategies. Herein, we propose an asymmteric Sb coordination active center strategy of introducing anthraquinone (AQ) and heptazine to form local N3 - Sb - O coordination by a rapid and simple explosive crystallization approach, resulting in a mesoporous conjugated heptazine-amide-AQ polymer coordinated Sb (HAAQ-Sb). It is demonstrated that the N3 - Sb - O coordination effectively suppresses the charge recombination and acts as the highly active site for O2 adsorption. Moreover, as-introduced AQ units initiate low-barrier hydrogen transfer through a reversible redox process that triggers highly-efficient H2O2 production. A superior apparent quantum yield of 20.2 % at 400 nm and a remarkable solar-to-chemical conversion efficiency of 0.71 % are achieved on the optimal HAAQ-Sb, which is the highest among C3N4-based photocatalysts at present. This asymmetric coordination concept and material design method provide new perspectives for the research of novel catalysts toward artificial photosynthesis.

Catalytically Active Carbon for Oxygen Reduction Reaction in Energy Conversion: Recent Advances and Future Perspectives

The shortage and unevenness of fossil energy sources are affecting the development and progress of human civilization. The technology of efficiently converting material resources into energy for utilization and storage is attracting the attention of researchers. Environmentally friendly biomass materials are a treasure to drive the development of new-generation energy sources. Electrochemical theory is used to efficiently convert the chemical energy of chemical substances into electrical energy. In recent years, significant progress has been made in the development of green and economical electrocatalysts for oxygen reduction reaction (ORR). Although many reviews have been reported around the application of biomass-derived catalytically active carbon (CAC) catalysts in ORR, these reviews have only selected a single/partial topic (including synthesis and preparation of catalysts from different sources, structural optimization, or performance enhancement methods based on CAC catalysts, and application of biomass-derived CACs) for discussion. There is no review that systematically addresses the latest progress in the synthesis, performance enhancement, and applications related to biomass-derived CAC-based oxygen reduction electrocatalysts synchronously. This review fills the gap by providing a timely and comprehensive review and summary from the following sections: the exposition of the basic catalytic principles of ORR, the summary of the chemical composition and structural properties of various types of biomass, the analysis of traditional and the latest popular biomass-derived CAC synthesis methods and optimization strategies, and the summary of the practical applications of biomass-derived CAC-based oxidative reduction electrocatalysts. This review provides a comprehensive summary of the latest advances to provide research directions and design ideas for the development of catalyst synthesis/optimization and contributes to the industrialization of biomass-derived CAC electrocatalysis and electric energy storage.

Covalent Organic Frameworks Based Electrocatalysts for Two-Electron Oxygen Reduction Reaction: Design Principles, Recent Advances, and Perspective

Hydrogen peroxide (H2O2) is an environmentally friendly oxidant with a wide range of applications, and the two-electron pathway (2e-) of the oxygen reduction reaction (ORR) for H2O2 production has attracted much attention due to its eco-friendly nature and operational simplicity in contrast to the conventional anthraquinone process. The challenge is to design electrocatalysts with high activity and selectivity and to understand their structure-activity relationship and catalytic mechanism in the ORR process. Covalent organic frameworks (COFs) provide an efficient template for the construction of highly efficient electrocatalysts due to their designable structure, excellent stability, and controllable porosity. This review firstly outlines the design principles of COFs, including the selection of metallic and nonmetallic active sites, the modulation of the electronic structure of the active sites, and the dimensionality modulation of the COFs, to provide guidance for improving the production performance of H2O2. Subsequently, representative results are summarized in terms of both metallic and metal-free sites to follow the latest progress. Moreover, the challenges and perspectives of 2e- ORR electrocatalysts based on COFs are discussed.

Atomically dispersed asymmetric cobalt electrocatalyst for efficient hydrogen peroxide production in neutral media

Electrochemical hydrogen peroxide (H2O2) production (EHPP) via a two-electron oxygen reduction reaction (2e- ORR) provides a promising alternative to replace the energy-intensive anthraquinone process. M-N-C electrocatalysts, which consist of atomically dispersed transition metals and nitrogen-doped carbon, have demonstrated considerable EHPP efficiency. However, their full potential, particularly regarding the correlation between structural configurations and performances in neutral media, remains underexplored. Herein, a series of ultralow metal-loading M-N-C electrocatalysts are synthesized and investigated for the EHPP process in the neutral electrolyte. CoNCB material with the asymmetric Co-C/N/O configuration exhibits the highest EHPP activity and selectivity among various as-prepared M-N-C electrocatalyst, with an outstanding mass activity (6.1 × 105 A gCo-1 at 0.5 V vs. RHE), and a high practical H2O2 production rate (4.72 mol gcatalyst-1 h-1 cm-2). Compared with the popularly recognized square-planar symmetric Co-N4 configuration, the superiority of asymmetric Co-C/N/O configurations is elucidated by X-ray absorption fine structure spectroscopy analysis and computational studies.

Highly Efficient Acidic Electrosynthesis of Hydrogen Peroxide at Industrial-Level Current Densities Promoted by Alkali Metal Cations

Acidic H2O2 synthesis through electrocatalytic 2e- oxygen reduction presents a sustainable alternative to the energy-intensive anthraquinone oxidation technology. Nevertheless, acidic H2O2 electrosynthesis suffers from low H2O2 Faradaic efficiencies primarily due to the competing reactions of 4e- oxygen reduction to H2O and hydrogen evolution in environments with high H+ concentrations. Here, we demonstrate the significant effect of alkali metal cations, acting as competing ions with H+, in promoting acidic H2O2 electrosynthesis at industrial-level currents, resulting in an effective current densities of 50-421 mA cm-2 with 84-100 % Faradaic efficiency and a production rate of 856-7842 μmol cm-2 h-1 that far exceeds the performance observed in pure acidic electrolytes or low-current electrolysis. Finite-element simulations indicate that high interfacial pH near the electrode surface formed at high currents is crucial for activating the promotional effect of K+. In situ attenuated total reflection Fourier transform infrared spectroscopy and ab initio molecular dynamics simulations reveal the central role of alkali metal cations in stabilizing the key *OOH intermediate to suppress 4e- oxygen reduction through interacting with coordinated H2O.

