Phosphorus recovery as struvite from farm, municipal and industrial waste: Feedstock suitability, methods and pre-treatments

Radish and Spinach Seedling Production and Early Growth in Response to Struvite Use as a Phosphorus Source

To sustain the increasing needs of a rapidly growing population, agriculture has relied on the use of synthetic fertilizers to intensify its production. However, the economical, environmental and health impacts associated with their use have raised significant concerns, especially given the scarcity of phosphorus. Utilizing nutrient-recovered materials like struvite can enhance circularity in agriculture and reduce its reliance on synthetic fertilizers. The objective of this study was to assess the implementation of struvite as a complete substitute to triple superphosphate, for radish and spinach seedling production and early growth, with or without supplementary fertigation. In addition, two rates of struvite were examined (0.68 and 1.37 g L-1 substrate) to evaluate its solubility. In the germination of radish, struvite had similar performance with conventional fertilization, while in spinach, the use of struvite decreased mean germination times. Both plants maintained comparable growth, chlorophyll content and antioxidant capacity when struvite was used, in comparison to conventional fertilizers. However, higher struvite rates under un-fertigated conditions significantly increased the chlorophyll b and total chlorophylls in the spinach, while phenolics and flavonoids decreased, contingent on the fertigation applications. In the radish, struvite maintained similar MDA and H2O2 levels to conventional fertilization, while decreases occurred in the spinach, with the application of ST1 under un-fertigated conditions, compared with conventional fertilization. The P and N contents of the plants were also affected, though these effects varied depending on the plant species, fertigation applications and struvite rates. This variance can be attributed to the characteristics of struvite, the plant species and the cultivation practices. The results of this study suggest that struvite can be successfully implemented in seedling production, establishing significant prospects for its commercialization and use in nurseries.

Oyster shell powder-loaded cellulose gel beads as a high-efficiency adsorbent for phosphorus recovery: preparation, kinetics, isotherms and thermodynamic studies

Given the critical importance, resource limination and environmental toxicity of phosphorus, the study of phosphorus recovery and utilization is extremely urgent. This paper utilized unmodified oyster shell powder (OSP) and cotton fibers as raw materials to prepare OSP-loaded cellulose gel beads (OSP@Gel) through the fiber-dissolving capability of LiBr·3H2O molten salt, for phosphate recovery from water. The surface microstructure and chemical properties of OSP@Gel were characterized by using Fourier transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS), confirming the loading of OSP onto the gel matrix. The phosphorus adsorption capacity of a single OSP@Gel bead could reach up to 8.80 ± 0.32 mg at the optimal OSP doping amount of 1.0 g and optimal pH of 5.0. Kinetic and isotherm analyses revealed that the experimental data fit the PSO model and the Langmuir model. Thermodynamic analysis suggested that the phosphate adsorption was endothermic. Combined results from SEM and XPS analyses indicated that the adsorption of phosphate by OSP@Gel was chemical, with adsorption rate controlled by both liquid film diffusion and intraparticle diffusion. The high phosphate adsorption capacity, good mechanical stability in water, and easy degradability in plant soil provide OSP@Gel beads with great potential for phosphate recovery.

Adsorption-electrochemical mediated precipitation for phosphorus recovery from sludge filter wastewater with a lanthanum-modified cellulose sponge filter

In this study, the sludge filter wastewater is confirmed to investigate the effects of adsorption-electrochemical mediated precipitation (EMP) driven phosphorus recovery on the basis of lanthanum-modified cellulose sponge filter (LCLM) material. The adsorption-EMP method relies on in situ recovery phosphate (P) from the used desorption agent (NaOH-NaCl binary solution) via the formation of Ca5(PO4)3OH all while preserving the alkalinity of the desorption agents which benefited long-term application. The lanthanum content of LCLM was 9.0 mg/g, and the adsorption capacity reached 226.1 ± 15.2 mg P/g La at an equilibrium concentration of 3.9 mg P/L. After adsorption, 55.7 % of P was recovered, and the corresponding alkalinity increased from 1.9 mmol/L to 2.2 mmol/L. Adsorption mechanism analysis revealed that the high lanthanum usage of LCLM was attributed to the synergistic effect of the lattice oxygen of LaO and LaPO4·0.5H2O crystallite formation. Additionally, the Ca5(PO4)3OH was found precipitated in the precipitation in the cathode chamber (P-CC) rather than on the surface/section of cation exchange membrane (CEM) and cathode indicating that the P recovery process was controlled by the saturation of CaP species in the EMP system and the electromigration effect. These findings present a new strategy to promote the effective utilization of rare earth elements for P adsorption and demonstrate the potential application of adsorption-EMP systems in dephosphorization for wastewater treatment.

Competitive adsorption of heavy metals between Ca-P and Mg-P products from wastewater during struvite crystallization

Wastewater usually contains high concentration of calcium (Ca), posing a competitive reaction with magnesium (Mg) on phosphorus (P) recovery during the struvite crystallization. The differences in the adsorption of heavy metals by Ca-P and Mg-P (struvite) generated are still unclear. Herein, we analyzed the residues of four kinds of common heavy metals (Cu, Zn, Cd, Pb) in Ca-P and Mg-P (struvite) under varying conditions (solution pH, N/P ratio, Mg/Ca ratio) in the swine wastewater and explored their possible competitive adsorption mechanisms. The experiments using synthetic wastewater and real wastewater have similar experimental patterns. However, under the same conditions, the metal (Pb) content of struvite recovered from the synthetic wastewater (16.58 mg/g) was higher than that of the real wastewater (11.02 mg/g), as predicted by the Box-Behnken Design of Response Surface Methodology (BBD-RSM). The results demonstrated that Cu was the least abundant in the precipitates compared to Zn, Cd, and Pb of almost all experimental groups with an N/P ratio greater than or equal to 10. The fact might be mainly attributed to the its stronger binding capacity of Cu ion with NH₃ and other ligands. Compared with struvite, the Ca-P product had a higher adsorption capacity for heavy metals and a lower P recovery rate. In addition, the higher solution pH and N/P ratio were favorable to obtain qualified struvite with lower heavy metal content. It can be applied to reduce the incorporation of heavy metals by modulating pH and N/P ratio through RSM, which is suitable for different Mg/Ca ratios. It is anticipated that the results obtained would offer support for the safe utility of struvite from wastewater containing Ca and heavy metals.

Investigation of the direct utilization possibility of methane fermentation residue sludge as liquid fertilizer by micronization

For establishing a sustainable society, it is crucial to reuse the organic waste as a material resource. Therefore, herein, we aim to pulverize the methane fermentation residue sludge by ball milling and high-speed agitation to directly utilize it as a liquid fertilizer. The solid particles in the sludge can be below 100 µm, corresponding to the nozzle diameter of the boom sprayer by both ball milling and high-speed agitation; when ball milling was carried out for at least 1 h, the ratio of coarse particles larger than 100 µm decreased by less than 10%. In addition, the phosphate-ion concentration in the sludge increased with a decrease in the particle size of solid in the sludge mainly due to increase in its specific surface area. Furthermore, we investigated the effects of various experimental conditions for ball milling on the pulverization efficiency. Results suggests that for grinding the soft solid particles in the sludge by ball milling, the volume ratio of the total medium balls and sludge, total volumes of the balls and sludge, and inner pot volume should be larger, while the ratio of the rotation speed to the critical rotation speed should be almost the same as those reported previously in the reports on grinding of inorganic particles to attain an effective pulverization.

