Battery collection in municipal waste management in Japan: challenges for hazardous substance control and safety

Management status of waste lithium-ion batteries in China and a complete closed-circuit recycling process

Lithium-ion batteries (LIBs) were used extensively in people's lives, especially with the vigorous promotion of new energy vehicles, which led to the generation of a large number of waste LIBs. In consideration of the enormous quantity, environmental risk, and resource properties, many countries have issued a series of laws and regulations to manage waste LIBs and developed a lot of recycling technologies. As the biggest producer of batteries in the world, China has also taken necessary measures to deal with this situation. This paper presents the latest regulations of waste LIBs in China and reviews the recycling strategies of waste LIBs, especially physical recycling methods. Based on the analysis of the current management status of waste LIBs in China and the recycling technologies, some management suggestions, and a complete closed-circuit recycling process including cascade utilization and resource recovery were put forward. A rough economic evaluation of the process was also conducted to demonstrate the economic feasibility of the proposed process. The purpose of this paper is to provide some valuable references for decision-making bodies in the improvement of waste lithium-ion battery management and to provide an environmentally friendly and industrial feasible recycling process for reference.

Application of plasma technology for treating e-waste: A review

This review details the current information on e-waste treatment using plasma technology. The current status of e-waste treatment via plasma technology from the scientific literature is presented herein, namely, moist paste battery, galvanic sludge, resin, printed circuit board, and semiconductor industries. The concept of plasma technology, classification of e-waste, contaminants of e-waste (metals, metalloids, and VOCs), and vitrification of the final product are presented herein. This review paper focuses on fusing flux agents to vitrify e-waste. Furthermore, this paper covers laboratory-scale investigations, plasma technology benefits, and reuse of material from plasma post-treatment. The use of plasma technology combined with flux agents could be recommended to eliminate contaminants from e-waste. Materials from plasma post-treatment may also be applied in environmental reuse applications.

Site selection for waste vegetable oil and waste battery collection boxes: a GIS-based hybrid hesitant fuzzy decision-making approach

The amount of municipal solid waste (MSW) has been increasing rapidly in the urban centres of developing countries during the last few decades; however, municipal solid waste management (MSWM) remains inadequate. One of the largest aspects of cost of the MSWM system is the collection of waste. This paper describes a methodology that combines geographic information systems (GIS), hesitant fuzzy linguistic term set (HFLTS), and the full multiplicative form of multi-objective optimization by ratio analysis (MULTIMOORA), to determine suitable locations for waste collection boxes (named AYPIKUT), which have been designed specifically for collection of domestic waste vegetable oil and waste batteries. It takes as case study, Atakum, a district of Samsun city, Turkey. As a solution to the problem, first, a total of 88 items have been identified for consideration by seven criteria elicited from the insights of experts, and spatial analyses were performed. Multi-criteria HFLTS was then used to determine weights of the criteria. Population density was the most significant criterion affecting the selection process, and proximity to housing complexes with more than 150 dwellings was the least important. According to the weights of the seven criteria, and three rules determined by the experts, 15 AYPIKUT locations were identified using GIS. As a final step, the alternative locations (A1-A15) were ranked with the MULTIMOORA method. A5 was the most suitable site, and A6 was the least suitable site for an AYPIKUT. The results indicated the ability of the proposed model to select the suitable locations for waste collection box.

Characterizing the Urban Mine—Simulation-Based Optimization of Sampling Approaches for Built-in Batteries in WEEE