Progress and Opportunities in Photocatalytic, Electrocatalytic, and Photoelectrocatalytic Production of Hydrogen Peroxide Coupled with Biomass Valorization

Hydrogen peroxide (H2O2) has been considered an energy carrier (fuel) and oxidizer for various chemical synthesis and environmental remediation processes. Biomass valorization can generate high-value-added products in a green and pollution-free way to solve the energy and environmental crisis. The biomass valorization coupled with H2O2 generation via photo-, electro-, and photoelectrocatalysis plays a positive role in sustainable targets, which can maximize energy utilization and realize the production of value-added products and fuel synthesis. Recently, catalyst design and mechanism studies in H2O2 generation coupled with biomass valorization are in the infancy stage. Herein, this review begins with a background on photo-, electro-, and photoelectrocatalytic techniques for H2O2 generation, biomass valorization, and the H2O2 generation couples with biomass valorization. Meanwhile, the progress and reaction mechanism are reviewed. Finally, the prospects and challenges of a synergistic coupled system of H2O2 synthesis and value-added biomass in achieving high conversion, selectivity, and reaction efficiency are envisioned.

Influence of Water Hardness and Complexing Agents on Electrochemical Hydrogen Peroxide Generation

Recently, many studies have been published regarding electrochemical oxygen reduction reaction for generating hydrogen peroxide (H2O2) using gas diffusion electrodes (GDEs) for various applications. Sodium salts solved in deionized water were usually used as supporting electrolytes. In technical applications, however, tap water-based electrolytes with hardeners are particularly relevant and have only been considered in a few studies to date. In this work, we investigated the influence of hardeners on H2O2-generation at 150 mA cm-2 and were able to show that scaling occurs predominantly on the GDE-surface and not in its pore structure. With the novel method in electrochemical synthesis by using complexing agents to bind hardeners, we were able to significantly reduce the scaling. Even after 10 h of operation, the reactor still achieves a faradaic efficiency (FE) of above 70 % (>67 mg h-1 cm-2), comparable to the experiments without hardeners and complexing agents in the electrolyte. Furthermore, we demonstrate that the complexing agents are not electrochemically converted at the carbon-based GDE and behave inertly. If the cell is operated with complexing agents and rinsed with acidic liquid (anolyte) between batches, scaling can be completely avoided.

Second-Shell N Dopants Regulate Acidic O2 Reduction Pathways on Isolated Pt Sites

Pt is a well-known benchmark catalyst in the acidic oxygen reduction reaction (ORR) that drives electrochemical O2-to-H2O conversion with maximum chemical energy-to-electricity efficiency. Once dispersing bulk Pt into isolated single atoms, however, the preferential ORR pathway remains a long-standing controversy due to their complex local coordination environment and diverse site density over substrates. Herein, using a set of carbon nanotube supported Pt-N-C single-atom catalysts, we demonstrate how the neighboring N dopants regulate the electronic structure of the Pt central atom and thus steer the ORR selectivity; that is, the O2-to-H2O2 conversion selectivity can be tailored from 10% to 85% at 0.3 V versus reversible hydrogen electrode. Moreover, via a comprehensive X-ray-radiated spectroscopy and shell-isolated nanoparticle-enhanced Raman spectroscopy analysis coupled with theoretical modeling, we reveal that a dominant pyridinic- and pyrrolic-N coordination within the first shell of Pt-N-C motifs favors the 4e- ORR, whereas the introduction of a second-shell graphitic-N dopant weakens *OOH binding on neighboring Pt sites and gives rise to a dominant 2e- ORR. These findings underscore the importance of the chemical environment effect for steering the electrochemical performance of single-atom catalysts.

Study on Influence Factors of H2O2 Generation Efficiency on Both Cathode and Anode in a Diaphragm-Free Bath

Electrosynthesis of H2O2 via both pathways of anodic two-electron water oxidation reaction (2e-WOR) and cathodic two-electron oxygen reduction reaction (2e-ORR) in a diaphragm-free bath can not only improve the generation rate and Faraday efficiency (FE), but also simplify the structure of the electrolysis bath and reduce the energy consumption. The factors that may affect the efficiency of H2O2 generation in coupled electrolytic systems have been systematically investigated. A piece of fluorine-doped tin oxide (FTO) electrode was used as the anode, and in this study, its catalytic performance for 2e-WOR in Na2CO3/NaHCO3 and NaOH solutions was compared. Based on kinetic views, the generation rate of H2O2 via 2e-WOR, the self-decomposition, and the oxidative decomposition rate of the generated H2O2 during electrolysis in carbonate electrolytes were investigated. Furthermore, by choosing polyethylene oxide-modified carbon nanotubes (PEO-CNTs) as the catalyst for 2e-ORR and using its loaded electrode as the cathode, the coupled electrolytic systems for H2O2 generation were set up in a diaphragm bath and in a diaphragm-free bath. It was found that the generated H2O2 in the electrolyte diffuses and causes oxidative decomposition on the anode, which is the main influent factor on the accumulated concentration in H2O2 in a diaphragm-free bath.