Phosphorus biorecovery from wastewater contaminated with multiple nitrogen species by a bacterial consortium

Recovering finite and non-substitutable phosphorus from liquid waste streams through bio-mediated techniques has attracted increasing interest, but current approaches are incredibly dependent on ammonium. Herein, a process to recover phosphorus from wastewater under multiple nitrogen species conditions was developed. This study compared the effects of nitrogen species on the recovery of phosphorus resources by a bacterial consortium. It found that the consortium could not only efficiently utilize ammonium to enable phosphorus recovery but also utilize nitrate via dissimilatory nitrate reduction to ammonium (DNRA) to recover phosphorus. The characteristics of the generated phosphorus-bearing minerals, including magnesium phosphate and struvite, were evaluated. Furthermore, nitrogen loading positively influenced the stability of the bacterial community structure. The genus Acinetobacter was dominant under nitrate and ammonium conditions, with a relatively stable abundance of 89.01% and 88.54%, respectively. The finding may provide new insights into nutrient biorecovery from phosphorus-containing wastewater contaminated with multiple nitrogen species.

Production of Nano Hydroxyapatite and Mg-Whitlockite from Biowaste-Derived products via Continuous Flow Hydrothermal Synthesis: A Step towards Circular Economy

Biowastes from agriculture, sewage, household wastes, and industries comprise promising resources to produce biomaterials while reducing adverse environmental effects. This study focused on utilising waste-derived materials (i.e., eggshells as a calcium source, struvite as a phosphate source, and CH₃COOH as dissolution media) to produce value-added products (i.e., calcium phosphates (CaPs) derived from biomaterials) using a continuous flow hydrothermal synthesis route. The prepared materials were characterised via XRD, FEG-SEM, EDX, FTIR, and TEM analysis. Magnesium whitlockite (Mg-WH) and hydroxyapatite (HA) were produced by single-phase or biphasic CaPs by reacting struvite with either calcium nitrate tetrahydrate or an eggshell solution at 200 °C and 350 °C. Rhombohedral-shaped Mg-WH (23-720 nm) along with tube (50-290 nm diameter, 20-71 nm thickness) and/or ellipsoidal morphologies of HA (273-522 nm width) were observed at 350 °C using HNO₃ or CH₃COOH to prepare the eggshell and struvite solutions, and NH₄OH was used as the pH buffer. The Ca/P (atomic%) ratios obtained ranged between 1.3 and 1.7, indicating the formation of Mg-WH and HA. This study showed that eggshells and struvite usage, along with CH₃COOH, are promising resources as potential sustainable precursors and dissolution media, respectively, to produce CaPs with varying morphologies.

Phosphorus recovery and reuse in water bodies with simple ball-milled Ca-loaded biochar

The demand to control eutrophication in water bodies and the risk of phosphorus scarcity have prompted the search for treatment technologies for phosphorus recovery. In this study, ball-milled Ca-loaded biochar (BMCa@BC) composites were prepared with CaO and corn stover biochar as raw materials by a new ball-milling method to recover phosphorus from water bodies. Experimental results demonstrated that BMCa@BC could efficiently adsorb phosphorus in water bodies with an excellent sorption capacity of 329 mg P/g. Hydrogen bonding, electrostatic attraction, complexation, and surface precipitation were involved in adsorption process. In addition, phosphorus recovered by BMCa@BC had high bioavailability (86.7 % of TP) and low loss (3.3 % of TP) and was a potential slow-release fertilizer. P-laden BMCa@BC significantly enhanced seed germination and growth in planting experiments, proving that it could be used as a substitute for P-based fertilizer. After five cycles of regeneration, BMCa@BC still showed good adsorption recovery and the P-enriched desorption solution could be recovered as Ca-P products with the fertilizer value. Overall, BMCa@BC has good cost-effectiveness and practical applicability in phosphorus recovery. This provides a new way to recover and reuse phosphorus effectively.

Second-Generation Magnesium Phosphates as Water Extractant Agents in Forward Osmosis and Subsequent Use in Hydroponics

The recovery of nutrients from wastewater streams for their later use in agricultural fertilization is an interesting approach. Wastewater recovered magnesium phosphate (MgP) salts were used in a forward osmosis (FO) system as draw solution in order to extract water and to produce a nutrient solution to be used in a hydroponic system with lettuces (Lactuca sativa, L.). Owing to the low solubility of the MgP salts (i.e., struvite, hazenite and cattiite) in water, acid dissolution was successfully tested using citric and nitric acids to reach pH 3.0. The dilution by FO of the dissolved salts reached levels close to those needed by a hydroponic culture. Ion migration through the membrane was medium to high, and although it did not limit the dilution potential of the system, it might decrease the overall feasibility of the FO process. Functional growth of the lettuces in the hydroponic system was achieved with the three MgP salts using the recovered water as nutrient solution, once properly supplemented with nutrients with the desired concentrations. This is an innovative approach for promoting water reuse in hydroponics that benefits from the use of precipitated MgP salts as a nutrient source.

Phosphorus recovery from high solid content liquid fraction of digestate using seawater bittern as the magnesium source

Phosphorus recovery from digestate is considered a challenge because the possible discharge can lead to eutrophication. This study focuses on phosphorus recovery as struvite from the liquid fraction of swine manure digestate at a high total solids concentration, by using a lab-scale crystallizer operated in continuous mode (7 L·d^-1). A by-product of salt production (seawater bittern, SWB) was assessed as Mg source for the formation of struvite instead of a chemical dosage (MgCl₂) within a circular economy approach. Different Mg/P (1.8:1; 2:1; 3:1) ratios and different TS contents (TS 3.5 and 4.5 %) were studied. The maximum P recovery of 85 % and N recovery of 52 % was obtained at 4.5 % of TS and Mg/P ratio of 2:1, corresponding to an overall P and N recovery on the raw digestate of 70 % and 46 %, respectively. The presence of struvite was confirmed by X-ray diffraction (XRD) and scanning electron microscopy (SEM-EDS). Dried samples were then used as fertilizer in agronomic pot tests using Brassica rapa chinensis. Struvite obtained, showed comparable fertilizing properties in comparison with conventional fertilizers in terms of P (Mineral 5.6 ± 0.4; Poultry 5.7 ± 0.2; Struvite 5.9 ± 0.1 g kg^-1), N and total biomass content such as chlorophylls ratio. The growth tests confirmed the possible use of struvite recovered as competitive alternative to conventional chemical phosphate fertilizers. The results showed that it can be possible to promote sustainable P recovery from high solids digestates by the combination of crystallizer reactor and Mg-salt byproducts.

Exploring the recovery of potassium-rich struvite after a nitrification-denitrification process in pig slurry treatment

The integration of biological nitrogen (N) removal with struvite-type material recovery, which contained phosphorus (P) and potassium (K), was proved to be technically feasible in pig slurry treatment. Phosphate (PO₄) salts were precipitated by raising the pH-value, using denitrified effluent and waste sludge purged from the bioreactor. When P was limiting, the unbalanced composition of the denitrified effluent resulted in low K-removal efficiency from the liquid phase; 10 % maximum when the initial pH-value was adjusted to 11.5 (93 % PO₄-P recovery). By processing the waste sludge in two steps, using first ethylenediaminetetraacetic acid (EDTA) as an acidifier to release PO₄ while preventing calcium interference, the K-removal efficiency reached 25 % (75 % PO₄-P recovery). When K was limiting, the addition of newberyite particles resulted in the highest K-removal efficiency, up to 90 % (under online pH control to 10.5). Overall, new opportunities are envisaged for producing second-generation fertilizers potentially containing 0-1 % N, 11-17 % P and 6-8 % K.