Comprehensive knowledge of built-in batteries in waste electrical and electronic equipment (WEEE) is required for sound and save WEEE management. However, representative sampling is challenging due to the constantly changing composition of WEEE flows and battery systems. Necessary knowledge, such as methodologically uniform procedures and recommendations for the determination of minimum sample sizes (MSS) for representative results, is missing. The direct consequences are increased sampling efforts, lack of quality-assured data, gaps in the monitoring of battery losses in complementary flows, and impeded quality control of depollution during WEEE treatment. In this study, we provide detailed data sets on built-in batteries in WEEE and propose a non-parametric approach (NPA) to determine MSS. For the pilot dataset, more than 23 Mg WEEE (6500 devices) were sampled, examined for built-in batteries, and classified according to product-specific keys (UNUkeys and BATTkeys). The results show that 21% of the devices had battery compartments, distributed over almost all UNUkeys considered and that only about every third battery was removed prior to treatment. Moreover, the characterization of battery masses (BM) and battery mass shares (BMS) using descriptive statistical analysis showed that neither product- nor battery-specific characteristics are given and that the assumption of (log-)normally distributed data is not generally applicable. Consequently, parametric approaches (PA) to determine the MSS for representative sampling are prone to be biased. The presented NPA for MSS using data-driven simulation (bootstrapping) shows its applicability despite small sample sizes and inconclusive data distribution. If consistently applied, the method presented can be used to optimize future sampling and thus reduce sampling costs and efforts while increasing data quality.

Characterisation and material flow analysis of end-of-life portable batteries and lithium-based batteries in different waste streams in Austria

Although separate collection systems for portable batteries (PBs) have been installed years ago, high amounts of batteries still do not enter the collection systems of the member states of the European Union (EU). In Austria, the collection rate has recently dropped to the EU target value of 45%. For the purposes of this study, a comprehensive survey was conducted to identify the destinations of the other end-of-life batteries. A literature survey and an assessment of different waste streams (WSs) were followed by sampling and sorting campaigns for highly relevant WSs (residual waste, lightweight packaging waste, metal packaging waste, and small waste electrical and electronic equipment). The results underwent material flow analysis, showing that more than 800 metric tonnes of portable batteries are misplaced into non-battery-specific collection systems, 718 metric tonnes of them entering residual waste collection. Considerable amounts of batteries are stockpiled, stored or hoarded in Austrian households. Lithium-based batteries, representing a serious risk of fire to the waste industry and making up for 30% of the marketed amount, are still scarcely arriving in waste management systems.

Extraction of Li and Co from industrially produced Li-ion battery waste - Using the reductive power of waste itself

Industrially produced spent lithium-ion batteries (LIBs) waste contain not only strategic metals such as cobalt and lithium but also impurity elements like copper, aluminum and iron. The current work investigates the distribution of the metallic impurity elements in LIBs waste, and their influence on the acid dissolution of target active materials. The results demonstrate that the presence of these, naturally reductive, impurity elements (e.g. Cu, Al, and Fe) can substantially promote the dissolution of active materials. Through the addition of Cu and Al-rich larger size fractions, the extraction efficiencies of Co and Li increased up to over 99%, to leave a leach residue that is rich in graphite. By this method, the use of high cost reductants like hydrogen peroxide or ascorbic acid could be avoided. More importantly, additional Co and Li associated with the Cu and Al electrode materials could be also recovered. This novel approach contributes not only to improved reduction efficiency in LIBs waste leaching, but also to improved total recovery of Co and Li from LIBs waste, even from the larger particle size fractions, which are typically lost from circulation.

Recovery of industrial valuable metals from household battery waste

The modern community is dependent on electronic devices such as remote controls, alarm clocks, electric shavers, phones and computers, all of which are powered by household batteries. Alkaline, zinc-carbon (Zn-C), nickel metal hydride, lithium and lithium-ion batteries are the most common types of household energy storage technologies in the primary and secondary battery markets. Primary batteries, especially alkaline and Zn-C batteries, are the main constituents of the collected spent battery stream due to their short lifetimes. In this research, the recycling of main battery components, which are steel shells, zinc (Zn) and manganese oxides, was investigated. Household batteries were collected in Gothenburg, Sweden and mechanically pretreated by a company, Renova AB. The steel shells from spent batteries were industrially separated from the batteries themselves and the battery black mass obtained. A laboratory-scale pyrolysis method was applied to recover the Zn content via carbothermic reduction. First, the carbothermic reaction of the battery black mass was theoretically studied by HSC Chemistry 9.2 software. The effect of the amount of carbon on the Zn recovery was then examined by the designed process at 950°C. The recovery efficiency of Zn from battery black mass was over 99%, and the metal was collected as metallic Zn particles in a submicron particle size range. The pyrolysis residue was composed of mainly MnO₂with some minor impurities such as iron and potassium. The suggested recycling process is a promising route not only for the effective extraction of secondary resources, but also for the utilization of recovered products in advanced technology applications.