Enhancing H2O2 Electrosynthesis at Industrial-Relevant Current in Acidic Media on Diatomic Cobalt Sites

Electrocatalytic synthesis of hydrogen peroxide (H2O2) in acidic media is an efficient and eco-friendly approach to produce inherently stable H2O2, but limited by the lack of selective and stable catalysts under industrial-relevant current densities. Herein, we report a diatomic cobalt catalyst for two-electron oxygen reduction to efficiently produce H2O2 at 50-400 mA cm-2 in acid. Electrode kinetics study shows a >95% selectivity for two-electron oxygen reduction on the diatomic cobalt sites. In a flow cell device, a record-high production rate of 11.72 mol gcat-1 h-1 and exceptional long-term stability (100 h) are realized under high current densities. In situ spectroscopic studies and theoretical calculations reveal that introducing a second metal into the coordination sphere of the cobalt site can optimize the binding strength of key H2O2 intermediates due to the downshifted d-band center of cobalt. We also demonstrate the feasibility of processing municipal plastic wastes through decentralized H2O2 production.

The Nexus of Innovation: Electrochemically Synthesizing H2O2 and Its Integration with Downstream Reactions

Hydrogen peroxide (H2O2) represents a chemically significant oxidant that is prized for its diverse applicability across various industrial domains. Recent innovations have shed light on the electrosynthesis of H2O2 through two-electron oxygen reduction reactions (2e- ORR) or two-electron water oxidation reactions (2e- WOR), processes that underscore the attractive possibility for the on-site production of this indispensable oxidizing agent. However, the translation of these methods into practical utilization within chemical manufacturing industries remains an aspiration rather than a realized goal. This Perspective intends to furnish a comprehensive overview of the latest advancements in the domain of coupled chemical reactions with H2O2, critically examining emergent strategies that may pave the way for the development of new reaction pathways. These pathways could enable applications that hinge on the availability and reactivity of H2O2, including, but not limited to the chemical synthesis coupled with H2O2 and waste water treatment byFenton-like reactions. Concurrently, the Perspective acknowledges and elucidates some of the salient challenges and opportunities inherent in the coupling of electrochemically generated H2O2, thereby providing a scholarly analysis that might guide future research.

Recent Progress in Modular Electrochemical Synthesis of Hydrogen and High-Value-added Chemicals based on Solid Redox Mediator

Electrochemical synthesis of H2 and high-value-added chemicals is an efficient and cost-effective approach that can be powered using renewable electricity. Compared to a conventional electrochemical production system, the modular electrochemical production system (MEPS) based on a solid redox mediator (SRM) can separate the anodic and cathodic reactions in time and space. The MEPS can avoid the use of membranes and formation of useless products, as well as eliminate the mutual dependence of production rates at anode and cathode. The SRM can temporarily store or release electrons and ions to pair with cathodic and anodic reactions, respectively, in MEPS. Designing of SRMs with large charge capacity and good cyclability is of great significance for constructing a high-performance MEPS. This work summarizes the design principles, recent advances in MEPS based on SRM, and application in redox flow cells. Moreover, structure design strategies as well as in situ characterization techniques and theoretical calculations for SRM is also proposed. It is expected to promote the vigorous development of MEPS based on SRM. Finally, the challenges and perspectives of MEPS based on SRM are discussed.

Mechanism for Generating H2 O2 at Water-Solid Interface by Contact-Electrification

The recent intensification of the study of contact-electrification at water-solid interfaces and its role in physicochemical processes lead to the realization that electron transfers during water-solid contact-electrification can drive chemical reactions. This mechanism, named contact-electro-catalysis (CEC), allows chemically inert fluorinated polymers to act like single electrode electrochemical systems. This study shows hydrogen peroxide (H2 O2 ) is generated from air and deionized water, by ultrasound driven CEC, using fluorinated ethylene propylene (FEP) as the catalyst. For a mass ratio of catalyst to solution of 1:10000, at 20 °C, the kinetic rate of H2 O2 evolution reaches 58.87 mmol L-1  gcat -1  h-1 . Electron paramagnetic resonance (EPR) shows electrons are emitted in the solution by the charged FEP, during ultrasonication. EPR and isotope labelling experiments show H2 O2 is formed from hydroxyl radicals (HO• ) or two superoxide radicals (O2 •- ) generated by CEC. Finally, it is traditionally believed such radicals migrate in the solution by Brownian diffusion prior to reactions. However, ab-initio molecular dynamic calculations reveal the radicals can react by exchanging protons and electrons through the hydrogen bonds network of water, i.e., owing to the Grotthuss mechanism. This mechanism can be relevant to other systems, artificial or natural, generating H2 O2 from air and water.

Continuous On-Site H2O2 Electrosynthesis via Two-Electron Oxygen Reduction Enabled by an Oxygen-Doped Single-Cobalt Atom Catalyst with Nitrogen Coordination

Single-Co atom catalysts are suggested as an efficient platinum metal group-free catalyst for promoting the oxygen reduction into water or hydrogen peroxide, while the relevance of the catalyst structure and selectivity is still ambiguous. Here, we propose a thermal evaporation method for modulating the chemical environment of single-Co atom catalysts and unveil the effect on the selectivity and activity. It discloses that nitrogen functional groups prefer to proceed the oxygen reduction via a 4e- pathway and notably improve the intrinsic activity, especially when being coordinated with the Co center, while oxygen doping tempts the electron delocalization around cobalt sites and decreases the binding force toward HOO* intermediates, thereby increasing the 2e- selectivity. Consequently, the well-designed oxygen-doped single-Co atom catalysts with nitrogen coordination deliver an impressive 2e- oxygen reduction performance, approaching the onset potential of 0.78 V vs RHE and selectivity of >90%. As an impressive cathode catalyst of an electrochemical flow cell, it generates H2O2 at a rate of 880 mmol gcat-1 h-1 and faradaic efficiency of 95.2%, in combination with an efficient nickel-iron oxygen evolution anode.