Development of a New Hydrogel Anion Exchange Membrane for Swine Wastewater Treatment

We developed a proprietary anion exchange membrane (AEM) for wastewater treatment as an alternative to commercial products. Following the successful development of a hydrogel cation exchange membrane on a porous ceramic support, we used the same approach to fabricate an AEM. Different positively charged monomers and conditions were tested, and all AEMs were tested for nitrate and phosphate anion removal from buffers by electrodialysis. The best AEM was tested further with real swine wastewater for phosphate removal by electrodialysis and nitrate removal in a bioelectrochemical denitrification system (BEDS). Our new AEM showed better phosphate removal compared with a commercial membrane; however, due to its low permselectivity, the migration of cations was detected while operating a two-chambered biocathode BEDS in which the membrane was utilized as a separator. After improving the permselectivity of the membrane, the performance of our proprietary AEM was comparable to that of a commercial membrane. Because of the usage of a porous ceramic support, our AEM is self-supporting, sturdy, and easy to attach to various frames, which makes the membrane better suited for harsh and corrosive environments, such as swine and other animal farms and domestic wastewater.

Fungi, P-Solubilization, and Plant Nutrition

The application of plant beneficial microorganisms is widely accepted as an efficient alternative to chemical fertilizers and pesticides. It was shown that annually, mycorrhizal fungi and nitrogen-fixing bacteria are responsible for 5 to 80% of all nitrogen, and up to 75% of P plant acquisition. However, while bacteria are the most studied soil microorganisms and most frequently reported in the scientific literature, the role of fungi is relatively understudied, although they are the primary organic matter decomposers and govern soil carbon and other elements, including P-cycling. Many fungi can solubilize insoluble phosphates or facilitate P-acquisition by plants and, therefore, form an important part of the commercial microbial products, with Aspergillus, Penicillium and Trichoderma being the most efficient. In this paper, the role of fungi in P-solubilization and plant nutrition will be presented with a special emphasis on their production and application. Although this topic has been repeatedly reviewed, some recent views questioned the efficacy of the microbial P-solubilizers in soil. Here, we will try to summarize the proven facts but also discuss further lines of research that may clarify our doubts in this field or open new perspectives on using the microbial and particularly fungal P-solubilizing potential in accordance with the principles of the sustainability and circular economy.

Sustainable Sewage Sludge Management Technologies Selection Based on Techno-Economic-Environmental Criteria: Case Study of Croatia

The management and disposal of sewage sludge is becoming a growing concern at the global level. In the past, the main goal was to completely eliminate sewage sludge since it was deemed a threat to humans and the environment, but recently different possibilities for energy generation and material recovery are emerging. Existing technologies such as incineration or direct application in agriculture contribute to quantity reduction and nutrient recovery but are unable to fully exploit the potential of sewage sludge within the frameworks of circular economy and bioeconomy. This paper developed a model within the PROMETHEE method, which analyses technologies for the sustainable management of sewage sludge, which could make the most from it. For the empirical part of the study, the Republic of Croatia was used as a country in which sewage sludge is increasing in quantity as a result of recent upgrades and expansions in the wastewater system. Incineration, gasification, anaerobic digestion, and nutrient recovery were analyzed as treatment concepts for the increased amounts of sewage sludge. The model reveals that the best solution is the material recovery of sewage sludge, using the struvite production pathway through analysis of selected criteria.

Anaerobic co-digestion of cheese whey and septage: Effect of substrate and inoculum on biogas production

Cheese whey is an industrial waste generated from the cheese processing unit of the dairy industry and requires treatment before its disposal. The present study investigated the possibilities of improving the digestibility from anaerobic digestion of lipid rich dairy by-product, cheese whey using septage as the co-substrate with different inoculum. Biochemical methane potential assays were conducted under mesophilic temperature conditions and results were validated using Modified Gompertz Model. Two sets of BMP tests were done; to assess the individual and combined digestion abilities of septage in anaerobic co-digestion of whey and to assess the ability of 3 inoculum sources (cattle manure, sewage sludge, and acclimatized anaerobic sludge) in the co-digestion process. The results indicated that septage is an excellent co-substrate that has better adaptability with cheese whey and the optimum mix ratio was found as 40:60 (S_CW: S_SP). BMP tests were also conducted with inoculum at S/I ratio of 1 and statistical analysis was performed to study the synergistic effect of both co-digestion and inoculum. The tests revealed that the cattle manure resulted in the highest biogas production (342.22mL/gVS) at 60% whey fraction. Modified Gompertz model fitted the experimental data well and identified an increase in lag phase times when whey fraction is increased. Comparatively higher lag phase times ranging from 1.98 to 4.35 days were obtained for sewage sludge inoculated samples. The maximum methane production (P_max) was obtained at 60% whey fraction (369.63 ± 4.05mL/gVS) at a very short lag time of 0.76 ± 0.17days for cattle manure inoculated mixture.

Bio-membrane integrated systems for nitrogen recovery from wastewater in circular bioeconomy

Wastewater contains a significant amount of recoverable nitrogen. Hence, the recovery of nitrogen from wastewater can provide an option for generating some revenue by applying the captured nitrogen to producing bio-products, in order to minimize dangerous or environmental pollution consequences. The circular bio-economy can achieve greater environmental and economic sustainability through game-changing technological developments that will improve municipal wastewater management, where simultaneous nitrogen and energy recovery are required. Over the last decade, substantial efforts were undertaken concerning the recovery of nitrogen from wastewater. For example, bio-membrane integrated system (BMIS) which integrates biological process and membrane technology, has attracted considerable attention for recovering nitrogen from wastewater. In this review, current research on nitrogen recovery using the BMIS are compiled whilst the technologies are compared regarding their energy requirement, efficiencies, advantages and disadvantages. Moreover, the bio-products achieved in the nitrogen recovery system processes are summarized in this paper, and the directions for future research are suggested. Future research should consider the quality of recovered nitrogenous products, long-term performance of BMIS and economic feasibility of large-scale reactors. Nitrogen recovery should be addressed under the framework of a circular bio-economy.

Integrated review of resource recovery on aerobic granular sludge systems: Possibilities and challenges for the application of the biorefinery concept

Aerobic Granular Sludge (AGS) is a biological treatment technology that has been extensively studied in the last decade. The possibility of resource recovery has always been highlighted in these systems, but real-scale applications are still scarce. Therefore, this paper aimed to present a systematic review of resources recovery such as water, energy, chemicals, raw materials, and nutrients from AGS systems, also analyzing aspects of engineering and economic viability. In the solid phase, sludge application in agriculture is an interesting possibility. However, the biosolids' metal concentration (the granules have high adsorption capacity due to the high concentration of extracellular polymeric substances, EPS) may be an issue. Another possibility is the recovery of Polyhydroxyalkanoates (PHAs) and Alginate-like exopolymers (bio-ALE) in the solid phase, emphasizing the last one, which has already been made in some Wastewater Treatment Plants (WWTPs), named and patented as Kaumera® process. The Operational Expenditure (OPEX) can be reduced by 50% in the WWTP when recovery of ALE is made. The ALE recovery reduced sludge yield by up to 35%, less CO₂ emissions, and energy saving. Finally, the discharged sludge can also be evaluated to be used for energetic purposes via anaerobic digestion (AD) or combustion. However, the AD route has faced difficulties due to the low biodegradability of aerobic granules.