Black plastics: Linear and circular economies, hazardous additives and marine pollution

Black products constitute about 15% of the domestic plastic waste stream, of which the majority is single-use packaging and trays for food. This material is not, however, readily recycled owing to the low sensitivity of black pigments to near infrared radiation used in conventional plastic sorting facilities. Accordingly, there is mounting evidence that the demand for black plastics in consumer products is partly met by sourcing material from the plastic housings of end-of-life waste electronic and electrical equipment (WEEE). Inefficiently sorted WEEE plastic has the potential to introduce restricted and hazardous substances into the recyclate, including brominated flame retardants (BFRs), Sb, a flame retardant synergist, and the heavy metals, Cd, Cr, Hg and Pb. The current paper examines the life cycles of single-use black food packaging and black plastic WEEE in the context of current international regulations and directives and best practices for sorting, disposal and recycling. The discussion is supported by published and unpublished measurements of restricted substances (including Br as a proxy for BFRs) in food packaging, EEE plastic goods and non-EEE plastic products. Specifically, measurements confirm the linear economy of plastic food packaging and demonstrate a complex quasi-circular economy for WEEE plastic that results in significant and widespread contamination of black consumer goods ranging from thermos cups and cutlery to tool handles and grips, and from toys and games to spectacle frames and jewellery. The environmental impacts and human exposure routes arising from WEEE plastic recycling and contamination of consumer goods are described, including those associated with marine pollution. Regarding the latter, a compilation of elemental data on black plastic litter collected from beaches of southwest England reveals a similar chemical signature to that of contaminated consumer goods and blended plastic WEEE recyclate, exemplifying the pervasiveness of the problem.

Multi-stakeholder policy modeling for collection and recycling of spent portable battery waste

Policies have been structured for collection and recycling of spent portable battery waste within a framework of stakeholders (recycling council body, producer, recycler and consumer) especially for those battery units that are discarded worldwide because of their expensive cost of recycling. Applicability of stakeholders' policies in their coalition framework have been reviewed and critically analyzed using the Shapley value of cooperative game theory models. Coalition models for 'manufacturer and recycler' indicated the dominating role of manufacturers over the recyclers, and waste management is highly influenced by producer responsibility. But, the take-back policy enables recyclers' dominance role in the management and yields maximum benefit to both recyclers and consumers. The polluter pays principle has been implemented in formulating policies to key stakeholders, 'manufacturers' as well as 'consumers', of battery products by the introduction of penalties to encourage their willingness to join the Environment, Health and Safety program. Results indicated that the policies of the framework have the potential to be implemented within a marginal rise in battery price by 12% to 14.3% in the range of recycling cost per tonne of US$2000 to US$5000. The policy of the stakeholders' framework presented in the study could be an important aid to achieve high collection and recycling rates of spent portable batteries.

Comprehensive evaluation on effective leaching of critical metals from spent lithium-ion batteries

Recovery of metals from spent lithium-ion batteries (LIBs) has attracted worldwide attention because of issues from both environmental impacts and resource supply. Leaching, for instance using an acidic solution, is a critical step for effective recovery of metals from spent LIBs. To achieve both high leaching efficiency and selectivity of the targeted metals, improved understanding on the interactive features of the materials and leaching solutions is highly required. However, such understanding is still limited at least caused by the variation on physiochemical properties of different leaching solutions. In this research, a comprehensive investigation and evaluation on the leaching process using acidic solutions to recycle spent LIBs is carried out. Through analyzing two important parameters, i.e. leaching speed and recovery rate of the corresponding metals, the effects of hydrogen ion concentration, acid species and concentration on these two parameters were evaluated. It was found that a leachant with organic acids may leach Co and Li from the cathode scrap and leave Al foil as metallic form with high leaching selectivity, while that with inorganic acids typically leach all metals into the solution. Inconsistency between the leaching selectivity and efficiency during spent LIBs recycling is frequently noticed. In order to achieve an optimal status with both high leaching selectivity and efficiency (especially at high solid-to-liquid ratios), it is important to manipulate the average leaching speed and recovery rate of metals to optimize the leaching conditions. Subsequently, it is found that the leaching speed is significantly dependent on the hydrogen ion concentration and the capability of releasing hydrogen ions of the acidic leachant during leaching. With this research, it is expected to improve understanding on controlling the physiochemical properties of a leaching solution and to potentially design processes for spent LIBs recycling with high industrial viability.