Fabrication of superhydrophilic porous carbon materials through a porogen-free method: Surface and structure modification promoting the two-electron oxygen reduction activity

HYPOTHESIS

Electrochemical manufacture of H₂O₂ through the two-electron oxygen reduction reaction (2e^- ORR), providing prospects of the distributed production of H₂O₂ in remote regions, is considered a promising alternative to the energy-intensive anthraquinone oxidation process.

EXPERIMENTS

In this study, one glucose-derived oxygen-enriched porous carbon material (labeled as HGC₅₀₀) is developed through a porogen-free strategy integrating structural and active site modification.

FINDINGS

The superhydrophilic surface and porous structure together promote the mass transfer of reactants and accessibility of active sites in the aqueous reaction, while the abundant CO species (e.g., aldehyde groups) are taken for the main active site to facilitate the 2e^- ORR catalytic process. Benefiting from the above merits, the obtained HGC₅₀₀ possesses superior performance with a selectivity of 92 % and mass activity of 43.6 A g_cat^-1 at 0.65 V (vs. RHE). Besides, the HGC₅₀₀ can operate steadily for 12 h with the accumulation of H₂O₂ reaching up to 4090±71 ppm and a Faradic efficiency of 95 %. The H₂O₂ generated from the electrocatalytic process in 3 h can degrade a variety of organic pollutants (10 ppm) in 4-20 min, displaying the potential in practical applications.

Pulsed Electrolysis of Boron-Doped Carbon Dramatically Improves Impurity Tolerance and Longevity of H2O2 Production

Electrocatalytic water treatment has emerged in the limelight of scientific interest, yet its long-term viability remains largely in the dark. Herein, we present for the first time a comprehensive framework on how to optimize pulsed electrolysis to bolster catalyst impurity tolerance and overall longevity. By examining real wastewater constituents and assessing different catalyst designs, we deconvolute the complexities associated with key pulsing parameters to formulate optimal sequences that maximize operational lifetime. We showcase our approach for cathodic H2O2 electrosynthesis, selected for its widespread importance to wastewater treatment. Our results unveil superior performance for a boron-doped carbon catalyst over state-of-the-art oxidized carbon, with high selectivity (>75%) and near complete recoveries in overpotentials even in the presence of highly detrimental Ni2+ and Zn2+ impurities. We then adapt these fine-tuned settings, obtained under a three-electrode arrangement, for practical two-electrode operation using a novel strategy that conserves the desired electrochemical potentials at the catalytic interface. Even under various impurity concentrations, our pulses substantially improve long-term H2O2 production to 287 h and 35 times that attainable via conventional electrolysis. Our findings underscore the versatility of pulsed electrolysis necessary for developing more practical water treatment technologies.

Strategies for Sustainable Production of Hydrogen Peroxide via Oxygen Reduction Reaction: From Catalyst Design to Device Setup

An environmentally benign, sustainable, and cost-effective supply of H2O2 as a rapidly expanding consumption raw material is highly desired for chemical industries, medical treatment, and household disinfection. The electrocatalytic production route via electrochemical oxygen reduction reaction (ORR) offers a sustainable avenue for the on-site production of H2O2 from O2 and H2O. The most crucial and innovative part of such technology lies in the availability of suitable electrocatalysts that promote two-electron (2e-) ORR. In recent years, tremendous progress has been achieved in designing efficient, robust, and cost-effective catalyst materials, including noble metals and their alloys, metal-free carbon-based materials, single-atom catalysts, and molecular catalysts. Meanwhile, innovative cell designs have significantly advanced electrochemical applications at the industrial level. This review summarizes fundamental basics and recent advances in H2O2 production via 2e--ORR, including catalyst design, mechanistic explorations, theoretical computations, experimental evaluations, and electrochemical cell designs. Perspectives on addressing remaining challenges are also presented with an emphasis on the large-scale synthesis of H2O2 via the electrochemical route.

Pd-Sn Alloy Catalysts for Direct Synthesis of Hydrogen Peroxide from H2 and O2 in a Microchannel Reactor

Direct synthesis of hydrogen peroxide (DSHP) from H₂ and O₂ offers a promising alternative to the present commercial anthraquinone method, but it still faces the challenges of low H₂O₂ productivity, low stability of catalysts, and high risk of explosion. Herein, by loading in a microchannel reactor, the as-synthesized Pd-Sn alloy materials exhibit high catalytic activity for H₂O₂ production, presenting a H₂O₂ productivity of 3124 g kg_Pd^-1 h^-1. The doped Sn atoms on the surface of Pd not only facilitate the release of H₂O₂ but also effectively slow down the deactivation of catalysts. Theoretical calculations demonstrate that the Pd-Sn alloy surface has the property of antihydrogen poisoning, showing higher activity and stability than pure Pd catalysts. The deactivation mechanism of the catalyst was elucidated, and the online reactivation method was developed. In addition, we show that the long-life Pd-Sn alloy catalyst can be achieved by supplying an intermittent flow of hydrogen gas. This work provides guidance on how to prepare high performance and stable Pd-Sn alloy catalysts for the continuous and direct synthesis of H₂O₂.