Nutrient recovery from swine wastewater at full-scale: An integrated technical, economic and environmental feasibility assessment

In this study, the technical, economic and environmental attributes of a full-scale nutrient recovery process connected to the centralized swine wastewater treatment facility (CSWTF) were evaluated. The performance of the process was assessed by introducing influent to the recovery reactor from different components of the CSWTF such as sedimentation tank (swine wastewater) and biological treatment reactor (biologically oxidized material and supernatant of the biologically oxidized material). The results of technical performance assessment revealed that the O-P recovery (87.1-90.7%) and NH₄-N removal (66.9-72.1%) efficiencies from the influent of biological treatment reactor were significantly higher than the influent from sedimentation tank (81.7 and 19.8%, respectively, p < 0.05). The economic evaluation elucidated that by increasing the treatment capacity of the recovery reactor from 30 m³/d to 100 m³/d, operating expenses could be covered through the commercialization of struvite, while it would take around seven years to get back the capital investment. Additional economic savings could also be possible when using the recovered struvite as a fertilizer raw material along with other environmental benefits. Considering the current farming practices in Korea, the complete recovery of O-P from CSWTFs as struvite could drop the soil phosphorus surplus by 40%, minimize the phosphatic fertilizer consumption by 6.4% and ultimately reduce CO₂ equivalent emissions of 6522 tons/year in comparison to chemical fertilizer production. However, during the continuous operation of the full-scale nutrient recovery process, influent characteristics need to be incessantly monitored and adjusted to the optimum conditions to improve the economics of recovered products. Overall, the nutrient recovery process at full-scale not only solves the problem of treating highly polluted swine wastewater but also helps to ensure societal and environmental sustainability.

Nutrient recovery from the digestate obtained by rumen fluid enhanced anaerobic co-digestion of sewage sludge and cattail: Precipitation by MgCl2 and ion exchange using zeolite

The aim of this study was to recover nutrients (NPK and other) from the liquid fraction of digestate obtained by rumen fluid enhanced anaerobic co-digestion of sewage sludge and cattail (Typha latifolia grass). Firstly, anaerobic digestion (AD) studies were performed to examine the biogas potential of selected substrates. The liquid fraction of digestate was then used in nutrient recovery experiments. Four methods were applied to recover nutrients: i) conventional struvite precipitation by MgCl₂, ii) simultaneous precipitation and ion exchange by Na-zeolite, and iii) two-step recovery using precipitation, followed by ion exchange with powdered or iv) granulated Na-zeolite. The products of nutrient recovery were characterised using different chemical methods and the cress seed germination test was performed to evaluate their fertility potential. The results show that co-digestion of sewage sludge with cattail enhanced biogas production by almost 50 vol%. The addition of rumen fluid positively contributed to the degradation of lignocellulosic materials and to biogas production. In all of the recovery methods tested, phosphorus was successfully recovered with efficiency of more than 99 wt%. Nitrogen recovery was less efficient than phosphorus recovery, 85-92 wt%. Simultaneous precipitation and ion exchange lowered nitrogen recovery efficiency compared to classical struvite precipitation, while sequential precipitation and ion exchange resulted in improvement. The most efficient method was two-step recovery using granulated zeolite. The precipitates consisted of different Mg and K-phosphates in quite irregular shapes. The struvite and K-struvite were detected in low quantities. The precipitates contained more than 25 wt% of macronutrients (NPK), exhibited effective utilization of nutrients by plants, and showed good fertility potential. Precipitate mixed with powdered Na-zeolite promises to be interesting for further agricultural use, as zeolite offers several potential improvements for soil. Both zeolites exhibited good performance in the recovery of K⁺ ions.

Resource recovery in aerobic granular sludge systems: is it feasible or still a long way to go?

Lately, wastewater treatment plants are much often being designed as wastewater-resource factories inserted in circular cities. Among biological treatment technologies, aerobic granular sludge (AGS), considered an evolution of activated sludge (AS), has received great attention regarding its resource recovery potential. This review presents the state-of-the-art concerning the influence of operational parameters on the recovery of alginate-like exopolysaccharides (ALE), tryptophan, phosphorus, and polyhydroxyalkanoates (PHA) from AGS systems. The carbon to nitrogen ratio was identified as a parameter that plays an important role for the optimal production of ALE, tryptophan, and PHA. The sludge retention time effect is more pronounced for the production of ALE and tryptophan. Additionally, salinity levels in the bioreactors can potentially be manipulated to increase ALE and phosphorus yields simultaneously. Some existing knowledge gaps in the scientific literature concerning the recovery of these resources from AGS were also identified. Regarding industrial applications, tryptophan has the longest way to go. On the other hand, ALE production/recovery could be considered the most mature process if we take into account that existing alternatives for phosphorus and PHA production/recovery are optimized for activated sludge rather than granular sludge. Consequently, to maintain the same effectiveness, these processes likely could not be applied to AGS without undergoing some modification. Therefore, investigating to what extent these adaptations are necessary and designing alternatives is essential.

Second-Generation Phosphorus: Recovery from Wastes towards the Sustainability of Production Chains

Phosphorus (P) is essential for life and has a fundamental role in industry and the world food production system. The present work describes different technologies adopted for what is called the second-generation P recovery framework, that encompass the P obtained from residues and wastes. The second-generation P has a high potential to substitute the first-generation P comprising that originally mined from rock phosphates for agricultural production. Several physical, chemical, and biological processes are available for use in second-generation P recovery. They include both concentrating and recovery technologies: (1) chemical extraction using magnesium and calcium precipitating compounds yielding struvite, newberyite and calcium phosphates; (2) thermal treatments like combustion, hydrothermal carbonization, and pyrolysis; (3) nanofiltration and ion exchange methods; (4) electrochemical processes; and (5) biological processes such as composting, algae uptake, and phosphate accumulating microorganisms (PAOs). However, the best technology to use depends on the characteristic of the waste, the purpose of the process, the cost, and the availability of land. The exhaustion of deposits (economic problem) and the accumulation of P (environmental problem) are the main drivers to incentivize the P’s recovery from various wastes. Besides promoting the resource’s safety, the recovery of P introduces the residues as raw materials, closing the productive systems loop and reducing their environmental damage.

Life Cycle Assessment of Struvite Precipitation from Anaerobically Digested Dairy Manure: A Wisconsin Perspective

Recovering valuable nutrients (e.g., P and N) from waste materials has been extensively investigated at the laboratory scale. Although it has been shown that struvite precipitation from several manure sources contributes to nutrient management practices by recovering valuable nutrients and preventing them from reaching water bodies, it has not been widely applied in commercial (i.e., farm) scales. The purpose of this study is to evaluate the potential environmental impacts of the struvite recovery process from the liquid portion of the anaerobically digested dairy cow manure generated in Wisconsin, USA, dairy farms using life cycle assessment methodology for both bench- and farm-scale scenarios. The struvite precipitation process involves the use of additional chemicals and energy; therefore, investigating upstream impacts is crucial to evaluate the environmental costs and benefits of this additional treatment process. Results indicate that up to a 78% impact decrease in eutrophication potential can be achieved when P and N are recovered in the form of struvite and are applied in lieu of conventional fertilizers, rather than using the liquid portion of the anaerobically digested dairy manure as a fertilizer. Additionally, significant differences are identified in the majority of environmental impact categories when the struvite precipitation process is modeled and evaluated in a farm-scale setting. Future work should expand to evaluate the overall environmental impacts and trade-offs of struvite recovery application, including the anaerobic digestion system itself at the farm scale. Integr Environ Assess Manag 2021;17:292-304. © 2020 SETAC.