A review on management of spent lithium ion batteries and strategy for resource recycling of all components from them

The wide use of lithium ion batteries (LIBs) has brought great numbers of discarded LIBs, which has become a common problem facing the world. In view of the deleterious effects of spent LIBs on the environment and the contained valuable materials that can be reused, much effort in many countries has been made to manage waste LIBs, and many technologies have been developed to recycle waste LIBs and eliminate environmental risks. As a review article, this paper introduces the situation of waste LIB management in some developed countries and in China, and reviews separation technologies of electrode components and refining technologies of LiCoO₂ and graphite. Based on the analysis of these recycling technologies and the structure and components characteristics of the whole LIB, this paper presents a recycling strategy for all components from obsolete LIBs, including discharge, dismantling, and classification, separation of electrode components and refining of LiCoO₂/graphite. This paper is intended to provide a valuable reference for the management, scientific research, and industrial implementation on spent LIBs recycling, to recycle all valuable components and reduce the environmental pollution, so as to realize the win-win situation of economic and environmental benefits.

Enhanced recycling network for spent e-bicycle batteries: A case study in Xuzhou, China

Electric bicycles (e-bicycles) are a primary means of commuting in China because of their light weight, speed, and low maintenance costs. Owing to short service life and environmental pollution hazards, recycling and reuse of e-bicycle batteries has always been a focus of industry and academia. As a typical case of both production and use of large electric bicycles, 113 major sellers, 378 corporate and individual buyers, 147 large e-bicycle repair centers, and 1317 e-bicycle owners in Xuzhou City were investigated in order to understand the sales, use, recycling, and disposal of spent e-bicycle batteries. The findings show that the existing distempered recycling system is the main limitation of spent battery recovery, and the actual recovery rate of spent batteries is lower than the estimated output (QW) for the years 2011-2014. Electric bicycle sellers play a fundamental role in the collection of spent batteries in Xuzhou, accounting for 42.3±8.3% of all batteries recovered. The widespread use of lithium batteries in recent years has resulted in a reduction in spent battery recycling because of lower battery prices. Furthermore, consumer preferences are another important factor affecting the actual recovery rate according to survey results evaluated using canonical correspondence analysis. In this paper, we suggest that a reverse logistics network system for spent battery recycling should be established in the future; in addition, enhancing producer responsibility, increasing publicity, raising of public awareness, developing green public transport, and reducing dependence on e-bicycles also should be pursued. This study seeks to provide guidance for planning construction and management policies for an effective spent battery recycling system in China and other developing countries.

Production of zinc and manganese oxide particles by pyrolysis of alkaline and Zn-C battery waste

Production of zinc and manganese oxide particles from alkaline and zinc-carbon battery black mass was studied by a pyrolysis process at 850-950°C with various residence times under 1L/minN2(g) flow rate conditions without using any additive. The particular and chemical properties of the battery waste were characterized to investigate the possible reactions and effects on the properties of the reaction products. The thermodynamics of the pyrolysis process were studied using the HSC Chemistry 5.11 software. The carbothermic reduction reaction of battery black mass takes place and makes it possible to produce fine zinc particles by a rapid condensation, after the evaporation of zinc from a pyrolysis batch. The amount of zinc that can be separated from the black mass is increased by both pyrolysis temperature and residence time. Zinc recovery of 97% was achieved at 950°C and 1h residence time using the proposed alkaline battery recycling process. The pyrolysis residue is mainly MnO powder with a low amount of zinc, iron and potassium impurities and has an average particle size of 2.9μm. The obtained zinc particles have an average particle size of about 860nm and consist of hexagonal crystals around 110nm in size. The morphology of the zinc particles changes from a hexagonal shape to s spherical morphology by elevating the pyrolysis temperature.