Recent Advances of Electrocatalyst and Cell Design for Hydrogen Peroxide Production

Electrochemical synthesis of H2O2 via a selective two-electron oxygen reduction reaction has emerged as an attractive alternative to the current energy-consuming anthraquinone process. Herein, the progress on electrocatalysts for H2O2 generation, including noble metal, transition metal-based, and carbon-based materials, is summarized. At first, the design strategies employed to obtain electrocatalysts with high electroactivity and high selectivity are highlighted. Then, the critical roles of the geometry of the electrodes and the type of reactor in striking a balance to boost the H2O2 selectivity and reaction rate are systematically discussed. After that, a potential strategy to combine the complementary properties of the catalysts and the reactor for optimal selectivity and overall yield is illustrated. Finally, the remaining challenges and promising opportunities for high-efficient H2O2 electrochemical production are highlighted for future studies.

Optimizing the Pd Sites in Pure Metallic Aerogels for Efficient Electrocatalytic H2 O2 Production

Decentralized electrochemical production of hydrogen peroxide (H₂ O₂ ) is an attractive alternative to the industrial anthraquinone process, the application of which is hindered by the lack of high-performance electrocatalysts in acidic media. Herein, a novel catalyst design strategy is reported to optimize the Pd sites in pure metallic aerogels by tuning their geometric environments and electronic structures. By increasing the Hg content in the Pd-Hg aerogels, the PdPd coordination is gradually diminished, resulting in isolated, single-atom-like Pd motifs in the Pd₂ Hg₅ aerogel. Further heterometal doping leads to a series of M-Pd₂ Hg₅ aerogels with an unalterable geometric environment, allowing for sole investigation of the electronic effects. Combining theoretical and experimental analyses, a volcano relationship is obtained for the M-Pd₂ Hg₅ aerogels, demonstrating an effective tunability of the electronic structure of the Pd active sites. The optimized Au-Pd₂ Hg₅ aerogel exhibits an outstanding H₂ O₂ selectivity of 92.8% as well as transferred electron numbers of ≈2.1 in the potential range of 0.0-0.4 V_RHE . This work opens a door for designing metallic aerogel electrocatalysts for H₂ O₂ production and highlights the importance of electronic effects in tuning electrocatalytic performances.

One-step nitrogen defect engineering of polymeric carbon nitride for visible light-driven photocatalytic O2 reduction to H2O2

Polymeric carbon nitride (PCN) is an important metal-free photocatalyst for visible light-driven hydrogen peroxide (H₂O₂) production from O₂ reduction. Herein, we synthesized the DPCN catalysts possessing nitrogen defects by one-step thermal polymerization of urea in N₂ stream. As compared to the PCN conventionally synthesized in static air, X-ray photoelectrons spectroscopy (XPS) characterization disclosed that there are more pyridinic N defects in the DPCN catalysts, which is attributed to the removal of a proportion of NH₃ released from urea pyrolysis by flowing N₂. UV-vis diffuse reflectance spectroscopy (UV-vis DRS), Mott-Schottky, steady-state and time-resolved photoluminescence (PL), and electrochemical impedance spectroscopy (EIS) characterizations revealed that the introduction of the nitrogen defects narrows down the band gap, improves the density of the photoexcited charge carriers, prolongs the lifetime of the charge carriers, and enhances the charge transfer efficiency. In visible light-driven photocatalytic O₂ reduction to H₂O₂, the optimal DPCN catalyst afforded an activity of 4.35 times that of the PCN catalyst and a H₂O₂ concentration of 2.83 mmol L^-1 after 10 h of visible light irradiation. This one-step thermal polymerization approach is valid when replacing N₂ stream with Ar and He streams.

Single atomic Ru in TiO2 boost efficient electrocatalytic water oxidation to hydrogen peroxide

Electrocatalytic two-electron water oxidation affords a promising approach for distributed production of H₂O₂ using electricity. However, it suffers from the trade-off between the selectivity and high production rate of H₂O₂ due to the lack of suitable electrocatalysts. In this study, single atoms of Ru were controllably introduced into titanium dioxide to produce H₂O₂ through an electrocatalytic two-electron water oxidation reaction. The adsorption energy values of OH intermediates could be tuned by introducing Ru single atoms, offering superior H₂O₂ production under high current density. Notably, a Faradaic efficiency of 62.8% with an H₂O₂ production rate of 24.2 μmol min^-1 cm^-2 (>400 ppm within 10 min) was achieved at a current density of 120 mA cm^-2. Consequently, herein, the possibility of high-yield H₂O₂ production under high current density was demonstrated and the importance of regulating intermediate adsorption during electrocatalysis was evidenced.

Co-based Catalysts for Selective H2 O2 Electroproduction via 2-electron Oxygen Reduction Reaction

Electrochemical production of hydrogen peroxide (H₂ O₂ ) via two-electron oxygen reduction reaction (ORR) process is emerging as a promising alternative method to the conventional anthraquinone process. To realize high-efficiency H₂ O₂ electrosynthesis, robust and low cost electrocatalysts have been intensively pursued, among which Co-based catalysts attract particular research interests due to the earth-abundance and high selectivity. Here, we provide a comprehensive review on the advancement of Co-based electrocatalyst for H₂ O₂ electroproduction. The fundamental chemistry of 2-electron ORR is discussed firstly for guiding the rational design of electrocatalysts. Subsequently, the development of Co-based electrocatalysts involving nanoparticles, compounds and single atom catalysts is summarized with the focus on active site identification, structure regulation and mechanism understanding. Moreover, the current challenges and future directions of the Co-based electrocatalysts are briefly summarized in this review.