A Framework for Sustainable Planning and Decision-Making on Resource Recovery from Wastewater: Showcase for São Paulo Megacity

Currently, it is important to develop strategic frameworks to support the selection of sustainable resource recovery solutions. This study applies a new framework for planning, implementation, and assessment of resource recovery strategies for a full-scale wastewater treatment plant (WWTP) in São Paulo megacity. The framework comprises several steps based on case study-specific data and information from current literature. Data were collected from various sources: a survey with a wastewater treatment utility, national and regional databases, and review of local regulations and international literature. Treatment configuration, wastewater and by-products composition, potential demand (for water, energy, and phosphorus), stakeholder identification, and local legislation were thoroughly discussed regarding decision-making on resource recovery. Scenario analysis was used to explore suitable nutrient and energy recovery measures based on indicators. Biogas recovery and sewage sludge composting showed more favorable conditions due to similar experiences in the area and robust legislation. The proposed framework is a simplified tool, and its application can support managers to get information on resource recovery and how to plan such initiatives in easier ways to facilitate wiser decision-making, and better operation and management. The results on framework use and refinement can guide potential applications in other contexts and stimulate public policy formulation and further research.

Recovery and separation of phosphorus as dicalcium phosphate dihydrate for fertilizer and livestock feed additive production from a low-grade phosphate ore

With the rapid increase in the world population, the global demand for food production has been increasing steeply. This increase has resulted in an increased demand for phosphorus crop fertilizers and livestock feed additives. Considering recent predictions that the global reserves of high-grade phosphorus resources would deplete within 15 years, new initiatives have begun to utilize low-grade resources to ensure sustainable supply of this essential nutrient. The main challenge with the use of low-grade resources is the difficulty with the efficient and economical separation of phosphorus from the other constituent elements, such as iron, aluminum, and magnesium. Most previous studies on the adoption of low-grade phosphate ores have focussed on ore beneficiation processes which are expensive, complex, and in some cases inefficient. In this study, we develop an integrated process for the direct recovery and separation of dicalcium phosphate dihydrate for fertilizer and livestock feed additive production from a low-grade (2.0 wt% P) iron-rich (19.7 wt% Fe) phosphate ore. The process combines leaching using dilute sulfuric acid (0.29 M) and selective precipitation using calcium oxide. During selective precipitation, ethylenediaminetetraacetic acid (EDTA) is used as a stabilizing agent to prevent iron and phosphorus co-precipitation. This process can be operated as a closed loop, allowing the recovery and recycling of both water and EDTA, while eliminating the production of liquid waste. The developed process achieves around 70% phosphorus recovery as an industrial-grade (19 wt% P) dicalcium phosphate dihydrate product with minimal iron, magnesium, and aluminum contamination, while also producing value-added calcium sulfate dihydrate (gypsum) and iron/magnesium byproducts. This process enables economical and sustainable recovery of phosphorus from low-grade ores, which can address the rising global demand for food production.

Evaluating the Struvite Recovered from Anaerobic Digestate in a Farm Bio-Refinery as a Slow-Release Fertiliser

Biogas production in agricultural biogas plants generates digestate—liquid waste containing organic matter and mineral nutrients. Utilisation of the digestate on farm fields adjacent to the biogas plants is limited. Therefore, bio-refineries implement advanced forms of digestate processing, including precipitation of struvite (MgNH4PO4.6H2O). Struvite can be transported over long distances and dosed precisely to meet the nutritional needs of the plants. Divergent opinions on the fertilising value of struvite and its function over time call for further research on its effects on crop yields in the first and subsequent years after application. This study investigates the effects of struvite (STR), struvite with ammonium sulphate (STR + N), and commercial ammonium phosphate (AP) on the yields, nutrient concentration in the crops, nutrient uptake by the crops, and soil N, P, and Mg content in the second growing period after the application of fertilisers to silty loam (SL) and loamy sand (LS) soils under grass cultivation. Struvite was recovered from the liquid fraction of digestate obtained from a bio-refinery on the De Marke farm (Netherlands). The soils investigated in the pot experiment originated from Obory (SL) and Skierniewice (LS) (Central Poland). The results obtained over the first growing period following fertilisation were published earlier. In our prior work, we showed that the majority of the struvite phosphorus remains in the soil. We hypothesised that, in the second year, the yield potential of the struvite might be higher than that of commercial P fertiliser. Currently, we have demonstrated that, in the second growing period following the application, struvite causes an increase in grass yield, nutrient uptake by the crops, and P and Mg content in the soil. On SL and LS soils, the yields of the four grass harvests from the STR and STR + N treatments were higher than those from AP by approximately 8% and 16.5%, respectively. Our results confirm that struvite is more effective as a fertiliser compared to commercial ammonium phosphate. Struvite can be, therefore, recommended for fertilising grasslands at higher doses once every two years.

Phosphorus speciation during anaerobic digestion and subsequent solid/liquid separation

This study aims to investigate the effect of anaerobic digestion (AD) on P species and how the different species are distributed in the digestate and digestate fractions, i.e. liquid and solid fractions. To do so, six full scale AD plants were used in this work and representative biomass samples were collected for investigation. P fractionation proceeded by adopting fractionation protocols consisting in step-by-step extraction with different solvents, (i.e. NaHCO₃, HCl and NaOH-EDTA). Subsequently P species in the different fractions were identified by using ³¹PNMR. On average, AD did not substantially affect P speciation that depended on the P-fraction content of feeds. A high NaHCO₃ fraction content in the ingestate determined, also, a high content of this fraction in the digestate, with consequently lower contents of both P-HCl and P-NaOH-EDTA, i.e. digestate P-fraction contents represented an inheritance of P speciation in the ingestate. A feed effect was observed in single plants. Highest pig/cow slurry content in the feeds seemed to decrease readily soluble P (extracted with NaHCO₃) content and increased P associated with both organic matter and amorphous Fe/Al in the digestate. Again, using a large amount of digestate in the feed increased P-soluble content in the digestate. ³¹P NMR analyses revealed that inorganic P compounds dominated the spectra of all biomasses and fractions, with orthophosphate as the predominant species. When present, organic phosphorus compounds were typically represented by monophosphate esters, DNA and phospholipids, with a predominance of monophosphate esters.

Impacts of hydraulic retention time on a continuous flow mode dual-chamber microbial fuel cell for recovering nutrients from municipal wastewater

Nutrients recovery has become a meaningful solution to address shortage in the fertilizer production which is the key issue of nations' food security. The concept of municipal wastewater is based on its ability to be a major potential source for recovered nutrients because of its vast quantity and nutrient-rich base. Microbial fuel cell (MFC) has emerged as a sustainable technology, which is able to recover nutrients and simultaneously generate electricity. In this study a two-chambered MFC was constructed, and operated in a continuous flow mode employing artificial municipal wastewater as a substrate. The effects of hydraulic retention time (HRT) on the recovery of nutrients by MFC were studied. The COD removal rates were insignificantly influenced by varying HRT from 0.35 to 0.69 d, that were over 92%. Furthermore, the recovery rate of nutrients was insignificantly affected while increasing the HRT, which fluctuates from 80% to 90%. In contrast, the maximum power generation declined when HRT increased and the lowest one was 510.3 mV at the HRT of 0.35 d. These results demonstrate that the lab-scale double chamber MFC using municipal wastewater as the substrate can provide a highly effective removal strategy for organic matter, nutrients recovery and electricity output when operating at a specific HRT.

Swine manure valorization for phosphorus and nitrogen recovery by catalytic-thermal hydrolysis and struvite crystallization

Phosphorus (P) and nitrogen (N) recovery from swine manure has attracted considerable interest for biomass valorization. In this study, a catalytic-thermal hydrolysis (TH) process combined with struvite crystallization was investigated to promote P and N conversion from swine manure. Its potential as a phosphate-based fertilizer was investigated. Two periods for P solubilization and transformation were observed, i.e., an initial increase with reaction time followed by a decrease as treatment continued. Nitrogen conversion efficiency increased with increasing temperature and time. Treatment of swine manure by catalytic-TH with HCl + H₂O₂ showed the best performance for P and N solubilization and transformation. With a Mg²⁺/PO₄^3- molar ratio of 2.49 and a pH of 9.11, the struvite crystallization efficiency from the supernatant after catalytic-TH with HCl + H₂O₂ reached 99.2%. Hydroculture bioassay showed that struvite had a positive effect on the early growth of wheat. The P concentrations in both root and shoot tissues for struvite treatment were more than two times higher than that of soluble P. These encouraging results warrant further studies on the conversion of biowaste given that recycling nutrients sources may outperform traditional synthetic fertilizers.

Critical conditions of struvite growth and recovery using MgO in pilot scale crystallization plant

The struvite crystallization process can recover struvite crystals as a valuable slow-release fertilizer from the side stream of wastewater treatment plants (WWTPs). The purpose of this study is to demonstrate the crystal growth characteristics and determine the appropriate recovery criteria for a struvite crystallization pilot plant. A pilot plant (8.6 m³/d) was designed with a feeding system of MgO (magnesium oxide), a pH controller, and a hydrocyclone for recovering struvite; the plant was operated for 42 hours at a pH range of 8.25-8.5. The removal efficiencies for PO₄-P and NH₄-N were 82.5-90.7% and 13.4-22.9%, respectively. The struvite recovered from the hydrocyclone was sifted using standard sieves and analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The dry weight fraction of the precipitate in the 300-600 μm range increased gradually from 7% to 74% in 18 hours. The XRD analysis revealed that the crystalline structure of the precipitate in the 150-600 μm range indicates struvite without any peaks of MgO, Mg(OH)₂, and MgCO₃. This indicates that the critical conditions for recovering struvite from the side-stream of WWTPs are an operation period of 18 hours and a crystal size greater than 300 μm.

Design and Optimization of Fluidized Bed Reactor Operating Conditions for Struvite Recovery Process from Swine Wastewater

Struvite crystallization using fluidized bed reactors (FBRs) is one of the most commonly used methods for nutrient recovery from different waste streams. However, struvite recovery from swine wastewater containing much higher solids using FBR has not been studied extensively. In this study, we therefore designed and optimized the key operating conditions parameters, i.e., pH (9.0, 9.5, and 10.0), circulation rate (CR) (1.5, 3.0, and 4.5 L/Lreactor·h), and hydraulic retention time (HRT) (1, 3, and 5 h) of FBR to ensure efficient nutrient removal and struvite crystallization from swine wastewater using response surface methodology (RSM) with central composite design (CCD) as experimental design. A magnesium/phosphorus (Mg/P) molar ratio of 1.3 was maintained with MgCl2 according to ortho-phosphate (O-P) concentration of influent and an air diffuser was set to supply air with 0.03 L air/Lreactor·min. The O-P recovery efficiency of over 91% was achieved through the entire runs. Among the operational parameters, pH did not show any significant effect on NH4-N recovery, particle size, and struvite production rate (SPR). The optimal CR over 2.94 L/Lreactor·h was found to be appropriate for efficient removal of nutrients and struvite crystallization. While optimizing the HRT, priority of the process operation such as the production of larger struvite particles or increased struvite productivity should be considered. Therefore, the optimal operational parameters of pH 9.0, CR > 2.94 L/Lreactor·h, and HRT of 1 or 5 h were chosen to obtain better responses through RSM analyses. The findings of this study would be useful in designing and operating either pilot- or full-scale FBR for struvite crystallization from swine wastewater.

Fines isolated from waste concrete as a new material for the treatment of phosphorus wastewater

Waste concrete is a key component of construction and demolition (C&D) waste produced in billions of tons. Exploring new technology for recycling waste concrete has become a global concern. Meanwhile, phosphorus (P) removal from wastewater consumes lots of natural minerals, leading to a heavy burden on the environment. In this study, the cement paste powder (HCPP) was used to remove phosphorus from wastewater. The results indicate that both HCPP and thermally modified HCPP (MHCPP) are effective phosphorus removal materials, with a maximum P-binding capacity of 3.9-mg P/g HCPP and 31.2-mg P/g MHCPP, respectively. The phosphorus removal mechanism of HCPP and MHCPP was also proposed: (1) Ca²⁺ and OH^- can release from the surface of the HCPP or MHCPP to wastewater, forming a high-alkaline and Ca-rich solution; (2) hydrolysis of phosphorus species in the high-alkaline solution environment creates HPO₄^2- species; (3) the HPO₄^2- combines with Ca²⁺ and H₂O, resulting in the formation of brushite; (4) the brushite precipitated from wastewater and adhered on the surface of the HCPP or the MHCPP particles. The study provides a new and low-cost material for treatment of phosphorus wastewater. Further, the study also offers a new approach for reusing of waste concrete fines.

Time-Resolved Dynamics of Struvite Crystallization: Insights from the Macroscopic to Molecular Scale

The crystallization of magnesium ammonium phosphate hexahydrate (struvite) often occurs under conditions of fluid flow, yet the dynamics of struvite growth under these relevant environments has not been previously reported. In this study, we use a microfluidic device to evaluate the anisotropic growth of struvite crystals at variable flow rates and solution supersaturation. We show that bulk crystallization under quiescent conditions yields irreproducible data owing to the propensity of struvite to adopt defects in its crystal lattice, as well as fluctuations in pH that markedly impact crystal growth rates. Studies in microfluidic channels allow for time-resolved analysis of seeded growth along all three principle crystallographic directions and under highly controlled environments. After having first identified flow rates that differentiate diffusion and reaction limited growth regimes, we operated solely in the latter regime to extract the kinetic rates of struvite growth along the [100], [010], and [001] directions. In situ atomic force microscopy was used to obtain molecular level details of surface growth mechanisms. Our findings reveal a classical pathway of crystallization by monomer addition with the expected transition from growth by screw dislocations at low supersaturation to that of two-dimensional layer generation and spreading at high supersaturation. Collectively, these studies present a platform for assessing struvite crystallization under flow conditions and demonstrate how this approach is superior to measurements under quiescent conditions.