Integrating anodic sulfate activation with cathodic H2O2 production/activation to generate the sulfate and hydroxyl radicals for the degradation of emerging organic contaminants

Conventional electrocatalytic degradation of pollutants involves either cathodic reduction or anodic oxidation process, which caused the low energy utilization efficiency. In this study, we successfully couple the anodic activation of sulfates with the cathodic H₂O₂ production/activation to boost the generation of sulfate radical (SO₄^·-) and hydroxyl radical (·OH) for the efficient degradation of emerging contaminants. The electrocatalysis reactor is composed of a modified-graphite-felt (GF) cathode, in-situ prepared by the carbonization of polyaniline (PANI) electrodeposited on a GF substrate, and a boron-doped diamond (BDD) anode. In the presence of sulfates, the electrocatalysis system shows superior activities towards the degradation of pharmaceutical and personal care products (PPCPs), with the optimal performance of completely degrading the representative pollutant carbamazepine (CBZ, 0.2 mg L^-1) within 150 s. Radicals quenching experiments indicated that ·OH and SO₄^·- act as the main reactive oxygen species for CBZ decomposition. Results from the electron paramagnetic resonance (EPR) and chronoamperometry studies verified that the sulfate ions were oxidized to SO₄^·-radicals at the anode, while the dissolve oxygen molecules were reduced to H₂O₂ molecules which were further activated to produce ·OH radicals at the cathode. It was also found that during the catalytic reactions SO₄^·-radicals could spontaneously convert into peroxydisulfate (PDS) which were subsequently reduced back to SO₄^·-at the cathodes. The quasi-steady-state concentrations of ·OH and SO₄^·-were estimated to be 0.51×10^-12 M and 0.56×10^-12 M, respectively. This study provides insight into the synergistic generation of ·OH/SO₄^·- from the integrated electrochemical anode oxidation of sulfate and cathode reduction of dissolved oxygen, which indicates a potential practical approach to efficiently degrade the emerging organic water contaminants.

Pairing of Aqueous and Nonaqueous Electrosynthetic Reactions Enabled by a Redox Reservoir Electrode

Paired electrolysis methods are appealing for chemical synthesis because they generate valuable products at both electrodes; however, development of such reactions is complicated by the need for both half-reactions to proceed under mutually compatible conditions. Here, a modular electrochemical synthesis (ModES) strategy bypasses these constraints using a "redox reservoir" (RR) to pair electrochemical half-reactions across aqueous and nonaqueous solvents. Electrochemical oxidation reactions in organic solvents, the conversion of 4-t-butyltoluene to benzylic dimethyl acetal and aldehyde in methanol or the oxidative C-H amination of naphthalene in acetonitrile, and the reduction of oxygen to hydrogen peroxide in water were paired using nickel hexacyanoferrate as an RR that can selectively store and release protons (and electrons) while serving as the counter electrode for these reactions. Selective proton transport through the RR is optimized and confirmed to enable the ion balance, and thus the successful pairing, between redox half-reactions that proceed with different rates, on different scales, and in different solvents (methanol, acetonitrile, and water).

Mesoscale Mass Transport Enhancement on Well-Defined Porous Carbon Platform for Electrochemical H2O2 Synthesis

Two-electron oxygen reduction toward hydrogen peroxide (H₂O₂) offers a promising alternative for H₂O₂ production, but its commercial utilization is still hindered by the difficulty of transferring lab-observed catalyst performance to the practical reactor. Here we report the investigation of the porosity engineering effect on catalytic performance inconsistency through a material platform consisting of a series of hollow mesoporous carbon sphere (HMCS) samples. The performance comparison of HMCS samples in rotating ring-disk electrode and Zn-air battery together with the simulation of diffusion behavior reveals that, in low current density conditions, large surface area is preferred, but the mass transport governs the performance in high current density regions. On account of the favorable porous structure, HMCS-8 nm delivers the most excellent practical performance (166 mW cm^-2) and performs well in the bifunctional Zn-air battery for the wastewater purification (70% RhB degraded after 2 min and 99% after 32 min).

Recent advances in carbonaceous catalyst design for the in situ production of H2O2 via two-electron oxygen reduction

The electrochemical oxygen reduction reaction has received increasing attention as a relatively green, safe and sustainable method for in situ hydrogen peroxide (H₂O₂) production. Recently, significant achievements have been made to explore carbon-based (noble metal-free) low-cost and efficient electrocatalysts for H₂O₂ electroproduction, which could potentially replace the traditional anthraquinone process. However, to realize industrial-scale implementation, a highly active and selective catalytic material is needed. In this review paper, we first expound on the oxygen reduction reaction (ORR) mechanism, which is the origin of in situ H₂O₂ production. Then, the recent progress in the development of modified carbon-based catalysts is reviewed and classified, corresponding to their physical or chemical modulation. Furthermore, an overview is provided of the available examples from pilot/large-scale applications. Finally, an outlook on the current challenges and future research prospects to transfer the lab-developed catalysts into pilot or industrial-scale reactors is briefly discussed.

Intrinsic Carbon Defects for the Electrosynthesis of H2O2

Carbon materials have manifested promising potential in electrochemical reduction of O₂ to H₂O₂. The oxygen functional groups have been identified as the catalytic sites. However, the intrinsic carbon defects abundant in carbon materials have often been neglected. Herein, a three-dimensional carbon framework with abundant intrinsic defects and oxygen functional groups (the oxygen content and chemical states of oxygen are comparable to those of commercial carbon black) was introduced and exhibited outstanding catalytic activity and selectivity toward H₂O₂ electrosynthesis. Through a combination of in situ Raman spectroscopy and density functional theory calculations, the intrinsic carbon defects, such as zigzag edge and zigzag pentagon sites with optimal binding energy for OOH, were also determined to be active sites. It was further revealed that intrinsic carbon defects with large negative charge density and asymmetric spin density may have high activity toward H₂O₂ production.

Identification of the Highly Active Co-N4 Coordination Motif for Selective Oxygen Reduction to Hydrogen Peroxide

Electrosynthesis of hydrogen peroxide (H₂O₂) through oxygen reduction reaction (ORR) is an environment-friendly and sustainable route for obtaining a fundamental product in the chemical industry. Co–N₄ single-atom catalysts (SAC) have sparkled attention for being highly active in both 2e^– ORR, leading to H₂O₂ and 4e^– ORR, in which H₂O is the main product. However, there is still a lack of fundamental insights into the structure–function relationship between CoN₄ and the ORR mechanism over this family of catalysts. Here, by combining theoretical simulation and experiments, we unveil that pyrrole-type CoN₄ (Co–N SAC_Dp) is mainly responsible for the 2e^– ORR, while pyridine-type CoN₄ catalyzes the 4e^– ORR. Indeed, Co–N SAC_Dp exhibits a remarkable H₂O₂ selectivity of 94% and a superb H₂O₂ yield of 2032 mg for 90 h in a flow cell, outperforming most reported catalysts in acid media. Theoretical analysis and experimental investigations confirm that Co–N SAC_Dp—with weakening O₂/HOO* interaction—boosts the H₂O₂ production.

Electrochemical oxygen reduction to hydrogen peroxide at practical rates in strong acidic media

Electrochemical oxygen reduction to hydrogen peroxide (H2O2) in acidic media, especially in proton exchange membrane (PEM) electrode assembly reactors, suffers from low selectivity and the lack of low-cost catalysts. Here we present a cation-regulated interfacial engineering approach to promote the H2O2 selectivity (over 80%) under industrial-relevant generation rates (over 400 mA cm-2) in strong acidic media using just carbon black catalyst and a small number of alkali metal cations, representing a 25-fold improvement compared to that without cation additives. Our density functional theory simulation suggests a "shielding effect" of alkali metal cations which squeeze away the catalyst/electrolyte interfacial protons and thus prevent further reduction of generated H2O2 to water. A double-PEM solid electrolyte reactor was further developed to realize a continuous, selective (∼90%) and stable (over 500 hours) generation of H2O2 via implementing this cation effect for practical applications.

A novel electrokinetic remediation with in-situ generation of H2O2 for soil PAHs removal

Electrokinetic-Fenton (EK-Fenton) technology requires a high dose of H₂O₂ to produce •OH radicals, which adds a high cost to the remediation process and raises safety concerns during transportation and storage of H₂O₂. Moreover, the remediation efficiency of the conventional EK-Fenton process is low due to the meaningless consumption of H₂O₂ on the electrodes and the alkaline environment near the cathode. In this work, a modified CMK3-gas diffusion electrode (CMK3-GDE) is fabricated. This cathode can continuously generate H₂O₂, and the cumulative H₂O₂ concentration can reach 0.23 M during 10 days of the test. The utilization of cation exchange membranes (CEMs) efficiently restricts the decomposition of H₂O₂ on the electrodes and prevents the alkalization of the soil near the cathode, resulting in a 13.7-43.2% increase of the removal efficiency of polycyclic aromatic hydrocarbons (PAHs). In this new treatment process, PAHs are mainly oxidized into quinones, ketones, alcohols, and small molecule acids, and all these products have lower toxicities than PAHs. The EK-Fenton/CMK3-GDE-CEM system exhibits excellent remediation efficiency for treating PAHs polluted soil, which could be a sustainable, eco-friendly, and low-cost strategy for soil remediation.

Boosting Oxygen Reduction for High-Efficiency H2 O2 Electrosynthesis on Oxygen-Coordinated CoNC Catalysts

Atomically dispersed CoNC is a promising material for H₂ O₂ selective electrosynthesis via a two-electron oxygen reduction reaction. However, the performance of typical CoNC materials with routine CoN₄ active center is insufficient and needs to be improved further. This can be done by fine-tuning its atomic coordination configuration. Here, a single-atom electrocatalyst (Co/NC) is reported that comprises a specifically penta-coordinated CoNC configuration (OCoN₂ C₂ ) with Co center coordinated by two nitrogen atoms, two carbon atoms, and one oxygen atom. Using a combination of theoretical predictions and experiments, it is confirmed that the unique atomic structure slightly increases the charge state of the cobalt center. This optimizes the adsorption energy towards *OOH intermediate, and therefore favors the two-electron ORR relevant for H₂ O₂ electrosynthesis. In neutral solution, the as-synthesized Co/NC exhibits a selectivity of over 90% over a potential ranging from 0.36 to 0.8 V, with a turnover frequency value of 11.48 s^-1 ; thus outperforming the state-of-the-art carbon-based catalysts.

Catalysis for e-Chemistry: Need and Gaps for a Future De-Fossilized Chemical Production, with Focus on the Role of Complex (Direct) Syntheses by Electrocatalysis

The prospects, needs and limits in current approaches in catalysis to accelerate the transition to e-chemistry, where this term indicates a fossil fuel-free chemical production, are discussed. It is suggested that e-chemistry is a necessary element of the transformation to meet the targets of net zero emissions by year 2050 and that this conversion from the current petrochemistry is feasible. However, the acceleration of the development of catalytic technologies based on the use of renewable energy sources (indicated as reactive catalysis) is necessary, evidencing that these are part of a system of changes and thus should be assessed from this perspective. However, it is perceived that the current studies in the area are not properly addressing the needs to develop the catalytic technologies required for e-chemistry, presenting a series of relevant aspects and directions in which research should be focused to develop the framework system transformation necessary to implement e-chemistry.