Phosphorus removal from livestock effluents: recent technologies and new perspectives on low-cost strategies

Phosphorus is an essential element in the food production chain, even though it is a non-renewable and limited natural resource, which is going to run out soon. However, it is also a pollutant if massively introduced into soil and water ecosystems. This study focuses on the current alternative low-cost technologies for phosphorus recovery from livestock effluents. Recovering phosphorus from these wastewaters is considered a big challenge due to the high phosphorus concentration (between 478 and 1756 mg L^-1) and solids content (> 2-6% of total solids). In particular, the methods discussed in this study are (i) magnesium-based crystallization (struvite synthesis), (ii) calcium-based crystallization, (iii) electrocoagulation and (iv) biochar production, which differ among them for some advantages and disadvantages. According to the data collected, struvite crystallization achieves the highest phosphorus removal (> 95%), even when combined with the use of seawater bittern (a by-product of sea salt processing) instead of magnesium chloride pure salt as the magnesium source. Moreover, the crystallizer technology used for struvite precipitation has already been tested in wastewater treatment plants, and data reported in this review showed the feasibility of this technology for use with high total solids (> 5%) livestock manure. Furthermore, economic and energetic analyses here reported show that struvite crystallization is the most practicable among the low-cost phosphorus recovery technologies for treating livestock effluents.

Effect of Ca:Mg ratio and high ammoniacal nitrogen on characteristics of struvite precipitated from waste activated sludge digester effluent

This study revealed the relationship between the presence of calcium impurities and ammoniacal nitrogen concentration upon crystallization of struvite. The research hypothesis was that the presence of both calcium and high concentrations of ammoniacal nitrogen (328-1000 mg/L) in waste activated sludge may influence the struvite quality and acid stability. Hence, we studied the impact of Ca:Mg ratio upon morphology, particle size, purity and dissolution of struvite, in the presence of varying levels of excess ammoniacal nitrogen. X-ray diffraction revealed that up to 31.4% amorphous material was made which was assigned to hydroxyapatite. Increasing the ammoniacal nitrogen concentration and elevation of the Mg:Ca ratio maximized the presence of struvite. Struvite particle size was also increased by ammoniacal nitrogen as was twinning of the crystals. Tests with dilute solutions of organic acid revealed the sensitivity of struvite dissolution to the physical characteristics of the struvite. Smaller particles (21.2 μm) dissolved at higher rates than larger particles (35.86 μm). However, struvite dissolved rapidly as the pH was further reduced irrespective of the physical characteristics. Therefore, addition of struvite to low pH soils was not viewed as beneficial in terms of controlled nutrient release. Overall, this study revealed that waste activated sludge effluent with high ammoniacal nitrogen was prospective for synthesis of high quality struvite material.

Phosphorus recovery from municipal wastewater treatment: Critical review of challenges and opportunities for developing countries

The aim of this paper is to provide guidance in selecting phosphorus recovery options within the municipal wastewater treatment sector regarding developing countries. This critical review includes a brief contextualization of the resource-oriented sanitation paradigm, the discussion of processes for phosphorus recovery based on methods at full-scale, pilot-scale and laboratory-scale, and a concise discussion of the environmental impacts and benefits associated with phosphorus recovery strategies. Finally, the main challenges related to the implementation of resource recovery strategies, especially for phosphorous, were identified and discussed. According to the results, some of the main drivers for phosphorus recovery are the limited availability of phosphorus, increasing cost of phosphate fertilizers and reduction of maintenance costs. Currently, most of the operational processes are based on crystallization or precipitation from the digester supernatant. Struvite is the most common recovered product. The recovery rate of phosphorus from the liquid phase is lower (10-60% from wastewater treatment plant influent), than from sludge (35-70%) and from sludge ashes (70-98%). Phosphorus recovery remains challenging, and some barriers identified were the integration between stakeholders and institutions, public policies and regulations as well as public acceptance and economic feasibility. In developing countries, the implementation of nutrient recovery systems is challenging, because the main concern is on the expansion of sanitation coverage. Resource recovery approaches can provide benefits beyond the wastewater treatment sector, not only improving the sustainability of wastewater treatment operations, but generating revenue for the utility provider.

Treatment of chlorpyrifos manufacturing wastewater by peroxide promoted-catalytic wet air oxidation, struvite precipitation, and biological aerated biofilter

Chlorpyrifos manufacturing wastewater (CMW) is characterized by complex composition, high chemical oxygen demand (COD) concentration, and toxicity. An integrated process comprising of peroxide (H₂O₂) promoted-catalytic wet air oxidation (PP-CWAO), struvite precipitation, and biological aerated filters (BAF) was constructed to treat CMW at a starting COD of 34000-35000 mg/L, total phosphorus (TP) of 5550-5620 mg/L, and total organophosphorus (TOP) of 4700-4840 mg/L. Firstly, PP-CWAO was used to decompose high concentrations of organic components and convert concentrated and recalcitrant TOP to inorganic phosphate. Copper citrate and ferrous citrate were used as the catalysts of PP-CWAO. Under the optimized conditions, 100% TOP was converted to inorganic phosphate with 95.6% COD removal. Then, the PP-CWAO effluent was subjected to struvite precipitation process for recovering phosphorus. At a molar ratio of Mg²⁺:NH₄⁺:PO₄^3- = 1.1:1.0:1.0, phosphate removal and recovery reached 97.2%. The effluent of struvite precipitation was further treated by the BAF system. Total removals of 99.0%, 95.2%, 97.3%, 100%, and 98.3% were obtained for COD, total suspended solids, TP, TOP, and chroma, respectively. This hybrid process has proved to be an efficient approach for organophosphate pesticide wastewater treatment and phosphorus reclamation.

Struvite Crystallisation and the Effect of Co2+ Ions

The controlled crystallisation of struvite (MgNH4PO4∙6H2O) is a viable means for the recovery and recycling of phosphorus (P) from municipal and industrial wastewaters. However, an efficient implementation of this recovery method in water treatment systems requires a fundamental understanding of struvite crystallisation mechanisms, including the behavior and effect of metal contaminants during struvite precipitation. Here, we studied the crystallisation pathways of struvite from aqueous solutions using a combination of ex situ and in situ time-resolved synthesis and characterization techniques, including synchrotron-based small- and wide-angle X-ray scattering (SAXS/WAXS) and cryogenic transmission electron microscopy (cryo-TEM). Struvite syntheses were performed both in the pure Mg-NH4-PO4 system as well as in the presence of cobalt (Co), which, among other metals, is typically present in waste streams targeted for P-recovery. Our results show that in the pure system and at Co concentrations < 0.5 mM, struvite crystals nucleate and grow directly from solution, much in accordance with the classical notion of crystal formation. In contrast, at Co concentrations ≥ 1 mM, crystallisation was preceded by the transient formation of an amorphous nanoparticulate phosphate phase. Depending on the aqueous Co/P ratio, this amorphous precursor was found to transform into either (i) Co-bearing struvite (at Co/P < 0.3) or (ii) cobalt phosphate octahydrate (at Co/P > 0.3). These amorphous-to-crystalline transformations were accompanied by a marked colour change from blue to pink, indicating a change in Co2+ coordination in the formed solid from tetrahedral to octahedral. Our findings have implications for the recovery of nutrients and metals during struvite crystallisation and contribute to the ongoing general discussion about the mechanisms of crystal formation.