Electronic Metal-Support Interaction Modulation of Single-Atom Electrocatalysts for Rechargeable Zinc-Air Batteries

High-performance oxygen electrocatalysts play a key role in the widespread application of rechargeable Zn-air batteries (ZABs). Single-atom catalysts (SACs) with maximum atom efficiency and well-defined active sites have been recognized as promising alternatives of the present noble-metal-based catalysts for oxygen reduction reaction and oxygen evolution reaction. To improve their oxygen electrocatalysis activities and reveal the structure-activity relationship, many advanced synthesis and characterization methods have been developed to study the effects of 1) coordination and electronic structure of the metal centers and 2) morphology and stability of the conductive substrates. Herein, a detailed review of the recent advances of SACs with strong electronic metal-support interaction (EMSI) for rechargeable ZABs is provided. Great emphasis was placed on the EMSI forms and design strategies. Moreover, the importance and the impact of the atomic coordinating structure and the substrates on the oxygen electrocatalytic activity and stability are highlighted. Finally, future directions and perspectives on the development of SACs are also presented.

Electrochemical Hydrogen Peroxide Synthesis from Selective Oxygen Reduction over Metal Selenide Catalysts

Se-based nanoalloys as an emerging class of metal chalcogenide with tunable crystalline structure, component distribution, and electronic structure have attracted considerable interest in renewable energy conversion and utilization. In this Letter, we report a series of nanosized M-Se catalysts (M = Cu, Ni, Co) as prepared from laser ablation method and screen their electrocatalytic performance for onsite H₂O₂ generation from selective oxygen reduction reaction (ORR) in alkaline media. A flexible control on 2e^-/4e^- ORR pathway has been achieved by engineering the alloying component. Moreover, through a feedback loop between theory and experiment an optimized scaling relationship between oxygenated ORR intermediates has been discovered on cubic Cu_7.2Se₄ nanocrystals, that is, the ensemble effect of isolated Cu component destabilizes O* binding while the ligand effect of Se to Cu fine-tunes the binding strength of OOH*, leading to a superb H₂O₂ selectivity above 90% over a wide potential window even after 1400 potential cycles.

Sustainable Coproduction of Two Disinfectants via Hydroxide-Balanced Modular Electrochemical Synthesis Using a Redox Reservoir

Challenges posed by the sacrificial auxiliary reactions and expensive ion-exchange membranes in conventional electrosynthesis necessitate developing new electrochemical processes to enable efficient and sustainable distributed electrochemical manufacturing. Modular electrochemical synthesis (ModES) using a redox reservoir (RR) offers a promising membrane-free approach to improve energy efficiency and reduce waste through the pairing of multiple independent oxidative and reductive half-reactions; however, undesired ion-imbalance and induced pH changes in the existing ModES process limit sustained production. Here we present Ni(OH)₂ as a heterogeneous RR that can selectively store and transport the hydroxide ions involved in the target half-reactions by reversible conversion with NiOOH to enable an ion-balanced ModES of two common disinfectants, hydrogen peroxide (H₂O₂) and sodium hypochlorite (NaClO). This hydroxide-balanced ModES realizes stable operation without appreciable pH swing to accumulate practically useful concentrations of H₂O₂ and NaClO up to 251 and 481 ppm, respectively. These results illustrate additional design principles for electrosynthesis without sacrificial auxiliary reactions and the need for ion-selective RRs for modular electrochemical manufacturing.

Construction of a Microchannel Aeration Cathode for Producing H2O2 via Oxygen Reduction Reaction

Electrochemical oxygen reduction is a promising method for in situ H₂O₂ production. Its important precondition is that dissolved oxygen molecules have to diffuse to and arrive at the cathode surface for reacting with electrons. Obviously, shortening the diffusion distance is beneficial to improve the reaction efficiency. In this study, a novel microchannel aeration mode was proposed to confine the diffusion distance of O₂ to the micrometer level. For this mode, an aeration cathode was fabricated from a carbon block with microchannel arrays. The diameter of each channel was only 10-40 μm. Oxygen will be pumped into every microchannel from the top entry, while an aqueous solution will permeate into microchannels through the bottom entry and pores in the channel wall. This microchannel aeration cathode exhibited a H₂O₂ yield of up to 4.34 mg h^-1 cm^-2, about eight times higher than that of the common bubbling aeration mode. The corresponding energy consumption was only 7.35 kWh kg^-1, which was superior to most reported results. In addition to H₂O₂, this aeration cathode may also produce ^•OH via a one-electron reduction of H₂O₂. In combination with H₂O₂ and ^•OH, phenol, sulfamethoxazole, and atrazine were degraded effectively. We expect that this microchannel aeration cathode may inspire researchers focused on H₂O₂ production, water pollutant control, and other multiphase interfacial reactions.

Carbon-Based Electrocatalysts for Efficient Hydrogen Peroxide Production

Hydrogen peroxide (H₂ O₂ ) is an environment-friendly and efficient oxidant with a wide range of applications in different industries. Recently, the production of hydrogen peroxide through direct electrosynthesis has attracted widespread research attention, and has emerged as the most promising method to replace the traditional energy-intensive multi-step anthraquinone process. In ongoing efforts to achieve highly efficient large-scale electrosynthesis of H₂ O₂ , carbon-based materials have been developed as 2e^- oxygen reduction reaction catalysts, with the benefits of low cost, abundant availability, and optimal performance. This review comprehensively introduces the strategies for optimizing carbon-based materials toward H₂ O₂ production, and the latest advances in carbon-based hybrid catalysts. The active sites of the carbon-based materials and the influence of coordination heteroatom doping on the selectivity of H₂ O₂ are extensively analyzed. In particular, the appropriate design of functional groups and understanding the effect of the electrolyte pH are expected to further improve the selective efficiency of producing H₂ O₂ via the oxygen reduction reaction. Methods for improving catalytic activity by interface engineering and reaction kinetics are summarized. Finally, the challenges carbon-based catalysts face before they can be employed for commercial-scale H₂ O₂ production are identified, and prospects for designing novel electrochemical reactors are proposed.