Calcium phosphate precipitation in nitrified wastewater from the potato-processing industry

Increasing environmental concerns and the awareness of the finite nature of natural resources make the valorization of waste materials to become a real challenge. The objective of the current research is to investigate the possibility of phosphate recovery as calcium phosphate salts from the wastewater from the potato-processing industry. Batch tests demonstrated that at high pH, struvite and calcium carbonate precipitations are competitive processes and that bicarbonate inhibits the precipitation of calcium phosphate salts. A biological nitrification of the wastewater removed the buffering capacity, the competitive formation of struvite and paved the way for phosphate precipitation as calcium phosphate salts as it also led to the simultaneous removal of (bi)carbonates. It is demonstrated that 75% of the phosphate precipitated as calcium phosphate at a [Ca²⁺]/[P] ratio of 2.5 at pH 8.5 and as such it provides a convenient alternative for the currently applied struvite processes in the agro-industrial industry.

Adsorption recovery of phosphate from aqueous solution by CaO-biochar composites prepared from eggshell and rice straw

CaO-biochar composites were prepared by mixed ball milling and pyrolysis of agricultural wastes eggshell and rice straw. The resulting CaO-biochar composites (E-C) showed excellent performance for phosphate adsorption from aqueous solution in a wide range of solution pH (5-11), and a maximum adsorption capacity of 231 mg/g could be obtained by E-C sample that was prepared from the eggshell and rice straw with a mass ratio of 1:1 (E-C 1:1). The adsorption of phosphate onto the E-C samples could be well described by pseudo-second-order (R² > 0.975) and Langmuir models (R² > 0.979). Thermodynamic analysis revealed that the adsorption process was spontaneous (ΔG⁰ < 0) and endothermic (ΔH⁰ > 0). This work provides a promising method to prepare functionalized biochar adsorbents from agricultural wastes for the recovery of phosphate from aqueous solution, and the phosphate adsorbed CaO-biochar composites can be directly applied as a slow-release fertilizer to farmland soil, which have the functions of improving soil physical structure, increasing soil fertility, and regulating soil pH.

Simultaneous optimizing removal of manganese and ammonia nitrogen from electrolytic metal manganese residue leachate using chemical equilibrium model

Electrolytic metal manganese residue leachate (EMMRL) was produced from long-term deposition of electrolytic metal manganese residue. EMMRL contains huge amount of manganese and ammonia nitrogen which could seriously damage the ecological environment. In this study, a chemical equilibrium model-Visual MINTEQ was used to simultaneously optimize removal of manganese and ammonia nitrogen from EMMRL with chemical precipitation methods. In the laboratory experiment, the effect of different N: P ratios and pH were investigated, and the characterization of the precipitates was characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and scanning electron microscope (SEM). The results showed that over 99.9% manganese and 96.2% ammonia nitrogen were simultaneously removed, respectively, when molar ratio of N:P was 1:1.15 at pH 9.5. Moreover, the experimental results corresponded well with the model outputs with respect to ammonia nitrogen and manganese removal. Manganese was mainly removed in the form of MnHPO₄·3H₂O and manganite, and ammonia nitrogen was mainly removed in the form of struvite. Economic evaluation indicated the chemical precipitation methods can be applied in the factory when the price of precipitation was higher than 0.295 $/kg.

A template-free and low temperature method for the synthesis of mesoporous magnesium phosphate with uniform pore structure and high surface area

Mesoporous phosphates are a group of nanostructured materials with promising applications, particularly in biomedicine and catalysis. However, their controlled synthesis via conventional template-based routes presents a number of challenges and limitations. Here, we show how to synthesize a mesoporous magnesium phosphate with a high surface area and a well-defined pore structure through thermal decomposition of a crystalline struvite (MgNH4PO4·6H2O) precursor. In a first step, struvite crystals with various morphologies and sizes, ranging from a few micrometers to several millimeters, had been synthesized from supersaturated aqueous solutions (saturation index (SI) between 0.5 and 4) at ambient pressure and temperature conditions. Afterwards, the crystals were thermally treated at 70-250 °C leading to the release of structurally bound water (H2O) and ammonia (NH3). By combining thermogravimetric analyses (TGA), scanning and transmission electron microscopy (SEM, TEM), N2 sorption analyses and small- and wide-angle X-ray scattering (SAXS/WAXS) we show that this decomposition process results in a pseudomorphic transformation of the original struvite into an amorphous Mg-phosphate. Of particular importance is the fact that the final material is characterized by a very uniform mesoporous structure with 2-5 nm wide pore channels, a large specific surface area of up to 300 m2 g-1 and a total pore volume of up to 0.28 cm3 g-1. Our struvite decomposition method is well controllable and reproducible and can be easily extended to the synthesis of other mesoporous phosphates. In addition, the so produced mesoporous material is a prime candidate for use in biomedical applications considering that magnesium phosphate is a widely used, non-toxic substance that has already shown excellent biocompatibility and biodegradability.

Evaluating the Impacts of ACP Management on the Energy Performance of Hydrothermal Liquefaction via Nutrient Recovery

Hydrothermal liquefaction (HTL) is of interest in producing liquid fuels from organic waste, but the process also creates appreciable quantities of aqueous co-product (ACP) containing high concentrations of regulated wastewater pollutants (e.g., organic carbon, nitrogen (N), and phosphorus (P)). Previous literature has not emphasized characterization, management, or possible valorization of ACP wastewaters. This study aims to evaluate one possible approach to ACP management via recovery of valuable scarce materials. Equilibrium modeling was performed to estimate theoretical yields of struvite (MgNH4PO4·6H2O) from ACP samples arising from HTL processing of selected waste feedstocks. Experimental analyses were conducted to evaluate the accuracy of theoretical yield estimates. Adjusted yields were then incorporated into a life-cycle energy modeling framework to compute energy return on investment (EROI) for the struvite precipitation process as part of the overall HTL life-cycle. Observed struvite yields and residual P concentrations were consistent with theoretical modeling results; however, residual N concentrations were lower than model estimates because of the volatilization of ammonia gas. EROI calculations reveal that struvite recovery is a net-energy producing process, but that this benefit offers little to no improvement in EROI performance for the overall HTL life-cycle. In contrast, corresponding economic analysis suggests that struvite precipitation may be economically appealing.

Formation of struvite from agricultural wastewaters and its reuse on farmlands: Status and hindrances to closing the nutrient loop

To meet the needs of a fast growing global population, agriculture and livestock production have been intensified, resulting in environmental pollution, climate change, and soil health declining. Closing the nutrient circular loop is one of the most important sustainability factors that affect these issues. Apart from being a serious environmental issue, the discharge of N and P via agricultural wastewater is also a major factor that disturbs nutrient cycling in agriculture. In this study, the performance, in terms of recovery, of N and P (individually, as well as simultaneously) from agricultural wastewaters via struvite has been comparatively summarized. Details on the hindrances to nutrient recovery through struvite formation from agricultural effluents, along with strategies to overcome these hindrances, are provided. In addition, various strategies for recovery performance intensification and operational cost reduction are comprehensively discussed. This work will provide scientists and engineers with a better idea on how to solve the bottlenecks of this technique and integrate it successfully into their treatment systems, which will ultimately help close the nutrient loop in agriculture.